CN215178633U - Function testing machine - Google Patents

Function testing machine Download PDF

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Publication number
CN215178633U
CN215178633U CN202120454114.9U CN202120454114U CN215178633U CN 215178633 U CN215178633 U CN 215178633U CN 202120454114 U CN202120454114 U CN 202120454114U CN 215178633 U CN215178633 U CN 215178633U
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lever
driving
frame
moving
rack
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CN202120454114.9U
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Chinese (zh)
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王博
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Shenzhen Gimech Technology Corp
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Shenzhen Gimech Technology Corp
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Abstract

The application provides a function test machine, includes: the positioning mechanism is used for positioning the brake body; the first testing mechanism comprises a first machine frame, a pressure rod mechanism arranged on the first machine frame, and a first displacement sensor and a pressure sensor which are respectively arranged on the pressure rod mechanism; the pressure lever mechanism can extrude the lever to rotate so that the push disc moves to a preset position under the driving of the regulator; the second testing mechanism comprises a second rack, a rotating mechanism arranged on the second rack and a torque sensor arranged on the rotating mechanism; the rotating mechanism can rotate the adjuster or rotate under the driving of the adjuster; the third testing mechanism comprises a third rack, a first moving part movably arranged on the second rack and a second displacement sensor arranged on the first moving part; the first moving piece can move to abut against the push disc and move under the pushing of the push disc. The function testing machine of the embodiment can simultaneously test the lever, the adjustor and the push disc.

Description

Function testing machine
Technical Field
The application belongs to the technical field of automobile brake testing, and more specifically relates to a function testing machine.
Background
The automobile brake comprises a brake body, and a lever, a regulator, a push disc and a brake pad which are respectively arranged on the brake body. Wherein, the working process of the automobile brake is as follows: when a user steps on the brake pedal downwards, the lever rotates at the moment, the adjuster rotates under the driving of the lever and drives the push disc to press downwards, and the brake pad is driven to move when the push disc presses downwards, so that the brake operation is realized.
Generally, before the automobile brake is delivered, a function test is required so as to ensure the function of the automobile brake. However, the current function testing machine cannot simultaneously perform function testing on the lever, the adjuster and the push disc, so that the overall function of the automobile brake cannot be fully ensured.
SUMMERY OF THE UTILITY MODEL
One of the purposes of the embodiment of the application is as follows: the utility model provides a function test machine, aims at solving prior art, and function test machine can't carry out function test's technical problem to lever, regulator and push away the dish simultaneously.
In order to solve the technical problem, the embodiment of the application adopts the following technical scheme:
the function testing machine is used for testing an automobile brake, wherein the automobile brake comprises a brake body, a lever rotationally arranged on the brake body, a regulator connected to the output end of the lever, and a push disc connected to the output end of the regulator and used for pushing a brake pad to brake; the function testing machine comprises:
the positioning mechanism is used for positioning the brake body;
the first testing mechanism comprises a first rack, a pressure lever mechanism arranged on the first rack, and a first displacement sensor and a pressure sensor which are respectively arranged on the pressure lever mechanism; the lever can be extruded by the pressure lever mechanism to rotate, so that the push disc moves to a preset position under the driving of the regulator;
the second testing mechanism comprises a second rack, a rotating mechanism arranged on the second rack and a torque sensor arranged on the rotating mechanism; the rotating mechanism can rotate the adjuster or rotate under the driving of the adjuster;
the third testing mechanism comprises a third rack, a first moving part movably arranged on the second rack and a second displacement sensor arranged on the first moving part; the first moving part can move to abut against the push disc and move under the pushing of the push disc.
The beneficial effect of the function test machine that this application embodiment provided lies in: compared with the prior art, the function testing machine comprises a positioning mechanism, a first testing mechanism, a second testing mechanism and a third testing mechanism, when the automobile brake is tested, the lever is extruded by the pressure rod mechanism and rotates, the rotating displacement of the lever during rotation is measured by the first displacement sensor, and the pressure value of the lever extruded by the pressure rod mechanism is measured by the pressure sensor, so that the rotating displacement of the lever and the pressure for extruding the lever are obtained, and the lever is tested; the rotating mechanism rotates the adjuster, or the lever rotates under the extrusion of the pressure bar mechanism to drive the adjuster to rotate, the rotating mechanism rotates under the driving of the adjuster, and at the moment, the torque sensor measures the torque of the adjuster to realize the test work of the adjuster; the first moving member moves to abut against the push disc, the adjuster drives the push disc to move to a preset position when rotating, at the moment, the first moving member moves under the pushing of the push disc and moves to the preset position, and the second displacement sensor measures the moving displacement of the push disc, so that the test work of the push disc is realized. So, function test machine can test automobile brake's lever, regulator and push away the dish simultaneously, guarantees automobile brake's test integrality to automobile brake's function has been guaranteed.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments or the prior art descriptions will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive labor.
Fig. 1 is a schematic perspective view of a function testing machine according to an embodiment of the present disclosure;
FIG. 2 is a perspective view of a first testing mechanism of the functional testing machine of FIG. 1;
FIG. 3 is a partial perspective view of the plunger mechanism of the first testing mechanism of FIG. 2;
FIG. 4 is an exploded view of the stop assembly of FIG. 3;
FIG. 5 is a perspective view of the mold change mechanism of the first test mechanism of FIG. 2 in cooperation with a slide;
FIG. 6 is a perspective view of the mold change mechanism of FIG. 5;
FIG. 7 is a perspective view of a second testing mechanism of the functional testing machine of FIG. 1;
FIG. 8 is a partial schematic view of FIG. 7;
FIG. 9 is a perspective view of another perspective of a second testing mechanism of the functional testing machine of FIG. 1;
FIG. 10 is a perspective view of a third testing mechanism of the functional testing machine of FIG. 1;
FIG. 11 is a partial schematic view of FIG. 10;
FIG. 12 is a perspective view of another perspective of a third testing mechanism of the functional testing machine of FIG. 1;
FIG. 13 is an enlarged view of a portion of FIG. 12 at A;
FIG. 14 is a perspective view of a fourth testing mechanism of the functional testing machine of FIG. 1;
FIG. 15 is a perspective view of a voltage detecting member of the fourth testing machine of FIG. 14;
fig. 16 is a partial perspective view of a positioning mechanism of the function testing machine of fig. 1;
fig. 17 is a perspective view of a pressing mechanism of the function testing machine of fig. 1.
Wherein, in the figures, the respective reference numerals:
10-a positioning mechanism; 11-a positioning plate; 12-a first abutment; 13-a second abutment; 14-an eighth drive member; 20-a first testing mechanism; 21-a first frame; 22-a compression bar mechanism; 221-a first drive member; 222-a second moving member; 223-a squeeze lever; 23-a first displacement sensor; 24-a pressure sensor; 25-an elastic structure; 251-a first rod; 252-a connecting portion; 253-connecting rings; 254-a first spring; 26-a remodeling mechanism; 261-a remodeling rack; 2611-a first arcuate slot; 2612-a second arcuate slot; 262-arc rack; 263-adjusting structure; 2631-hand shaking; 2632-gears; 2633-bearings; 264-a third stop; 265-locking member; 27-a slide; 28-a stop assembly; 281 — a first limiting member; 282-a second stop; 283-a first limiting hole; 284-a second limit hole; 30-a second testing mechanism; 31-a second gantry; 311-a first frame; 3111-a first slider; 312-a second rack; 3121-a first guide rail; 3122-a second slider; 313-a third frame; 3131 — a second guide rail; 3132-a third slider; 314-a fourth rack; 3141-a third guide rail; 315-first mount; 3151-locking grooves; 316-second mount; 32-a rotation mechanism; 321-a second drive member; 3211-a servo motor; 3212-speed reducer; 322-coupling assembly; 3221-a coupling; 323-floating the batch head; 3231-batch head; 3232-sleeve; 32321-a second fixing hole; 3233-a second rod; 32331-first fixing hole; 3234-a second spring; 33-a torque sensor; 34-an electromagnetic clutch; 35-a fifth driving member; 40-a third testing mechanism; 41-a third frame; 411-fourth slider; 412-a fourth guide rail; 42-a first moving member; 421-a first moving arm; 422-briquetting; 43-a second displacement sensor; 44-a third moving part; 441-a limiting block; 4411-avoiding groove; 442-a second moving arm; 45-a third drive member; 46-a fourth drive; 47-a sixth drive member; 48-a third mount; 481 — first mounting plate; 482-a second mounting plate; 483-fifth slider; 484-a fifth guide rail; 49-remodeling assembly; 491-a first fixing block; 492-second fixed block; 4921-a limit groove; 493-a first plug; 494-a second plug connector; 50-a fourth testing mechanism; 51-a fourth gantry; 511-fifth fixing frame; 5111-sixth guide rail; 512-sixth mount; 5121-sixth slider; 513-a seventh mount; 5131-strip groove; 52-voltage detection member; 521-detecting the body; 522-voltage detection probe; 53-seventh drive; 54-a third plug connector; 60-a pressing mechanism; 61-a fifth gantry; 62-a hold down bar; z-a first direction; x1-second direction; y1-third direction; x2-fourth direction; y2-fifth direction; y3-sixth orientation; x3-seventh direction.
