CN215180155U - Steel wire rope detection device and port crane steel wire rope detection system - Google Patents

Steel wire rope detection device and port crane steel wire rope detection system Download PDF

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Publication number
CN215180155U
CN215180155U CN202121518480.2U CN202121518480U CN215180155U CN 215180155 U CN215180155 U CN 215180155U CN 202121518480 U CN202121518480 U CN 202121518480U CN 215180155 U CN215180155 U CN 215180155U
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wire rope
steel wire
detection unit
positioning
detection
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CN202121518480.2U
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Chinese (zh)
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窦柏林
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Wire Rope Inspection Technology Co ltd
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Wire Rope Inspection Technology Co ltd
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Abstract

The application relates to a steel wire rope detection device and a port crane steel wire rope detection system, and belongs to the field of steel wire rope detection. The steel wire rope detection device is used for a port crane and comprises a detection unit, a detection unit and a control unit, wherein the detection unit is used for detecting a steel wire rope; the positioning piece is used for being installed on a rack of the port crane and is configured to extend along a direction perpendicular to the routing direction of the steel wire rope; the first connecting piece is used for connecting the positioning piece and the detection unit, the first connecting piece is configured to be in sliding fit with the positioning piece, and when the detection unit shakes along with the steel wire rope, the first connecting piece can slide relative to the positioning piece. The steel wire rope detection device is provided with the positioning piece, and the cushioning and limiting effects on the detection unit are achieved.

Description

Steel wire rope detection device and port crane steel wire rope detection system
Technical Field
The application relates to the field of steel wire rope detection, in particular to a steel wire rope detection device and a port crane steel wire rope detection system.
Background
The steel wire rope is used as a stressed member which can carry out long-distance load transmission, has high bearing safety factor and safe and reliable use process, and is widely applied to the fields of machinery, buildings and the like. Meanwhile, the steel wire rope has the characteristics of bearing variable load and high running stability under a high-speed working condition, so that the steel wire rope is suitable for traction and other purposes. Most hoisting equipment is pulled by steel wire ropes.
In order to ensure that the damage of the wire rope is within the threshold range, a wire rope detection device is often used to detect the damage of the wire rope. In the detection process, the steel wire rope can shake, so that the steel wire rope detection device cannot stably detect the steel wire rope, and the accuracy of a detection result is reduced.
SUMMERY OF THE UTILITY MODEL
The application aims at providing a wire rope detection device and a port crane wire rope detection system. The steel wire rope detection device has the characteristics of high stability and high accuracy. Meanwhile, the port crane steel wire rope detection system can detect the steel wire rope of the port crane so as to ensure that the damage condition of each section of the steel wire rope of the port crane is within the threshold range.
On one hand, the application provides a steel wire rope detection device for a port crane, which comprises a detection unit for detecting a steel wire rope of the port crane; the positioning piece is used for being installed on a rack of the port crane and configured to extend along a direction perpendicular to the routing direction of the steel wire rope; the first connecting piece is used for connecting the positioning piece and the detection unit, the first connecting piece is configured to be in sliding fit with the positioning piece, and when the detection unit shakes along with the steel wire rope, the first connecting piece can slide relative to the positioning piece.
The utility model provides a wire rope detection device, through setting up the setting element, when wire rope rocked, detecting element can follow wire rope and rock, and the setting element can play bradyseism and spacing effect to detecting element, has improved detecting element's the testing process's stability and the accuracy that detects. Meanwhile, the steel wire rope detection device can shake along with the steel wire rope, so that the steel wire rope is prevented from colliding with the detection unit, and the effect of protecting the detection unit is further achieved.
In some embodiments of the present application, the detection unit is hinged to the first link, and the detection unit is capable of rotating relative to the first link when the detection unit deflects following the wire rope.
In the above scheme, the detection unit can move along with the extending direction of the first connecting piece along the positioning piece, and can also rotate relative to the first connecting piece, so that the detection unit can shake along with the steel wire rope in multiple directions, and the stability and the accuracy of the detection unit are further improved.
In some embodiments of the present application, the steel wire rope detection device further includes a pin, the detection unit is rotatably connected to the first connection member by the pin, and an axis of the pin extends along an extending direction of the positioning member.
