CN215198684U - High-efficient laser cleaning system - Google Patents
High-efficient laser cleaning system Download PDFInfo
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- CN215198684U CN215198684U CN202120538620.6U CN202120538620U CN215198684U CN 215198684 U CN215198684 U CN 215198684U CN 202120538620 U CN202120538620 U CN 202120538620U CN 215198684 U CN215198684 U CN 215198684U
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- laser
- target object
- camera
- control module
- cleaning system
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- 238000004140 cleaning Methods 0.000 title claims abstract description 28
- 230000033001 locomotion Effects 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims description 2
- 230000001276 controlling effect Effects 0.000 abstract description 6
- 230000001105 regulatory effect Effects 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 230000007797 corrosion Effects 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 7
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
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Abstract
The utility model discloses a high-efficiency laser cleaning system, which comprises a laser lens component, wherein the laser lens component consists of a laser lens and a camera; the camera emits laser beams to remove the target object; the laser lens is used for acquiring image data of a target object on a workpiece to be cleaned; the path control module draws and clears the path data of the target object according to the obtained image data; the cloud deck executes clearing of the target object path data, controls the motion track of the camera, and clears the target object through the camera; the laser control module is used for controlling the laser energy and the laser output frequency of the laser lens assembly; the laser cleaning equipment enables the surface to be recovered as new by regulating and controlling the technological parameters of the laser on the basis of not damaging the surface of the workpiece base material; the laser cleaning equipment can be used for multiple times, and the operation cost is low; effectively promote work piece life, and reduce the work piece rate of failure in service, effectively practiced thrift the maintenance expense.
Description
Technical Field
The utility model relates to a laser cleaning system especially relates to a high-efficient laser cleaning system.
Background
At present, high-voltage isolating switches in most unattended substations are exposed in the atmospheric environment for a long time and are influenced by factors such as cold, heat, wind, rain, fog, snow, ice, frost, sunshine, sand dust, moisture, dirt in the atmosphere and the like in the nature, various parts of the high-voltage isolating switches can be damaged in different degrees, and the equipment performance can be influenced by corrosion and corrosion generated by the factors, including clamping stagnation of rotation and transmission connection, improper opening and closing of a switch, increase of operating force and damage and breakage of a porcelain insulator; the mechanical transmission part can also be deformed or damaged due to the strength reduction; corrosion also causes potential safety hazards such as poor contact and reduced conductivity of a conductive system, overheating and the like.
In view of the above problems, we propose a high efficiency laser cleaning system for this purpose.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model provides a high-efficient laser cleaning system, which can solve the technical problem.
In order to solve the technical problem, the utility model provides a following technical scheme: a high-efficiency laser cleaning system comprises a laser lens component, wherein the laser lens component consists of a laser lens and a camera;
the camera emits laser beams to remove the target object;
the laser lens is used for acquiring image data of a target object on a workpiece to be cleaned;
the path control module draws and clears the path data of the target object according to the obtained image data;
the cloud deck executes clearing of the target object path data, controls the motion track of the camera, and clears the target object through the camera;
and the laser control module is used for controlling the laser energy and the laser output frequency of the laser lens assembly.
As an optimal technical scheme of the utility model, still include input panel, input panel is used for typing laser energy data and laser output frequency data into laser control module.
As an optimized technical scheme of the utility model, input panel is the touch-control screen.
As an optimized technical scheme of the utility model, laser control module is connected with laser lens subassembly through connecting the cable.
As a preferred technical scheme of the utility model, the cloud platform is installed on the support, the cloud platform top is fixed with the threaded rod, the cloud platform is through the detachable installation on the support of the mode that closes soon with the threaded rod.
As a preferred technical scheme of the utility model, the laser lens subassembly passes through the guide rail to be fixed at the cloud platform top, makes up fixedly, the locking with the cloud platform.
As a preferred technical solution of the present invention, the path control module is a control software embedded in a computer.