Detailed Description
The following detailed description is made with reference to the accompanying drawings and examples:
the function test machine that this application embodiment provided is mainly used for testing automobile brake. It should be noted here that the automobile brake includes a brake body, a lever rotatably disposed on the brake body, an adjuster connected to an output end of the lever and movably disposed on the brake body, and a push plate connected to an output end of the adjuster and movably disposed on the brake body. The push disc is used for pushing the brake pad to move; when the automobile brake is in work, a user treads a pedal of an automobile, the lever rotates, the adjuster rotates under the driving of the lever, the push disc moves under the driving of the adjuster, and the brake pad moves under the pushing of the push disc, so that the brake operation is realized.
Referring to fig. 1, the function testing machine includes a positioning mechanism 10, a first testing mechanism 20, a second testing mechanism 30, and a third testing mechanism 40. Positioning mechanism 10 is used for bearing stopper body to the stopper body is fixed a position, thereby realizes the location of lever, regulator and push away the dish, so, makes automobile brake's lever, regulator and push away the dish all be located the test position, is convenient for go on smoothly of lever, regulator and the test work who pushes away the dish. The first testing mechanism 20, the second testing mechanism 30 and the third testing mechanism 40 are all arranged on the same side of the positioning mechanism 10, and the first testing mechanism 20, the second testing mechanism 30 and the third testing mechanism 40 are mutually connected or distributed at intervals; the first testing mechanism 20, the second testing mechanism 30 and the third testing mechanism 40 are all disposed above the positioning mechanism 10.
Referring to fig. 2, the first testing mechanism 20 includes a first frame 21, a pressing rod mechanism 22, a first displacement sensor 23 and a pressure sensor 24, the pressing rod mechanism 22 is disposed on the first frame 21 and can press the lever to rotate the lever, and the first displacement sensor 23 and the pressure sensor 24 are respectively disposed on the pressing rod mechanism 22. During the test lever, depression bar mechanism 22 extrudees the lever for the lever rotates, and first displacement sensor 23 measures the extrusion displacement when depression bar mechanism 22 extrudes the lever, thereby obtains the rotation displacement of lever when rotating, and pressure sensor 24 measures the pressure value that depression bar mechanism 22 extrudes the lever, and through the rotation displacement of analysis first displacement sensor 23 and pressure sensor 24's pressure value, can acquire the operating condition and the in service behavior of lever, thereby guarantee the function of lever. After the pressing rod mechanism 22 completes the action of extruding the lever once, namely the pressure sensor 24 and the first displacement sensor 23 complete the measurement work once, at the moment, the pressing rod mechanism 22 can reset to wait for the next extrusion action, so that the operation of extruding the lever for multiple times is realized, and the rotating displacement of the lever and the pressure value of the lever extruded by the pressing rod mechanism 22 are obtained for multiple times.
It should be noted that in this embodiment, when testing the lever, the pressing rod mechanism 22 presses the lever, and generally stops the pressing action when the push plate moves to the preset position, that is, the lever completes the rotation, and the pressing rod mechanism 22 completes the pressing action, at this time, the first displacement sensor 23 can obtain the rotation displacement of the lever after the lever stops the rotation, that is, the rotation displacement of the lever when the push plate moves to the preset position. It should be noted here that, generally, in order to adapt to the abrasion condition of the push disc or the brake pad during the working process, when the push disc moves to drive the brake pad to brake each time, the adjuster provides a certain displacement compensation for the push disc, thereby ensuring that the push disc can drive the brake pad to brake; thus, the lever is pressed by the pressing rod mechanism 22 each time to make the push plate move, the adjuster can compensate for the movement of the push plate by a certain displacement, and theoretically, when the push plate moves to a preset position each time, the movement displacement of the push plate is different, correspondingly, the rotation displacement of the lever is also different. Therefore, the lever is squeezed for many times to respectively enable the push disc to move to the preset position, so that the rotating displacement of the lever after the rotation is completed is obtained for many times, the compensation quantity of the adjuster to the push disc after the lever rotates every time can be obtained besides the working state and the using condition of the lever, and therefore the compensation uniformity condition of the adjuster is obtained.
Referring to fig. 7, the second testing mechanism 30 includes a second frame 31, a rotating mechanism 32 and a torque sensor 33, wherein the rotating mechanism 32 is disposed on the second frame 31 and can be connected to the adjustor, so as to rotate the adjustor or rotate under the driving of the adjustor. The torque sensor 33 is provided on the rotary mechanism 32, and measures the torque of the rotary mechanism 32 when the rotary mechanism 32 rotates, thereby acquiring the torque sensor 33 of the regulator; by analyzing the torque of the regulator, the working state and the use condition of the regulator can be obtained, so that the function of the regulator is ensured, and the test work of the regulator is completed. Wherein, in this embodiment, it removes to preset the position after rotatory the pushing away dish of rotary mechanism 32 drive regulator, perhaps, lever drive regulator rotates so that the pushing away dish removes to preset the position after, torque sensor 33 accomplishes a torque measurement work, rotary mechanism 32 can reset this moment, thereby drive the regulator and reset, with the test work of waiting next time, so, rotary mechanism 32 can rotate regulator or rotary mechanism 32 many times under the drive of regulator rotatory many times, torque sensor 33 can acquire the moment of torsion of regulator many times.
Referring to fig. 10, the third testing mechanism 40 includes a third frame 41, a first moving member 222 and a second displacement sensor 43, the first moving member 42 is movably disposed on the second frame 31 and can move to abut against the pushing plate before the testing operation, and when the pushing plate moves, the first moving member 42 can move under the pushing of the pushing plate. The second displacement sensor 43 is disposed on the first moving member 42 to measure the displacement of the first moving member 42. It can be understood that, during the test pushing jack, first moving member 42 moves to supporting in the pushing jack, the pushing jack moves in order to promote first moving member 42 under the drive of regulator, first moving member 42 takes place to move under the promotion of pushing jack, second displacement sensor 43 and first moving member 42 synchronous motion to measure the displacement of first moving member 42, thereby obtain the displacement of pushing jack, through the displacement of analysis pushing jack, can acquire the operating condition and the in service behavior of pushing jack, thereby guarantee the function of pushing jack. After the first moving part 42 moves under the pushing of the pushing disc, the second displacement sensor 43 completes one displacement measurement, at the moment, the pushing disc can be reset under the driving of the regulator, and the first moving part 42 can also be reset to be abutted against the pushing disc again to wait for the next test operation, so that the first moving part 42 can move under the pushing of the pushing disc for many times, and then the second displacement sensor 43 can acquire the moving displacement of the pushing disc for many times.
It will be appreciated that the push plate can be moved to the preset position by the actuator, and the second displacement sensor 43 can measure the displacement of the push plate when the push plate is moved to the preset position. In this embodiment, move to preset position many times through the pushing jack to obtain the displacement when the pushing jack moves to preset position many times, can also obtain the compensation volume of pushing jack after the pushing jack moves every time, so, obtain the compensation homogeneity condition of regulator.