In the above scheme, in order to realize the rotatable connection between the detection unit and the first connecting piece, a pin shaft is added between the detection unit and the first connecting piece, so that the detection unit and the first connecting piece are hinged through the pin shaft.
In some embodiments of the present application, the positioning member includes a positioning rod, the first connecting member is provided with a through hole corresponding to the positioning rod, and the positioning rod is configured to be slidably inserted into the through hole.
In the above scheme, slider and locating lever cooperation, and the slider be provided with locating lever assorted through-hole to make slider and locating lever can the relative slip. Meanwhile, the sliding block and the positioning rod are rotatably connected, so that the movable range of the positioning piece is further enlarged.
In some embodiments of the present application, the detecting unit includes a detecting unit body, a supporting component, a detecting probe and a second connecting component, the detecting unit body is disposed outside the steel wire rope, the supporting component is used to cooperate with the steel wire rope to support the detecting unit body on the steel wire rope, the detecting probe is disposed on the detecting unit body, and the second connecting component is disposed on the detecting unit body and connected to the first connecting component.
In the above scheme, the detection unit body is a main body part of the detection unit, and all parts of the detection unit are connected into a whole through the detection unit body. The detection unit body is connected with the first connecting piece through the second connecting piece.
In some embodiments of the present application, the detection unit body includes a first portion provided with a first groove and a second portion provided with a second groove corresponding to the first groove, the first portion being configured to be connected with the second portion to accommodate the wire rope within the first groove and the second groove.
In above-mentioned scheme, first portion and second part are mutually supported to form the part that is used for holding wire rope with first recess and second recess correspondence, wire rope can pass between first recess and the second recess, and the detection probe of being convenient for detects wire rope.
In some embodiments of the present application, the detection unit further includes an aviation plug, the aviation plug is electrically connected with the detection probe, and the aviation plug is used for data transmission.
In the scheme, the aviation plug is used for transmitting the data detected by the detection probe, and the aviation plug is easy to connect, so that the signal can be distinguished conveniently, and the signal attenuation is reduced.
On the other hand, the application also provides a port crane steel wire rope detection system, which comprises a rack; the steel wire rope is arranged on the rack; in the steel wire rope detection device, the positioning part of the steel wire rope detection device is arranged on the frame.
The utility model provides a harbour hoist wire rope detecting system sets up the setting element in harbour hoist's wire rope wire winding department to connect detecting element and setting element through first connecting piece, detect with the damage condition to harbour hoist's wire rope.
In some embodiments of the present application, the minimum distance between the spacer and the steel cord is 50 mm.
In the scheme, a certain distance exists between the positioning piece and the steel wire rope, so that the steel wire rope detection device is conveniently arranged. Meanwhile, a certain gap is reserved between the positioning piece and the steel wire rope, and the shaking amplitude for placing the steel wire rope is too large, so that the positioning piece and the steel wire rope detection device are damaged.
In some embodiments of this application, harbour crane wire rope detecting system still includes data acquisition conversion workstation, and data acquisition conversion workstation includes shell, collector, alarm and mounting, and collector and mounting set up in the inside of shell, and the collector is connected with detecting element and alarm electricity respectively, and the mounting is used for accomodating detecting element.
In the scheme, the data acquisition conversion workstation integrates the collector, the alarm and the fixing piece, is arranged on the port crane, is convenient to detect the steel wire rope of the port crane, acquires the data of the steel wire rope and gives an alarm when the damage condition of the steel wire rope exceeds a threshold value. Simultaneously, through setting up the mounting, be convenient for after the detection, accomodate the storage to wire rope check out test set.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
Fig. 1 is a schematic structural diagram of a steel wire rope detection system of a port crane according to an embodiment of the present disclosure;
fig. 2 is a schematic structural diagram of a steel wire rope detection device according to an embodiment of the present disclosure;
fig. 3 is a schematic structural diagram of a positioning element and a first connecting element according to an embodiment of the present disclosure;
FIG. 4 is a side view of a detection unit body according to an embodiment of the present application;
fig. 5 is a schematic structural diagram of a detection unit body according to an embodiment of the present application;
FIG. 6 is a front view of a detection unit provided in an embodiment of the present application;
FIG. 7 is a rear view of a detection unit according to an embodiment of the present application;
fig. 8 is a schematic structural diagram of a data acquisition conversion workstation according to an embodiment of the present application.