As an optimized technical solution of the present invention, the laser lens is an infrared camera.
Compared with the prior art, the utility model discloses the beneficial effect that can reach is:
the laser cleaning equipment can effectively remove rust by regulating and controlling the technological parameters of the laser on the basis of not damaging the surface of the workpiece substrate, so that the surface is recovered as new; the laser cleaning equipment can be used for multiple times, and the operation cost is low; the target can be collected and processed by a vacuum device while being cleaned, so that the environment is basically not polluted; the rust on the surface and corners of the metal can be efficiently and quickly removed, the hardness and the corrosion resistance of the surface of the workpiece can be improved, the service life of the workpiece is effectively prolonged, the use failure rate of the workpiece is reduced, and the maintenance cost is effectively saved;
drawings
Fig. 1 is a schematic structural view of the portable laser cleaning device of the present invention;
FIG. 2 is a schematic structural diagram of the case of the present invention;
fig. 3 is a schematic view of the operation structure of the laser cleaning system according to the present invention;
wherein: 1. an apparatus body; 10. a box body; 11. a protective cover; 12. connecting a cable; 14. an input panel; 15. a control switch; 16. a laser control module; 2. a support; 21. a threaded rod; 3. a holder; 4. a laser lens assembly; 41. a laser lens; 42. a camera; 5. and a path control module.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the functions of the invention easy to understand, the invention is further explained below with reference to the specific embodiments, but the following embodiments are only the preferred embodiments of the invention, not all. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without any creative work belong to the protection scope of the present invention. The experimental methods in the following examples are conventional methods unless otherwise specified, and materials, reagents and the like used in the following examples are commercially available unless otherwise specified.
Referring to fig. 1 to 3, the present invention provides a high-efficiency laser cleaning system, which includes an apparatus body 1, a support 2, a console 3, a laser control module 16 and a laser lens assembly 4, wherein the apparatus body 1 includes a box 10, a protective cover 11 is rotatably connected to a top end of the box 10, an input panel 14 and a control switch 15 are disposed on a top surface of the box 10, the laser control module 16 is disposed in the box 10, the laser control module 16 is used for controlling laser energy and laser output frequency of the laser lens assembly 4, the laser control module 16 is connected to the laser lens assembly 4 through a connection cable 12, the connection cable 12 is an aviation plug cable, data related to the laser energy and the laser output frequency is input to the laser control module 16 through the input panel 14, the input panel 14 is a touch screen, so that data can be input more conveniently and rapidly, and technological parameters of the laser cleaning apparatus can be regulated and controlled, the laser energy and the laser output frequency are set on the basis of not damaging the surface of the workpiece, and the practicability of the equipment is improved.
Referring to fig. 1, the holder 3 is mounted on the support 2, the top end of the holder 3 is fixed with a threaded rod 21, and the holder 3 is detachably mounted on the support 2 in a screwing manner with the threaded rod 21, so that the holder is convenient to detach; the laser lens component 4 is fixed on the top of the cloud deck 3 through a guide rail not shown in the figure, and is combined, fixed and locked with the cloud deck 3.
Referring to fig. 1 and 3, the laser lens assembly 4 is composed of a laser lens 41 and a camera 42, the camera 42 emits a laser beam to clear the target object, the laser lens 41 is used for acquiring image data of the target object on the workpiece to be cleaned and transmitting the image data to the path control module 5, a user can select different cameras and lenses to be selected according to the user's own requirements to acquire images with farther and higher resolutions, the path control module 5 draws path data of the cleared target object according to the acquired image data, the pan-tilt 3 performs the path data of the cleared target object and controls the movement track of the camera 42, and the camera 42 clears the target object; the path control module 5 is control software built in the computer, the laser lens 41 can also acquire video image data of the camera 42 for clearing the target object in real time, the video image data is displayed by the computer, so that a user can operate the laser cleaning equipment more intuitively, the user can also manually control the moving path of the laser lens 41 by the computer to improve the effect of clearing the target object, the laser lens 41 can adopt an infrared camera, and thus the laser cleaning equipment can be used in places without light rays.