Wherein, in this embodiment, when the push pedal moves to preset position, the push pedal is in its position when driving the brake block and accomplish brake operation, so, the test in this embodiment has simulated the sight of car brake when actually carrying out brake operation, has improved the authenticity and the reliability of test.
In this embodiment, the function testing machine has two testing modes for the automobile brake, which are specifically as follows:
first, the rotating mechanism 32 is moved to the adjuster, and the first moving member 42 is moved to abut against the pushing plate. Then, the lever is extruded by the pressure lever mechanism 22 to rotate, the first displacement sensor 23 measures the rotation displacement of the lever when the lever rotates, and the pressure sensor 24 measures the pressure value of the lever extruded by the pressure lever mechanism 22; meanwhile, the adjuster rotates under the drive of the lever, the rotating mechanism 32 rotates under the drive of the adjuster, and the torque sensor 33 measures the torque of the adjuster; meanwhile, the push disc moves to the preset position under the driving of the adjustor, the first moving member 42 moves to the preset position under the pushing of the push disc, and the second displacement sensor 43 measures the moving displacement of the push disc; finally, the pressing lever mechanism 22 is reset to release the lever, thereby resetting the lever, at which time the rotating mechanism 32 is reset and rotates the actuator, thereby bringing the actuator and the push plate to reset for the next test work.
Second, the rotating mechanism 32 is moved to the adjuster, and the first moving member 42 is moved to abut against the pushing plate. Then, the rotating mechanism 32 rotates the adjuster so that the torque sensor 33 measures the torque of the adjuster; meanwhile, the push disc moves to the preset position under the driving of the adjustor, the first moving member 42 moves to the preset position under the pushing of the push disc, and the second displacement sensor 43 measures the moving displacement of the push disc; finally, the rotating mechanism 32 is reset and rotates the actuator, thereby bringing the actuator and the push plate to reset for the next test operation.
It can be understood that, when the function testing machine tests the automobile brake, the first testing mode may be adopted, the second testing mode may also be adopted, and of course, the first testing mode and the second testing mode may also be used in a mixed manner, and the order of use of the first testing mode and the second testing mode is not limited herein.
In the embodiment of the application, the function testing machine comprises a positioning mechanism 10, a first testing mechanism 20, a second testing mechanism 30 and a third testing mechanism 40, when the automobile brake is tested, a lever is extruded by a pressure lever mechanism 22 and rotates, the rotation displacement of the lever during rotation is measured by a first displacement sensor 23, and the pressure value of the lever extruded by the pressure lever mechanism 22 is measured by a pressure sensor 24, so that the rotation displacement of the lever and the pressure of extruding the lever are obtained, and the lever is tested; the rotating mechanism 32 rotates the regulator, or the lever rotates under the extrusion of the pressure lever mechanism 22 to drive the regulator to rotate, the rotating mechanism 32 rotates under the driving of the regulator, and at the moment, the torque sensor 33 measures the torque of the regulator to realize the test work of the regulator; the first moving member 42 moves to abut against the push disc, when the adjuster rotates, the push disc is driven to move to a preset position, at the moment, the first moving member 42 moves under the pushing of the push disc and moves to the preset position, and the second displacement sensor 43 measures the moving displacement of the push disc, so that the test work of the push disc is realized. Therefore, the function testing machine can simultaneously test the lever, the regulator and the push disc of the automobile brake, and the test integrity of the automobile brake is ensured, so that the function of the automobile brake is ensured; and when the automobile brake is tested, a plurality of devices are not required to be arranged to test the lever, the regulator and the push disc respectively, so that the integral structure of the function testing machine is simplified.
Referring to fig. 2, in the present embodiment, the pressing rod mechanism 22 includes a first driving member 221, a second moving member 222 and an extrusion rod 223, the first displacement sensor 23 is disposed on the second moving member 222, and the pressure sensor 24 is disposed on the extrusion rod 223. The first driving member 221 is disposed on the first frame 21, and the second moving member 222 is connected to an output end of the first driving member 221 and moves under the driving of the first driving member 221. The pressing rod 223 is rotatably disposed on the second moving part 222, and is driven by the second moving part 222 to press the lever and swing relative to the second moving part 222, so that the pressing rod 223 can better abut against the lever, and the pressing rod 223 is prevented from disengaging from the lever. Here, if the moving direction of the second moving part 222 is set to be the first direction Z, the second moving part 222 can move towards or away from the lever along the first direction Z under the driving of the first driving part 221, and the pressing rod 223 moves towards the lever along the first direction Z under the driving of the second moving part 222 and presses the lever or moves away from the lever to disengage from the lever. It can be understood that the test operation steps of the plunger mechanism 22 are: the first driving part 221 is started, the second moving part 222 is driven by the first driving part 221 to move towards the lever along the first direction Z, here, the second moving part 222 can be slidably arranged on the first rack 21 through the matching of the guide rail and the sliding block, the extrusion rod 223 is driven by the second moving part 222 to move towards the lever along the first direction Z and extrude the lever, so that the lever rotates, and at the moment, the extrusion rod 223 swings relative to the second moving part 222 and is matched with the swinging operation of the lever, so that the state that the extrusion rod 223 tightly abuts against the lever is maintained, the first displacement sensor 23 and the second moving part 222 synchronously move to measure the displacement of the second moving part 222 moving along the first direction Z, and the pressure sensor 24 and the extrusion rod 223 synchronously move to measure the pressure value when the extrusion rod 223 extrudes the lever; after the lever is squeezed by the squeezing rod 223 and the pushing disc moves to the preset position, the first driving part 221 drives the second moving part 222 to move away from the lever along the first direction Z so as to reset, the squeezing rod 223 moves away from the lever along the first direction Z under the driving of the second moving part 222 so as to break away from the lever and reset, and therefore the resetting of the lever is achieved, and the squeezing rod 223 can squeeze the lever next time.
In this embodiment, the swing plane of the pressing rod 223 is parallel to the rotation plane of the lever, so that when the pressing rod 223 presses the lever, the pressing rod 223 swings relative to the second moving member 222, and can adapt to the rotation of the lever, so as to better abut against and press the lever, and prevent the pressing rod 223 from separating from the lever due to the rotation of the lever when pressing the lever. Wherein the swinging plane of the pressing bar 223 is perpendicular to the second direction X1, and the second direction X1 is perpendicular to the first direction Z. It will be appreciated that when the pressing rod 223 moves along the first direction Z and presses the lever, the lever rotates around the axis extending along the second direction X1, and the pressing rod 223 correspondingly swings around the axis extending along the second direction X1 to better abut against and press the lever, so as to prevent the pressing rod 223 from being disengaged from the lever.
In the present embodiment, the first direction Z is a vertical direction, and the second direction X1 is a horizontal direction, in which the pressing rod 223 is disposed downward, moves downward to press the lever during testing, and moves upward to disengage the lever after completing testing; of course, the first direction Z may also be arranged to form an angle greater than 0 ° with the vertical direction, while the first direction Z is still perpendicular to the second direction X1, and the specific orientations of the first direction Z and the second direction X1, i.e., the specific orientation of the pressing bar 223, are not limited herein.
In this embodiment, the end surface of the pressing rod 223 for pressing the lever is set to be a curved surface, so that the pressing rod 223 can better adapt to the rotation of the lever.
Referring to fig. 2-4, in the present embodiment, the pressing rods 223 and the first frame 21 are spaced apart from each other, the elastic structure 25 is connected between the pressing rods 223 and the first frame 21, and the pressing rods 223 tightly contact the elastic structure 25 and press the elastic structure 25 when swinging. It can be understood that, when the pressing rod 223 moves and presses the lever under the driving of the second moving member 222, the pressing rod 223 swings relative to the lever and abuts against and presses the elastic structure 25, so that the elastic structure 25 is in a force accumulation state, and thus, the pressing rod 223 abuts against the lever under the elastic action of the elastic structure 25, so that the pressing rod 223 can be better adapted to the rotation of the lever, and the abutting state of the pressing rod 223 and the lever is ensured, the pressing rod 223 is prevented from being separated from the lever when swinging, and the stability of the pressing rod 223 when swinging is improved.