Icon: 1-a steel wire rope detection device; 10-a detection unit; 11-a positioning element; 111-positioning rods; 112-a positioning base; 12-a first connector; 121-a first connector body; 122-first connection lug; 123-a first via; 124-a second via; 13-a pin shaft; 14-detection unit body; 141-a first part; 1411-a first positioning portion; 1412-a second positioning part; 1413-a first groove; 142-a second portion; 1421-third position fix section; 1422-fourth locator; 1423 — second groove; 143-a locking member; 144-a fourth via; 145-test probe bushing; 15-a support assembly; 151-first roller; 152-a second roller; 153-third roller; 154-fourth roller; 17-an aviation plug; 18-a handle; 2-a port crane wire rope detection system; 20-a frame; 21 data acquisition conversion work stations; 211-a collector; 212-an alarm; 213-a fixing member; 214-thermostatic dehumidifier; and 30-steel wire rope.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. It is to be understood that the embodiments described are only a few embodiments of the present application and not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
In the description of the present application, it should be noted that the terms "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the application usually place when using, and are only used for convenience in describing the present application and simplifying the description, but do not indicate or imply that the devices or elements that are referred to must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
As shown in fig. 1, a steel wire rope detection system 2 of a port crane of the present application includes a frame 20, a steel wire rope 30, and the steel wire rope detection device 1. The wire rope 30 is disposed on the rack 20, the positioning member 11 of the wire rope detection device 1 is disposed on the rack 20, and the detection unit 10 can be mounted on the positioning member 11 and detect the wire rope 30.
It should be noted that, the rack 20 is provided with a pulley block, and the steel wire rope 30 is provided on the rack 20, which means that the steel wire rope 30 is wound around the pulley block.
As shown in fig. 2, the steel wire rope detection device 1 of the present application is used for a port crane, and the steel wire rope detection device 1 includes a positioning member 11, a detection unit 10 and a first connecting member 12.
The detection unit 10 is used for detecting the damage condition of the steel wire rope 30 of the harbor crane, and the detection unit 10 is configured to be capable of following the steel wire shaking. The positioning member 11 is used for being mounted to the frame 20 of the harbor crane, and the positioning member 11 is configured to extend in a direction perpendicular to the running direction of the wire rope 30. The first connecting member 12 is used for connecting the positioning member 11 and the detecting unit 10, and the first connecting member 12 is configured to be slidably fitted with the positioning member 11.
The utility model provides a wire rope detection device 1, a port crane, when wire rope 30 to port crane detects, when wire rope 30 rocks, because setting element 11 and detecting element 10 are connected to first connecting piece 12, wire rope 30 transmits the effort to detecting element 10, the effort that detecting element 10 received transmits to setting element 11 via first connecting piece 12, install in port crane's frame 20 based on setting element 11, first connecting piece 12 can slide along the extending direction of setting element 11 for setting element 11, setting element 11 can play bradyseism and spacing effect to detecting element 10, the stability of the testing process of detecting element 10 and the accuracy that detects have been improved.
As shown in fig. 2 and 3, the positioning member 11 includes a positioning rod 111 and a positioning base 112, the positioning rod 111 is used for sliding fit with the first connecting member 12, the positioning base 112 is disposed on the frame 20 of the harbor crane, and the positioning rod 111 is disposed on the positioning base 112 and supported by the positioning base 112. In some embodiments of the present application, the positioning rod 111 may be integrally formed with the positioning base 112, the integrally formed positioning member 11 has a greater strength and rigidity, and the perpendicularity between the positioning rod 111 and the positioning base 112 can be ensured. In other embodiments of the present application, the positioning rod 111 may also be welded to the positioning base 112.
Further, in some embodiments of the present application, the positioning base 112 is screwed with the frame 20 of the harbor crane, so that the assembly and disassembly are convenient, and the maintenance time is saved. In other embodiments of the present application, the positioning base 112 may also be welded to the frame 20 of the port crane.