The laser cleaning equipment is widely applied to surface layer corrosion of high-rise buildings such as bridges, television launching towers, high-voltage isolating switches, iron stands of high-voltage transmission lines and the like, red rust on the surface of a galvanized plate, an oxide layer on the surface of a copper material and the like, and can effectively remove rust by regulating and controlling the technological parameters of a laser on the basis of not damaging the surface of a workpiece substrate, so that the surface is recovered as new; the laser cleaning equipment can be used for multiple times, and the operation cost is low; the target can be collected and processed by a vacuum device while being cleaned, so that the environment is basically not polluted; can efficiently and quickly remove the corrosion on the metal surface and corners, improve the hardness and the corrosion resistance of the workpiece surface, effectively prolong the service life of the workpiece, reduce the use failure rate of the workpiece and effectively save the maintenance cost.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the description in the above embodiments and the description is only preferred examples of the present invention, and is not intended to limit the present invention, and that the present invention can have various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications all fall into the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. A high-efficient laser cleaning system which characterized in that: the laser lens assembly comprises a laser lens assembly (4), wherein the laser lens assembly (4) consists of a laser lens (41) and a camera (42);
the camera (42), the camera (42) sends out the laser beam to clear the target object;
the laser lens (41), the laser lens (41) is used for obtaining the image data of the target object on the workpiece to be cleaned;
the path control module (5), the path control module (5) draws and clears the path data of the target object according to the obtained image data;
the cloud platform (3), the cloud platform (3) carries out clearing the route data of the target object, and controls the motion trail of the camera (42), and the target object is cleared by the camera (42);
the laser control module (16), the laser control module (16) is used for controlling the laser energy and the laser output frequency of the laser lens assembly (4).
2. The high efficiency laser cleaning system of claim 1, wherein: an input panel (14) is also included, the input panel (14) being for entering laser energy data and laser output frequency data into a laser control module (16).
3. A high efficiency laser cleaning system as defined in claim 2, wherein: the input panel (14) is a touch screen.
4. A high efficiency laser cleaning system as defined in claim 2, wherein: the laser control module (16) is connected with the laser lens assembly (4) through a connecting cable (12).
5. The high efficiency laser cleaning system of claim 1, wherein: cloud platform (3) are installed on support (2), cloud platform (3) top is fixed with threaded rod (21), cloud platform (3) are through the detachable installation on support (2) of the mode of closing soon with threaded rod (21).
6. The high efficiency laser cleaning system of claim 5, wherein: the laser lens assembly (4) is fixed to the top of the cradle head (3) through a guide rail and is combined, fixed and locked with the cradle head (3).
7. The high efficiency laser cleaning system of claim 1, wherein: the path control module (5) is built-in control software of a computer.
8. The high efficiency laser cleaning system of claim 6, wherein: the laser lens (41) is an infrared camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120538620.6U CN215198684U (en) | 2021-03-15 | 2021-03-15 | High-efficient laser cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120538620.6U CN215198684U (en) | 2021-03-15 | 2021-03-15 | High-efficient laser cleaning system |
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| Publication Number | Publication Date |
|---|---|
| CN215198684U true CN215198684U (en) | 2021-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120538620.6U Active CN215198684U (en) | 2021-03-15 | 2021-03-15 | High-efficient laser cleaning system |
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| Country | Link |
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| CN (1) | CN215198684U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114850140A (en) * | 2022-05-30 | 2022-08-05 | 内蒙古电力(集团)有限责任公司乌兰察布供电分公司 | Cleaning system for high-voltage isolating switch |
-
2021
- 2021-03-15 CN CN202120538620.6U patent/CN215198684U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114850140A (en) * | 2022-05-30 | 2022-08-05 | 内蒙古电力(集团)有限责任公司乌兰察布供电分公司 | Cleaning system for high-voltage isolating switch |
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