In a specific embodiment, the first frame 21 is provided with a limiting assembly 28, the limiting assembly 28 includes a first limiting member 281 and a second limiting member 282 slidably disposed on the first limiting member 281, the first limiting member 281 and the second limiting member 282 are both disposed in the first direction Z and communicated with each other, the extrusion rod 223 sequentially penetrates through the second limiting member 282 and the first limiting member 281 along the first direction Z, and can be driven by the second frame 222 to sequentially move in the second limiting member 282 and the first limiting member 281 along the first moving member direction Z. The second limiting member 282 and the first limiting member 281 form a limiting position along the second direction X1, so as to prevent the pressing rod 223 from moving along the second direction X1 in the second limiting member 282 and the first limiting member 281, respectively, and the pressing rod 223 can swing in the first limiting member 281 to drive the second limiting member 282 to slide on the first limiting member 281. In this embodiment, when the pressing rod 223 swings in the first limiting member 281, the pressing rod 223 drives the second limiting member 282 to slide, and at this time, the second limiting member 282 slides along a third direction Y1, where the third direction Y1 is perpendicular to the first direction Z and the second direction X1, respectively. Correspondingly, the second limiting members 282 and the first frame 21 are spaced apart from each other along the third direction Y1, and the elastic structure 25 extends along the third direction Y1 and is connected between the second limiting members 282 and the first frame 21. It can be understood that, when the first driving element 221 drives the second moving element 222 to move toward the lever along the first direction Z, the pressing rod 223 is driven by the second moving element 222 to move toward the lever along the first direction Z, and at this time, the pressing rod 223 moves in the second limiting element 282 and the first limiting element 281 along the first direction Z and extends out from the first limiting element 281 to abut against the lever; meanwhile, the extrusion rod 223 swings around the second moving member 222, and then the extrusion rod 223 swings in the first limiting member 281, so as to drive the second limiting member 282 to slide along the third direction Y1, at this time, the second limiting member 282 is slidably disposed on the first limiting member 281, and the second limiting member 282 and the first limiting member 281 form a limiting position along the second direction X1, so as to limit the extrusion rod 223 from swinging along the second direction X1, and ensure that the extrusion rod 223 accurately abuts against the lever when the lever is extruded.
In a specific embodiment, the first limiting member 281 is provided with a first limiting hole 283, the second limiting member 282 is provided with a second limiting hole 284, and the extrusion rod 223 sequentially penetrates through the second limiting hole 284 and the first limiting hole 283. The second limiting hole 284 is a circular hole adapted to the pressing rod 223, so that the pressing rod 223 can drive the second limiting member 282 to slide along the third direction Y1 when swinging, thereby preventing the pressing rod 223 from being separated from the lever due to the swinging of the pressing rod 223 in the second limiting member 282, and preventing the pressing rod 223 from sliding in the second limiting member 282 along the second direction X1. In a cross section of the first limiting member 281 perpendicular to the first direction Z, the first limiting hole 283 is a waist-shaped hole, and the first limiting hole 283 extends along the third direction Y1, so that the pressing rod 223 penetrates through the first limiting hole 283 and can swing in the first limiting hole 283. It should be noted here that the arrangement of the first limit hole 283 limits the swing stroke of the pressing rod 223, and avoids the pressing rod 223 from swinging infinitely to disengage from the lever.
In an embodiment, the elastic structure 25 includes a first rod 251, two connecting portions 252, a connecting ring 253, and a first spring 254, the first rod 251 is connected to the second limiting member 282 and is disposed through the first frame 21, the first rod 251 can move along the third direction Y1 relative to the first frame 21, and the connecting portions 252 are disposed at two opposite ends of the first rod 251 along the third direction Y1. The connection ring 253 is annularly disposed on the first rod 251 and located between the two connection portions 252, and the connection ring 253 is fixed on the first frame 21. The first spring 254 is sleeved on the first rod 251 and connected between the two connecting portions 252, and the middle portion of the first spring 254 is connected to the connecting ring 253. It should be noted that, when the extrusion rod 223 swings in the first limiting member 281, the second limiting member 282 is slidably disposed on the first limiting member 281 along the third direction Y1 under the driving of the extrusion rod 223, the second limiting member 282 pushes the first rod 251, so that the first rod 251 moves on the first frame 21 along the third direction Y1, at this time, the first rod 251 moves relative to the connection ring 253, the connection ring 253 and a portion of the first spring 254 close to one connection portion 252 of the second limiting member 282 are in a compressed state, the connection ring 253 and a portion of the first spring 254 away from one connection portion 252 of the second limiting member 282 are in a stretched state, that is, the entire first spring 254 is in a stored force state, and the extrusion rod 223 extrudes the lever under the extrusion action of the first spring 254; when the pressing lever 223 is reset, the pressing lever 223 is disengaged from the lever, the first spring 254 is reset, and the first rod 251 is driven to be reset along the third direction Y1. The first rod 251 is movably disposed through the first frame 21, so that the second position-limiting member 282 can only move along the third direction Y1, thereby ensuring the swing stability of the pressing rod 223.
Referring to fig. 2 and fig. 5-6, in the present embodiment, the first testing mechanism 20 further includes a model changing mechanism 26, the model changing mechanism 26 includes a model changing frame 261 for fixing to an external device, an arc-shaped slot extending in an arc shape is formed on the model changing frame 261, and the arc-shaped slot is a first arc-shaped slot 2611. The first frame 21 is provided with a slider 27, and the slider 27 is detachably connected to the model changing frame 261, thereby realizing the detachable connection of the model changing frame 261 and the first frame 21. The sliding member 27 is slidably disposed in the arc-shaped groove, so as to drive the first frame 21 to slide along the extending direction of the first arc-shaped groove 2611, so as to adjust the orientation of the squeezing rod 223, that is, adjust the squeezing direction of the squeezing rod 223, so that the squeezing rod 223 can squeeze levers of different types of automobile brakes. Wherein the extending direction of the first arc-shaped slot 2611 is perpendicular to the second direction X1, and the sliding member 27 is detachably fixed on the model changing frame 261 by the locking member 265.
As shown in fig. 2, in the present embodiment, the pressing rod 223 is disposed downward in the vertical direction, and the slider 27 is fixed to the jig 261 by the locker 265. When the orientation of the pressing rod 223 needs to be adjusted, the locking piece 265 is firstly released to detach the sliding piece 27 and the model changing frame 261, namely, the first frame 21 and the model changing frame 261 are detached; then, the sliding member 27 is slidably disposed on the model changing frame 261 along the extending direction of the first arc-shaped groove 2611, so as to drive the first rack 21 to rotate along the extending direction of the first arc-shaped groove 2611, and at this time, the extrusion rod 223 correspondingly rotates, so that the orientation adjustment of the extrusion rod 223 is realized, that is, the adjustment of the extrusion direction of the extrusion rod 223 is realized; after the direction of the pressing rod 223 is adjusted, the sliding part 27 and the model changing frame 261 are fixed through the locking part 265. Wherein, in a specific use process, the model changing frame 261 is provided with the locking members 265 for locking the sliding member 27 only at two positions along the extending path of the first arc-shaped groove 2611, and the pressing rod 223 is only suitable for two cases of pressing the lever in the vertical direction and pressing the lever in the horizontal direction; specifically, as shown in fig. 2, the slider 27 is fixed to the jig 261 by one of the lock pieces 265 while the pressing lever 223 is disposed facing in the vertical direction; when the sliding member 27 slides 90 ° along the first arc-shaped slot 2611, the sliding member 27 can be fixed on the model changing frame 261 by another locking member 265, and the pressing rod 223 is arranged facing in the horizontal direction; here, the model changing frame 261 may be further provided with locking members 265 at a plurality of positions along the extending path of the first arc-shaped groove 2611, so that the sliding member 27 can be locked on the model changing frame 261 by other locking members 265, thereby realizing more angular orientation adjustment of the pressing rod 223.