As shown in fig. 2, in some embodiments of the present application, positioning rod 111 extends along a direction perpendicular to the running direction of wire rope 30, i.e. the direction X of the axis of positioning rod 111 is perpendicular to the running direction Y of wire rope 30. This kind of setting mode for when detecting element 10 rocked along with wire rope 30, first connecting piece 12 can slide along locating lever 111, plays effectual bradyseism effect to detecting element 10, and detecting element 10 is restricted by first connecting piece 12, can't rotate around wire rope 30, has guaranteed that detecting element 10 can stably support in wire rope 30. In other embodiments of the present application, an extending direction of the positioning rod 111 may further form an included angle with a routing direction of the steel cable 30. In fig. 2, X represents the extending direction of the axis of the positioning rod 111, and Y represents the extending direction of the wire rope 30, that is, the running direction of the wire rope 30.
As shown in fig. 3, in some embodiments of the present application, the cross-section of positioning rod 111 perpendicular to its extension direction is circular, i.e. positioning rod 111 is a cylinder. In other embodiments of the present application, the cross section of the positioning rod 111 perpendicular to the extending direction thereof may also be polygonal, such as square.
Further, as shown in fig. 3, the first connecting member 12 is provided with a first through hole 123 corresponding to the positioning member 11, and the positioning member 11 can be inserted into the first through hole 123, so that the first connecting member 12 is slidably engaged with the positioning member 11. Optionally, the first through hole 123 is a circular hole, the positioning rod 111 is slidably inserted into the first through hole 123, and the first connecting piece 12 can rotate around the center line of the positioning rod 111 relative to the positioning rod 111, so that the moving range of the positioning piece 11 is further enlarged, and the acting force applied to the detection device is buffered conveniently. When locating lever 111 is the cylinder, locating lever 111 has great area of contact with first through-hole 123, and sliding fit between them is more smooth to when first connecting piece 12 rotates for locating lever 111, frictional force between first connecting piece 12 and the locating lever 111 is less, has improved the life of first connecting piece 12.
As shown in fig. 3, in some embodiments of the present application, the first connector 12 includes a first connector body 121 and a first connecting ear 122 extending away from the first connector body 121, the first through hole 123 is disposed on the first connector body 121, the first connecting ear 122 is provided with a second through hole 124, and the second through hole 124 is used for connecting with the detecting unit 10. The first connecting member body 121 is engaged with the positioning member 11, and the first connecting lug 122 is used for connecting with the detecting unit 10, so that the first connecting member 12 connects the detecting unit 10 and the positioning member 11.
Further, in some embodiments of the present application, the first connector body 121 and the first connecting ear 122 are connected by a screw thread (e.g., a bolt), so as to facilitate assembly and disassembly. In other embodiments of the present application, the first connector body 121 and the first connecting lug 122 are integrally formed, or the first connector 12 and the first connecting lug 122 are welded.
In some embodiments of the present application, a rubber pad may be disposed along the inner wall of the first through hole 123 to provide better cushioning effect. Meanwhile, the rubber cushion block is arranged, so that abrasion between the first connecting piece 12 and the positioning piece 11 can be reduced, and the service lives of the first connecting piece 12 and the positioning piece 11 are prolonged. In other embodiments of the present application, a sliding bearing may be further provided along the inner wall of the first through hole 123.
In some embodiments of the present application, the detecting unit 10 is hinged to the first connecting member 12, and when the detecting unit 10 is displaced following the wire rope 30, the detecting unit 10 can rotate relative to the first connecting member 12.
Further, the steel wire rope detection device 1 further comprises a pin 13, the detection unit 10 is rotatably connected with the first connecting piece 12 through the pin 13, and an axis of the pin 13 extends along the extending direction of the positioning piece 11. In other embodiments of the present application, the detection unit 10 and the first connection member 12 may also be articulated by a universal joint.
As shown in fig. 2, the inspection unit 10 includes an inspection unit body 14, a support assembly 15, an inspection probe, and a second connector. The detecting unit body 14 is sleeved outside the steel wire rope 30, the supporting component 15 is used for being matched with the steel wire rope 30 to support the detecting unit body 14 on the steel wire rope 30, the detecting probe is arranged on the detecting unit body 14, and the second connecting piece is connected with the first connecting piece 12. This kind of mode of setting, supporting component 15 can stably support detecting element body 14, and then supports the test probe. The detection unit body 14 plays a role in protecting the detection probe and prevents the detection probe from colliding with an external object.