In a specific embodiment, the model changing rack 261 is provided with an arc-shaped rack 262 extending along the extending direction of the first arc-shaped slot 2611, and the arc-shaped rack 262 is arranged beside the first arc-shaped slot 2611. The mold changing mechanism 26 further includes an adjusting structure 263, and the adjusting structure 263 includes a hand 2631 and a gear 2632 provided on the hand 2631. The gear 2632 is embedded in the sliding member 27 and is engaged with the arc-shaped rack 262 under the driving of the hand 2631, so as to drive the sliding member 27 to slide in the first arc-shaped slot 2611. It can be understood that when the pressing rod 223 is adjusted to face downward, the hand crank 2631 is shaken, and the gear 2632 is driven by the hand crank 2631 to rotate and engage with the arc-shaped rack 262, so as to drive the sliding member 27 to slide along the first arc-shaped slot 2611, thereby realizing the rotation of the first frame 21, and further realizing the adjustment of the orientation of the pressing rod 223. In this embodiment, the rotation of the rack can be realized by shaking the hand 2631, and the operation is very simple and labor-saving. In the specific embodiment, a bearing 2633 is further disposed on the adjusting structure 263, and the bearing 2633 is fixed on the sliding member 27, such that when the hand crank 2631 rotates, the gear 2632 engages with the arc-shaped rack 262, and the bearing 2633 drives the sliding member 27 to slide. The gear 2632 is embedded in the second sliding block 3122, and the bearing 2633 is fixed in the fixed block.
In a specific embodiment, a second arc-shaped slot 2612 penetrates through the model changing frame 261, the second arc-shaped slot 2612 extends along the extending direction of the first arc-shaped slot 2611, and the second arc-shaped slot 2612 is arranged in the first arc-shaped slot 2611 and is communicated with the first arc-shaped slot 2611. The hand-operated device 2631 sequentially penetrates through the second arc-shaped slot 2612 and the sliding member 27, the first frame 21 is disposed on one side of the model changing frame 261, and the hand-operated device 2631 extends out of the other side of the model changing frame 261, so that a user can conveniently shake the hand-operated device 2631 without interference caused by the first frame 21. The adjusting structure 263 further includes a third limiting member 264 spaced apart from the hand 2631, and the third limiting member 264 is sequentially disposed through the second arc-shaped groove 2612 and the sliding member 27. Thus, when the hand crank 2631 is shaken, the gear 2632 is meshed with the arc-shaped rack 262 to drive the sliding member 27 to slide in the first arc-shaped groove 2611, and at this time, the third limiting member 264 is also driven by the sliding member 27 to move, and the third limiting member 264 penetrates through the second arc-shaped groove 2612, so that the sliding direction of the sliding member 27 is ensured.
Referring to fig. 7, in the embodiment, the rotating mechanism 32 includes a second driving member 321, a coupling assembly 322, and a floating head 323, the second driving member 321 is disposed on the second frame 31, and the second frame 31 can be used to be fixed on an external device. The coupling assembly 322 includes a plurality of safety couplings 3221 connected in sequence, the safety coupling 3221 at one end of the coupling assembly 322 is disposed at the output end of the second driving member 321, and the torque sensor 33 is disposed between two of the safety couplings 3221. The floating bit 323 is connected to a safety coupling 3221 at the other end of the coupling assembly 322. It should be noted that the floating bit 323 can elastically abut against the adjuster under the driving of the safety coupling 3221, and rotate the adjuster, or rotate under the driving of the adjuster. Wherein the rotation direction of the floating batch head 323 is perpendicular to the first direction Z.
It will be appreciated that the floating batch head 323 resiliently bears against the conditioner during testing of the conditioner. When the second driving member 321 is started, the plurality of safety couplers 3221 are driven to rotate by the second driving member 321, so that the floating bit 323 rotates the adjuster under the driving of the safety couplers 3221; alternatively, the floating bit 323 is rotated by the adjuster, so as to rotate the plurality of couplers 3221. The torque sensor 33 measures the torque of the regulator, and thus performs a test operation on the regulator. It should be further noted that the floating batch head 323 elastically abuts against the adjustor, so that the rotating operation of the floating batch head 323 on the adjustor is ensured, the inaccurate torque measurement result caused by the fact that the floating batch head 323 is separated from the adjustor in the rotating process is avoided, the flexible connection between the adjustor and the floating batch head 323 is realized, and the damage probability of the floating batch head 323 and the adjustor in the testing process is reduced. In addition, the arrangement of the safety coupling 3221 can achieve overload protection of the torque sensor 33 and improve protection of the second testing mechanism 30.
In a specific embodiment, the second driving element 321 includes a servo motor 3211 and a reducer 3212 disposed at an output end of the servo motor 3211, the rotating mechanism 32 further includes an electromagnetic clutch 34 disposed at an output end of the reducer 3212, and the safety coupling 3221 is connected to an output end of the electromagnetic clutch 34. The electromagnetic clutch 34 is used for unidirectionally transmitting the power of the second driving member 321 to the safety coupling 3221, thereby protecting the second driving member 321. As can be understood, during the operation, the electromagnetic clutch 34 is in the closed state, and when the second driving member 321 is started, the electromagnetic clutch 34 transmits the power of the second driving member 321 to the safety coupling 3221; when the floating bit 323 is driven by the adjuster to rotate, the electromagnetic clutch 34 is switched to the open state, and the floating bit idles under the driving of the safety coupling 3221, so that the power on the safety coupling 3221 is prevented from being reversely transmitted to the second driving member 321, and the unidirectional output of the power of the second driving member 321 is realized.
Referring to fig. 8, in an embodiment, the floating rod 323 includes a rod 3231, a sleeve 3232, a second rod 3233 and a second spring 3234, the second rod 3233 is connected to a safety coupling 3221 at the other end of the connecting shaft assembly 322, the sleeve 3232 is sleeved on the second rod 3233, and the second rod 3233 can be telescopically moved in the sleeve 3232. The second spring 3234 is sleeved on the second rod 3233, the second spring 3234 elastically abuts between the safety coupling 3221 and the sleeve 3232 at the other end of the connecting shaft assembly 322, and the bit 3231 is disposed at one end of the sleeve 3232 away from the safety coupling 3221. As can be appreciated, when the adjustor is tested, the batch head 3231 abuts against the adjustor, so that the sleeve 3232 moves away from the adjustor under the driving of the batch head 3231, and the second rod 3233 moves relative to the sleeve 3232, so that the sleeve 3232 presses the second spring 3234, and the second spring 3234 is in a power storage state; wherein, sleeve 3232 cup joints in the second body of rod 3233, and can stretch out and draw back the activity relative to the second body of rod 3233, has guaranteed batch head 3231's mobility stability, avoids batch head 3231 to take place to rock.
Specifically, the second rod 3233 is provided with a first fixing hole 32331, the sleeve 3232 is provided with a second fixing hole 32321, and the second fixing hole 32321 is a kidney-shaped hole. When the sleeve 3232 is sleeved on the second rod 3233, the first fixing hole 32331 of the second rod 3233 and the second fixing hole 32321 of the sleeve 3232 are connected to each other. Here, the plug pins are inserted into the second fixing holes 32321 and the first fixing holes 32331 in sequence, and the first fixing holes 32331 are adapted to the plug pins. It can be understood that, when the batch head 3231 abuts against the adjuster, the sleeve 3232 moves relative to the second rod 3233, and at this time, the plug pin moves in the second fixing hole 32321, and because the second fixing hole 32321 is a kidney-shaped hole, the plug pin can form a limit with the second fixing hole 32321, so as to limit a moving stroke of the sleeve 3232 relative to the second rod 3233, prevent the second rod 3233 from being separated from the sleeve 3232, ensure a connection relationship between the safety coupling 3221 and the batch head 3231, and ensure that the power on the safety coupling 3221 can be transmitted to the batch head 3231.
Referring to fig. 7 and fig. 9, in an embodiment, the second frame 31 includes a first frame 311, a second frame 312, a third frame 313 and a fourth frame 314, the second driving member 321 is disposed on the first frame 311, the first frame 311 is provided with a first slider 3111, the second frame 312 is provided with a second slider 3122 and a first guide rail 3121 extending along the first direction Z, the first slider 3111 is slidably disposed on the first guide rail 3121, so as to realize the movement of the first frame 311 relative to the second frame 312 along the first direction Z; specifically, the second frame 312 is provided with the fifth driving element 35, and the output end of the fifth driving element 35 is connected to the first frame 311, so that the fifth driving element 35 can drive the first frame 311 to move along the first direction Z when being started, thereby realizing the movement of the batch head 3231 along the first direction Z. The third frame body 313 is provided with a third sliding block 3132 and a second guide rail 3131 extending along the fourth direction X2, and the second sliding block 3122 is slidably disposed on the second guide rail 3131, so that the second frame body 312 is slidably disposed on the third frame body 313 along the fourth direction X2. The fourth frame body 314 is provided with a third guide rail 3141 extending along a fifth direction Y2, and the third slider 3132 is slidably disposed on the third guide rail 3141, so that the third frame body 313 is slidably disposed on the fourth frame body 314 along the fifth direction Y2. Wherein the first direction Z, the fourth direction X2 and the fifth direction Y2 are disposed to be perpendicular to each other two by two. Thus, the first frame body 311 slides along the first direction Z, the second frame body 312 slides along the fourth direction X2, and the third frame body 313 slides along the fifth direction Y2, so that the movement of the batch head 3231 in the first direction Z, the fourth direction X2 and the fifth direction Y2 can be realized respectively, that is, the position adjustment of the batch head 3231 is realized, and therefore, before the regulator is tested, the batch head 3231 can move to abut against the regulator, so that the batch head 3231 rotates the regulator or rotates under the driving of the regulator.
It should be noted here that, in the present embodiment, the fourth direction X2 is parallel to the second direction X1, and the fifth direction Y2 is parallel to the third direction Y1; of course, in other embodiments, the fourth direction X2 can form an angle greater than 0 ° with the second direction X1, and the fifth direction Y2 can form an angle greater than 0 ° with the third direction Y1.
In a specific embodiment, the fourth frame 314 is provided with a first fixing frame 315, the first fixing frame 315 is provided with a locking groove 3151, the second frame 312 is provided with a second fixing frame 316, and the second fixing frame 316 is locked in the locking groove 3151 by an external screw, so that the second frame 312 and the fourth frame 314 are connected, and the stability of the second frame 31 is improved. The first fixing frame 315 is provided with a plurality of locking grooves 3151 distributed at intervals along a fourth direction X2, so that external screws can be alternately locked in the plurality of locking grooves 3151; specifically, when the second slider 3122 is slidably disposed on the second guide rail 3131 along the fourth direction X2, the second fixing frame 316 is driven by the second frame body 312 to move along the fourth direction X2 relative to the first fixing frame 315, and the plurality of locking grooves 3151 are disposed, so that the external screws can be sequentially locked to the locking grooves 3151 and the second fixing frame 316, thereby fixing the second fixing frame 316 and the first fixing frame 315 after moving. Moreover, each locking groove 3151 is a waist-shaped groove extending along the fifth direction Y2, when the third slider 3132 on the third frame 313 is slidably disposed on the third guide rail 3141, the second frame 312 is driven by the third frame 313 to move along the fifth direction Y2, at this time, the second fixing frame 316 moves along the fifth direction Y2 relative to the first fixing frame 315 on the fourth frame 314, and at this time, the arrangement of the waist-shaped grooves enables the external screws to be locked on the waist-shaped groove of the first fixing frame 315 and the second fixing frame 316, thereby achieving the connection between the second frame 312 and the fourth frame 314.
Referring to fig. 10-11, in the present embodiment, the third testing mechanism 40 further includes a third moving member 44, the third moving member 44 includes a limiting block 441, and the limiting block 441 is disposed on the third frame 41 and can move to a predetermined position. The pushing disc abuts against the limiting block 441 when moving to the preset position, and the limiting block 441 is provided with a spacing groove 4411, and the spacing groove 4411 is used for spacing the first moving member 42 when moving under the pushing of the pushing disc. It can be understood that, in the testing process, the first moving member 42 abuts against the push tray and moves synchronously with the push tray under the pushing of the push tray, and the second displacement sensor 43 measures the moving displacement of the push tray; when the push disc moves to the preset position, the push disc abuts against the limiting block 441, the limiting block 441 limits the moving stroke of the push disc, the push disc can only move to abut against the limiting block 441 at most, at the moment, the regulator and the lever stop rotating, and at the moment, the first moving member 42 extends into the avoiding groove 4411 of the limiting block 441.
Referring to fig. 12-13, in the present embodiment, the third testing mechanism 40 further includes a third driving element 45 and two third frames 41, and the first moving element 42 and the second displacement sensor 43 are disposed on both of the two third frames 41. The two third racks 41 are distributed at intervals and can form detachable connection; the output end of the third driving element 45 is connected to one of the third frames 41, and can drive the third frame 41 to move, so that the first moving element 42 on the third frame 41 moves to the side of the pushing disc. Moreover, the two first moving parts 42 are both provided with a fourth driving part 46, and the fourth driving part 46 is used for driving the first moving part 42 to move along the first direction Z until the first moving part 42 abuts against the push tray. It can be understood that, when only the displacement of one pushing tray needs to be tested, only one third frame 41 needs to be used, the two third frames 41 are disassembled, and the third driving member 45 drives one of the third frames 41 to move, so that the first moving member 42 and the limiting block 441 on the third frame 41 move to the side of the pushing tray; when the displacement of the two pushing disks needs to be tested, two third frames 41 need to be used, the two third frames 41 are connected, the third driving element 45 drives one of the third frames 41, so that the two third frames 41 are driven by the third driving element 45 to move, and the first moving element 42 and the limiting block 441 on the two third frames 41 are both moved to the side of the pushing disks. It should be noted here that, when the pushing disc is tested, the third driving element 45 drives the third frame 41 to move, so that the first moving element 42 on the third frame 41 moves to the side of the pushing disc in the first direction Z; then, the fourth driving component 46 drives the first moving component 42 to move along the first direction Z, so that the first moving component 42 moves along the first direction Z until it abuts against the pushing disc, so that the pushing disc pushes the first moving component 42 to move along the first direction Z under the driving of the adjustor; when the pushing disc pushes the first moving part 42 to move under the driving of the adjustor and is reset under the driving of the adjustor, the fourth driving part 46 can drive the first moving part 42 to move again along the first direction Z until the first moving part 42 abuts against the pushing disc, so that the pushing disc pushes the first moving part 42 next time.
In a specific embodiment, the third frame 41 is provided with a fourth slider 411 and a fourth guide rail 412 extending along the sixth direction Y3, the fourth slider 411 is used for being detachably fixed on the external device, and the fourth slider 411 is slidably arranged on the fourth guide rail 412 along the sixth direction Y3, so as to realize the position adjustment of the third frame 41 along the sixth direction Y3, that is, the movement of the first moving member 42 along the sixth direction Y3. The third testing mechanism 40 further includes a third fixing frame 48, the third fixing frame 48 includes a first mounting plate 481 and a second mounting plate 482, the third driving member 45 is disposed on the first mounting plate 481, and the two third racks 41 are disposed on the first mounting plate 481. The second mounting plate 482 is used for being fixed on an external device, and a fifth guide rail 484 extending along a seventh direction X3 is arranged on the second mounting plate 482, a fifth slide block 483 is arranged on the first mounting plate 482, and the fifth slide block 483 is slidably arranged on the fifth guide rail 484 along the seventh direction X3, so that the first mounting plate 482 can move along the seventh direction X3, and the first moving member 42 can move along the seventh direction X3. Wherein the first direction Z, the sixth direction Y3 and the seventh direction X3 are arranged two by two perpendicular to each other. Therefore, the fourth slider 411 is slidably disposed on the fourth guide rail 412 along the sixth direction Y3, and the fifth slider 483 is slidably disposed on the fifth guide rail 484 along the seventh direction X3, so as to respectively realize the movement of the first moving member 42 along the sixth direction Y3 and the seventh direction X3, so that the first moving member 42 can move to the side of the pushing tray along the first direction Z, and thus the subsequent first moving member 42 can move to abut against the pushing tray along the first direction Z. It should be noted here that, in the present embodiment, the sixth direction Y3 is parallel to the third direction Y1, and the seventh direction X3 is parallel to the second direction X1; of course, in other embodiments, the sixth direction Y3 can form an angle greater than 0 ° with the third direction Y1, and the seventh direction X3 can also form an angle greater than 0 ° with the second direction X1.