As shown in fig. 4, the sensing unit body 14 includes a first portion 141 and a second portion 142, the first portion 141 is provided with a first groove 1413, and the second portion 142 is provided with a second groove 1423 corresponding to the first groove 1413. When the detection unit 10 detects the steel wire rope 30 (as shown in fig. 2), the first portion 141 and the second portion 142 are oppositely arranged and buckled, the first groove 1413 and the second groove 1423 correspondingly enclose a fourth through hole 144 for accommodating the steel wire rope 30, and the steel wire rope 30 can penetrate through the fourth through hole 144, so that the detection unit 10 can detect the steel wire rope 30 accommodated in the fourth through hole 144. It can be understood that, in the initial state, the center line of the wire rope 30 coincides with the center line of the fourth through hole 144, and there is a gap between the wire rope 30 and the groove walls of the first and second grooves 1413 and 1423, that is, the wire rope 30 and the detection unit body 14 are not in contact in the initial state.
Further, as shown in fig. 4, the first portion 141 is provided with a first positioning portion 1411 and a second positioning portion 1412, the first groove 1413 is disposed between the first positioning portion 1411 and the second positioning portion 1412, the second portion 142 is provided with a third positioning portion 1421 corresponding to the first positioning portion 1411 and a fourth positioning portion 1422 corresponding to the second positioning portion 1412, and the second groove 1423 is disposed between the third positioning portion 1421 and the fourth positioning portion 1422. When the first portion 141 and the second portion 142 are disposed oppositely, the first positioning portion 1411 and the third positioning portion 1421 are disposed oppositely, and the second positioning portion 1412 and the fourth positioning portion 1422 are disposed oppositely, so that the first groove 1413 and the second groove 1423 correspondingly enclose the fourth through hole 144 through which the steel wire rope 30 passes.
In some embodiments of the present application, the first portion 141 and the second portion 142 are rotatably connected and lockable to facilitate the operation of the detection unit 10 to detect the wire rope 30. In some embodiments of the present application, the first and third positioning portions 1411 and 1421 are hinged to rotatably connect the first and second portions 141 and 142, and at this time, a locking member 143 is disposed between the second and fourth positioning portions 1412 and 1422 to lock or unlock the first and second portions 141 and 142. In other embodiments of the present application, the second positioning portion 1412 and the fourth positioning portion 1422 are hinged to rotatably connect the first portion 141 and the second portion 142, and at this time, a locking member 143 is disposed between the first positioning portion 1411 and the third positioning portion 1421 to lock or unlock the first portion 141 and the second portion 142.
As shown in fig. 4, taking the first positioning portion 1411 and the third positioning portion 1421 as an example of the hinge joint, the hinge joint of the first positioning portion 1411 and the third positioning portion 1421 means that the first positioning portion 1411 and the third positioning portion 1421 are connected by a hinge at a position where the first positioning portion 1411 is away from the second positioning portion 1412 and a position where the third positioning portion 1421 is away from the fourth positioning portion 1422.
In some embodiments of the present application, the second connector includes a second connector body and a second engaging lug, the second engaging lug extends along a direction away from the detection unit body 14, and the second engaging lug is provided with a third through hole, and the third through hole corresponds to the second through hole 124. The first connecting member 12 is hinged to the second connecting member, and it is understood that the pin 13 passes through the second through hole 124 and the third through hole, so that the first connecting lug 122 is rotatably connected to the second connecting lug, so as to realize the hinging of the first connecting member 12 to the second connecting member. The first connecting piece 12 and the second connecting piece are hinged to enable the detection unit 10 to rotate relative to the first connecting piece 12, when the steel wire rope 30 deflects, the detection unit 10 can deflect along with the steel wire rope 30, the detection unit 10 can be stably supported on the steel wire rope 30, and the risk that the detection unit 10 is damaged due to the fact that the steel wire rope 30 deflects by too large angle is avoided. It will be appreciated that the second connector has the same structure as the first connector 12.