In a specific embodiment, the third testing mechanism 40 further includes a mold changing assembly 49, the mold changing assembly 49 includes a first fixing block 491, a second fixing block 492, a first plug 493, and a second plug 494, the first fixing block 491 and the second fixing block 492 are respectively disposed on the two third racks 41 in a one-to-one correspondence manner, the first plug 493 and the second plug 494 are both provided as bolts, the first plug 493 is disposed on the second fixing block 492 in a penetrating manner, and detachably penetrates through the first fixing block 491 so as to form a detachable connection between the first fixing block 491 and the second fixing block 492. It can be understood that the first plug 493 is inserted through the second fixing block 492 and can move on the second fixing block 492 to be inserted into the first fixing block 491; when only one third rack 41 needs to be used, the first connector 493 moves in the second fixing block 492 in a direction away from the first fixing block 491, so that the two third racks 41 are separated; when two third racks 41 need to be used, the first plug 493 moves in a direction close to the first fixed block 491 so as to pass through the first fixed block 491, and thus, the first plug 493 simultaneously passes through the first fixed block 491 and the second fixed block 492, so that the first fixed block 491 is connected with the second fixed block 492, that is, the connection of the two third racks 41 is realized.
The second fixing block 492 is provided with two spacing slots 4921 spaced apart from each other, and the second connector piece 494 is inserted into the first connector piece 493 and is retained in one of the spacing slots 4921. When a third rack 41 needs to be used, the first plug-in connector 493 penetrates through the second fixed block 492 and is separated from the first fixed block 491, and at this time, the second plug-in connector 494 is inserted on the first plug-in connector 493 and is limited in one of the limit grooves 4921, so that the first plug-in connector 493 is prevented from being carelessly moved into the first fixed block 491; when two third racks 41 need to be used, the first plug connector 493 sequentially penetrates through the second fixed block 492 and the first fixed block 491, and the second plug connector 494 is inserted into the first plug connector 493 and is limited in the other limit groove 4921, so that the first plug connector 493 is prevented from loosening, the first plug connector 493 is ensured to sequentially penetrate through the second fixed block 492 and the first fixed block 491, that is, the connection of the two third racks 41 is ensured.
Referring to fig. 10-13, the first moving member 42 includes a first moving arm 421 movably disposed on the third frame 41 and a pressing block 422 disposed on the first moving arm 421, and the second displacement sensor 43 is disposed on the first moving arm 421. The second moving member 222 further includes a second moving arm 442, and the limiting block 441 is disposed on the second moving arm 442. The fourth driving member 46 is connected between the first moving arm 421 and the second moving arm 442, and is configured to drive the first moving arm 421 to move along the first direction Z, so that the pressing block 422 moves along the first direction Z and abuts against the push tray. During the disk pushing test, the third frame 41 first moves along the sixth direction Y3 and the seventh direction X3 respectively to drive the first moving arm 421 and the second moving arm 442 to move along the sixth direction Y3 and the seventh direction X3 respectively, so that the pressing block 422 on the first moving arm 421 and the limiting block 441 on the second moving arm 442 move to the side of the disk pushing along the first direction Z, and then the first moving arm 421 moves along the first direction Z under the driving of the fourth driving member 46, so that the pressing block 422 moves along the first direction Z to abut against the disk pushing, during the test, when the disk pushing moves along the first direction Z under the driving of the adjustor, the pressing block 422 moves along the first direction Z under the driving of the disk pushing and is kept away in the clearance groove 4411; finally, the adjustor drives the push tray to reset, and the fourth driving member 46 drives the press block 422 to move along the first direction Z to abut against the push tray again, so as to wait for the next test operation. It is understood that the body portion of the fourth driving member 46 is disposed on the first moving arm 421, and the output shaft of the fourth driving member 46 extends along the first direction Z and is connected to the second moving arm 442; when the fourth driving member 46 is started, the output shaft of the fourth driving member 46 moves along the first direction Z to abut against the second moving arm 442, so that the body of the fourth driving member 46 drives the first moving arm 421 to move, and at this time, the first moving arm 421 is slidably disposed on the third frame 41 along the first direction Z, so that the pressing block 422 moves along the first direction Z to abut against the pushing plate; when the push disc moves under the pushing of the adjustor, the pressing block 422 drives the first moving arm 421 to move, at this time, the body portion of the fourth driving member 46 and the first moving arm 421 move under the pushing of the push disc at the same time, and the output shaft of the fourth driving member 46 moves relative to the body portion of the fourth driving member 46, so as to prevent the second moving arm 442 from moving under the driving of the fourth driving member 46 to cause the position of the limiting block 441 to move.
In this embodiment, a sixth driving element 47 connected between the third frame 41 and the second moving arm 442 is further disposed on the third frame 41, the sixth driving element 47 is used for driving the second moving arm 442 to move to a preset position along the first direction Z, so that the limiting block 441 is driven by the second moving arm 442 to move to the preset position along the first direction Z, and when the pushing disc moves to push the pressing block 422 to move, the pushing disc just abuts against the limiting block 441 when the pushing disc moves to the preset position.
In this embodiment, the brake for a vehicle further includes a potentiometer provided on the brake body, and the regulator is connected to the potentiometer and regulates an output voltage of the potentiometer when rotated. The regulator can regulate the output voltage of the potentiometer in the rotating process, so that the rotating angles of the regulator are different, and the output voltages of the potentiometer are different.
Referring to fig. 14-15, in the present embodiment, the function testing machine further includes a fourth testing mechanism 50, the fourth testing mechanism 50 includes a fourth frame 51 and a voltage detecting element 52 disposed on the fourth frame 51, the voltage detecting element 52 includes a detecting body 521 and a voltage detecting probe 522 disposed on the detecting body 521, the detecting body 521 is configured to drive the voltage detecting probe 522 to move to the potentiometer, so that the voltage detecting probe 522 is conducted with a conductive contact on the potentiometer, so that the detecting body 521 detects an output voltage of the potentiometer, and thus, a rotation angle of the regulator is obtained.
In the present embodiment, three voltage detecting probes 522 are provided, and the three voltage detecting probes 522 are respectively provided as a positive electrode, a negative electrode and a ground electrode.
In a specific embodiment, the fourth frame 51 includes a fifth fixing frame 511, a sixth fixing frame 512 and a seventh fixing frame 513, the detection body 521 is disposed on the fifth fixing frame 511, the fifth fixing frame 511 is provided with a sixth guide rail 5111 extending along the direction of the voltage detection probe 522, the sixth fixing frame 512 is provided with a sixth sliding block 5121, the sixth sliding block 5121 is slidably disposed on the sixth guide rail 5111, the sixth fixing frame 512 is further provided with a third plug-in connector 54, the third plug-in connector 54 is connected to the seventh fixing frame 513, so as to achieve the connection between the sixth fixing frame 512 and the seventh fixing frame 513, and the seventh fixing frame 513 is used for being fixed on an external device. The fourth detecting mechanism further includes a seventh driving member 53, and the seventh driving member 53 is connected between the fifth fixing frame 511 and the sixth fixing frame 512. Thus, when the seventh driving element 53 is activated, the fifth fixing frame 511 is driven by the sixth fixing frame 512 to move relative to the sixth fixing frame 512 along the direction of the voltage detection probe 522, so that the voltage detection probe 522 is driven to approach or depart from the conductive contact of the potentiometer along the direction thereof, and at this time, the sixth sliding block 5121 is slidably disposed on the sixth guiding rail 5111, thereby ensuring the movement stability of the voltage detection element 52.