In some embodiments of the present application, the detecting probe is disposed on the detecting unit body 14, as shown in fig. 5, the detecting probe includes a magnetic memory planning device (not shown), an electromagnetic detecting instrument (not shown) and a detecting probe bushing 145, the magnetic memory planning device is used for planning a magnetic field of the steel wire rope 30, and the electromagnetic detecting instrument is used for detecting the steel wire rope 30 (shown in fig. 1) after the magnetic field planning. The detection probe bushing 145 is arranged in the fourth through hole 144, the detection probe bushing 145 is matched with the contour of the fourth through hole 144 formed by enclosing the first portion 141 and the second portion 142, the steel wire rope 30 can penetrate through the detection probe bushing 145, and when the steel wire rope 30 shakes, the steel wire rope 30 collides with the magnetic memory planning device and the electromagnetic detection instrument due to the detection probe bushing 145.
In some embodiments of the present application, as shown in fig. 6 and 7, the support assembly 15 includes a first roller 151, a second roller 152, a third roller 153, and a fourth roller 154. Among them, the first roller 151 and the second roller 152 are provided to the first portion 141, and the third roller 153 and the fourth roller 154 are provided to the second portion 142.
In some embodiments of the present application, a first roller 151 and a second roller 152 are disposed between the first positioning portion 1411 and the second positioning portion 1412, the first roller 151 is disposed at one end of the first portion 141, and the second roller 152 is disposed at the other end of the first portion 141. Accordingly, the third roller 153 and the fourth roller 154 are disposed between the third positioning part 1421 and the fourth positioning part 1422, the third roller 153 is disposed at one end of the second portion 142, and the fourth roller 154 is disposed at the other end of the second portion 142. The first roller 151 and the third roller 153 are disposed opposite to each other to sandwich the wire rope 30, and the second roller 152 and the fourth roller 154 are disposed opposite to each other to sandwich the wire rope 30, so that the sensing unit 10 can be supported on the wire rope 30. It should be noted that, in order to prolong the service life of the detection unit body 14, the support member 15 is supported by the wire rope 30 so that the wire rope 30 does not contact the detection unit body 14.
In some embodiments of the present application, at least one of the first roller 151, the second roller 152, the third roller 153, and the fourth roller 154 is a metering roller capable of recording the length over which the wire rope 30 is routed.
As shown in fig. 7, the detecting unit 10 further includes an aviation plug 17, the aviation plug 17 is electrically connected to the detecting probe, and the aviation plug 17 is used for data transmission. After the detection probe detects the steel wire rope 30, the detection probe transmits the obtained data to the external equipment through the aviation plug 17. In some embodiments of the present application, the odometer roller may also be electrically connected to a sensing probe to transmit the length over which the wireline 30 is routed to an external device via the aviation plug 17. The damage condition of the steel wire rope 30 can be analyzed by data transmitted to external equipment through the detection probe by detection personnel, when the damage of the steel wire rope 30 is found to exceed a threshold value, the detection personnel combine the data transmitted to the external equipment by the odometer roller, and the position of the damaged steel wire rope 30 can be rapidly positioned.
In some embodiments of the present application, as shown in FIGS. 6 and 7, the test element 10 further includes a handle 18 assembly, the handle 18 assembly being coupled to the test element body 14, the handle 18 assembly being configured to facilitate movement of the test element 10 by a test person.
In some embodiments of the present application, the positioning member 11 is disposed on the frame 20 and has a minimum distance of 50mm from the steel cable 30. According to the arrangement mode, the length of the first connecting piece 12 is moderate, and when the detection unit 10 shakes along with the steel wire rope 30, the first connecting piece 12 can be stably connected with the positioning piece 11 and the detection unit 10 so as to limit and buffer the detection unit 10. Meanwhile, the minimum distance of 50mm is set between the positioning part 11 and the steel wire rope 30, so that the risk that the detection unit 10 collides with the positioning part 11 or the steel wire rope 30 collides with the positioning part 11 due to the fact that the steel wire rope 30 shakes in an excessively large amplitude can be avoided.
As shown in fig. 8, the steel wire rope detection system 2 (shown in fig. 1) of the port crane further includes a data acquisition conversion workstation, which includes a housing, a collector 211, an alarm 212 and a fixing member 213. Wherein, collector 211 and mounting 213 set up in the inside of shell, and collector 211 is connected with detecting element 10 electricity and collector 211 and alarm 212 electricity are connected, and mounting 213 is used for accomodating detecting element 10. The data acquisition conversion workstation is arranged, detection, data acquisition and damage alarm of the steel wire rope 30 are integrated, the detection flow of the steel wire rope 30 is simplified, and detection personnel can rapidly detect the steel wire rope 30 and analyze results conveniently. Meanwhile, the data acquisition conversion workstation can also accommodate and store the detection unit 10, detection personnel do not need to carry the detection unit 10 in a long distance, and the risk that the detection unit 10 is damaged in the transportation process is avoided.
In some embodiments of the present application, when the inspector needs to inspect the steel cable 30, the inspecting unit 10 is taken out of the data acquisition conversion workstation and mounted on the positioning member 11. Collector 211 can collect the detection data of detecting element 10 to wire rope 30, and when wire rope 30 appeared damaging or cracked the condition, collector 211 sent the signal for alarm 212, and alarm 212 will report to the police.
Further, a thermostatic dehumidifier 214 can be further arranged in the data acquisition conversion workstation to protect the detection unit 10 and the collector 211, so that the problems that the detection unit 10 and the collector 211 are invalid or the accuracy is reduced due to overhigh temperature or humidity are avoided.
It should be noted that the features of the embodiments in the present application may be combined with each other without conflict.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (10)

1. The utility model provides a wire rope detection device for harbour hoist, its characterized in that includes:
the detection unit is used for detecting the steel wire rope of the port crane;
the positioning piece is used for being installed on a rack of the port crane and is configured to extend along a direction perpendicular to the routing direction of the steel wire rope;
the first connecting piece is used for connecting the positioning piece and the detection unit, the first connecting piece is configured to be in sliding fit with the positioning piece, and when the detection unit shakes along with the steel wire rope, the first connecting piece can slide relative to the positioning piece.
2. A steel wire rope detection apparatus according to claim 1, wherein the detection unit is articulated to the first attachment member, the detection unit being rotatable relative to the first attachment member when the detection unit follows a deflection of the steel wire rope.
3. The steel wire rope detection device according to claim 2, further comprising a pin, wherein the detection unit is rotatably connected with the first connecting piece through the pin, and an axis of the pin extends along an extending direction of the positioning piece.
4. The steel wire rope detection device according to claim 1, wherein the positioning member includes a positioning rod, the first connecting member is provided with a first through hole corresponding to the positioning rod, and the positioning rod is configured to be slidably inserted into the first through hole.
5. The steel wire rope detection device according to claim 1, wherein the detection unit comprises a detection unit body, a support component, a detection probe and a second connecting piece, the detection unit body is used for being sleeved outside the steel wire rope, the support component is used for being matched with the steel wire rope to support the detection unit body on the steel wire rope, the detection probe is arranged on the detection unit body, and the second connecting piece is arranged on the detection unit body and is connected with the first connecting piece.
6. The wire rope detection device according to claim 5, wherein the detection unit body includes a first portion provided with a first groove and a second portion provided with a second groove corresponding to the first groove, the first portion being configured to be connected with the second portion to accommodate the wire rope in the first groove and the second groove.
7. The steel wire rope detection device according to claim 5, wherein the detection unit further comprises an aviation plug, the aviation plug is electrically connected with the detection probe, and the aviation plug is used for data transmission.
8. A port crane wire rope detecting system, its characterized in that includes:
a frame;
the steel wire rope is arranged on the rack;
a wireline detection device according to any of claims 1-7, the positioning element being arranged at the frame.
9. The harbor crane wire rope detecting system according to claim 8, wherein the minimum distance between said positioning member and said wire rope is 50 mm.
10. The harbor crane steel wire rope detection system according to claim 8, further comprising a data acquisition conversion workstation, wherein the data acquisition conversion workstation comprises a housing, a collector, an alarm and a fixing member, the collector and the fixing member are disposed inside the housing, the collector is electrically connected with the detection unit and the alarm respectively, and the fixing member is used for accommodating the detection unit.
CN202121518480.2U 2021-07-05 2021-07-05 Steel wire rope detection device and port crane steel wire rope detection system Active CN215180155U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023166890A1 (en) * 2022-03-04 2023-09-07 コベルコ建機株式会社 Rope inspection device and work machine equipped with same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023166890A1 (en) * 2022-03-04 2023-09-07 コベルコ建機株式会社 Rope inspection device and work machine equipped with same

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