Specifically, in this embodiment, a strip-shaped groove 5131 is formed in the seventh fixing frame 513, the third plug connector 54 is arranged in the strip-shaped groove 5131, and the third plug connector 54 can slide in the strip-shaped groove 5131, so as to drive the fifth fixing frame 511, the sixth fixing frame 512 and the voltage detection piece 52 to rotate, thereby realizing the directional adjustment of the voltage detection probe 522, and enabling the fourth detection mechanism to be adapted to the test operation of the regulators of the automobile brakes of different models. When the third plug 54 slides in the groove 5131, the rotation planes of the fifth fixing frame 511, the sixth fixing frame 512 and the voltage detector 52 are perpendicular to the first direction Z.
In another embodiment, an arc groove is formed on the seventh fixing frame 513, a sliding block is arranged on the sixth fixing frame 512, and the sliding block is slidably arranged in the arc groove, so that the fifth fixing frame 511, the sixth fixing frame 512 and the voltage detection element 52 rotate, thereby realizing the adjustment of the pointing direction of the voltage detection probe 522.
Referring to fig. 1 and 16, in the present embodiment, the positioning mechanism 10 includes a positioning plate 11, a first abutting member 12 and a second abutting member 13. The positioning plate 11 is arranged below the first testing mechanism 20, the second testing mechanism 30, the third testing mechanism 40 and the fourth testing mechanism and used for supporting the brake body, the first abutting piece 12 is arranged on the positioning plate 11, the second abutting piece 13 is movably arranged on the positioning plate 11 and can move close to or away from the first abutting piece 12, and therefore the first abutting piece 12 and the second abutting piece 12 abut against two opposite sides of the brake body respectively to achieve positioning of the automobile brake.
In the specific embodiment, the positioning mechanism 10 further includes an eighth driving member 14, and an output end of the eighth driving member 14 is connected to a bottom portion of the positioning plate 11. Before testing automotive brake, the stopper body bearing is on locating plate 11, and eighth driving piece 14 drive locating plate 11 moves along vertical direction to make the stopper body move to the test position, namely make automotive brake's lever, regulator and push away the dish all be located the test position, be convenient for lever, regulator and push away going on smoothly of the test work of dish.
Referring to fig. 17, in the present embodiment, the function testing machine further includes a pressing mechanism 60, the pressing mechanism 60 includes a fifth frame 61 for fixing to an external device and a pressing rod 62 disposed on the fifth frame 61, and the pressing rod 62 is an elastic member and is used for elastically abutting against a side of the brake body away from the positioning mechanism 10. So, before testing automobile brake, positioning mechanism 10 supports and holds piece 13 through first support and tightly presss from both sides the stopper body to with the stopper body removal to the test position, the elasticity of compressing tightly pole 62 is supported tightly in the stopper body this moment, so that locating plate 11 and compressing tightly pole 62 support tightly in the relative both sides of stopper body respectively, thereby guarantee automobile brake's stable location, avoid automobile brake to take place the problem of removal when the test, guarantee the smooth of going on of test work of lever, regulator and push away the dish.
The above description is only exemplary of the present application and should not be taken as limiting the present application, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (10)

1. A function testing machine is used for testing an automobile brake, wherein the automobile brake comprises a brake body, a lever, a regulator and a push disc, the lever is rotatably arranged on the brake body, the regulator is connected to the output end of the lever, and the push disc is connected to the output end of the regulator and used for pushing a brake pad to brake; characterized in that, the function test machine includes:
the positioning mechanism is used for positioning the brake body;
the first testing mechanism comprises a first rack, a pressure lever mechanism arranged on the first rack, and a first displacement sensor and a pressure sensor which are respectively arranged on the pressure lever mechanism; the lever can be extruded by the pressure lever mechanism to rotate, so that the push disc moves to a preset position under the driving of the regulator;
the second testing mechanism comprises a second rack, a rotating mechanism arranged on the second rack and a torque sensor arranged on the rotating mechanism; the rotating mechanism can rotate the adjuster or rotate under the driving of the adjuster;
the third testing mechanism comprises a third rack, a first moving part movably arranged on the second rack and a second displacement sensor arranged on the first moving part; the first moving part can move to abut against the push disc and move under the pushing of the push disc.
2. The function testing machine as set forth in claim 1, wherein the plunger mechanism comprises:
the first driving piece is arranged on the first rack;
the second moving part is connected to the output end of the first driving part so as to move under the driving of the first driving part, and the first displacement sensor is arranged on the second moving part;
the extrusion rod is rotatably arranged on the second moving part so as to extrude the lever under the driving of the second moving part and swing relative to the second moving part; the swing plane of the extrusion rod is parallel to the rotation plane of the lever, and the pressure sensor is arranged on the extrusion rod.
3. The function testing machine as claimed in claim 2, wherein the pressing bar and the first frame are spaced apart from each other, an elastic structure is connected between the pressing bar and the first frame, and the pressing bar presses against and presses the elastic structure when swinging.
4. The function testing machine of claim 1, wherein the first testing mechanism further comprises a shape changing mechanism, the shape changing mechanism comprises a shape changing frame, and an arc-shaped groove extending in an arc shape is formed in the shape changing frame; the first frame is provided with a sliding part, the sliding part is detachably connected to the shape changing frame and can be arranged in the arc-shaped groove in a sliding mode, and the extrusion direction of the pressure bar mechanism can be adjusted.
5. The function testing machine of claim 1, wherein the rotation mechanism comprises:
the second driving piece is arranged on the second rack;
the connecting shaft assembly comprises a plurality of safety couplers which are sequentially connected, the safety couplers at one end of the connecting shaft assembly are arranged at the output end of the second driving piece, and the torque sensor is arranged between two of the safety couplers;
the floating batch head is connected to the safety coupling at the other end of the connecting shaft assembly, elastically abuts against the regulator under the driving of the safety coupling, and rotates the regulator or is driven by the regulator to rotate.
6. The function testing machine as claimed in claim 1, wherein the third testing mechanism further includes a third moving member, the third moving member includes a stopper, and the stopper is disposed on the third frame and is capable of moving to the preset position; the push disc abuts against the limiting block when moving to the preset position, a spacing groove is formed in the limiting block, and the spacing groove is used for enabling the first moving member to be spaced in the first moving member when moving under the pushing of the push disc.
7. The function testing machine as set forth in claim 1, wherein the third testing mechanism includes a third driving member and two of the third frames, both of the third frames having the first moving member and the second displacement sensor disposed thereon; the two third racks are distributed at intervals and can form detachable connection; the output end of the third driving piece is connected to one of the third racks and drives the third rack to move the first moving piece to the side of the push disc;
and fourth driving parts are arranged on the two first moving parts and used for driving the first moving parts to move to abut against the push disc.
8. The function testing machine as set forth in any one of claims 1-7, wherein the automobile brake further comprises a potentiometer provided on the brake body, the regulator being connected to the potentiometer to regulate an output voltage of the potentiometer when rotated;
the function testing machine further comprises a fourth testing mechanism, the fourth testing mechanism comprises a fourth rack and a voltage detection piece arranged on the fourth rack, and a voltage detection probe used for being conducted with a conductive contact on the potentiometer is arranged on the voltage detection piece.
9. The function testing machine of any one of claims 1-7, wherein the positioning mechanism comprises:
the positioning plate is used for positioning the brake body;
the first abutting piece is arranged on the positioning plate;
the second abutting piece is movably arranged on the positioning plate and abuts against the two opposite sides of the brake body with the first abutting piece respectively.
10. The function testing machine of any one of claims 1-7, further comprising a hold-down mechanism, the hold-down mechanism comprising a fifth frame and a hold-down bar disposed on the fifth frame, the hold-down bar being configured to elastically abut against a side of the brake body facing away from the positioning mechanism.
CN202120454114.9U 2021-03-02 2021-03-02 Function testing machine Active CN215178633U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113029589A (en) * 2021-03-02 2021-06-25 深圳市金岷江智能装备有限公司 Function testing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113029589A (en) * 2021-03-02 2021-06-25 深圳市金岷江智能装备有限公司 Function testing machine

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