CN215151218U - Feeding and discharging mechanical arm for hard pipe injection molding - Google Patents
Feeding and discharging mechanical arm for hard pipe injection molding Download PDFInfo
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- CN215151218U CN215151218U CN202120787059.5U CN202120787059U CN215151218U CN 215151218 U CN215151218 U CN 215151218U CN 202120787059 U CN202120787059 U CN 202120787059U CN 215151218 U CN215151218 U CN 215151218U
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Abstract
The utility model relates to the technical field of injection molding, in particular to a feeding and discharging manipulator for hard pipe injection molding, which comprises a frame, wherein the frame comprises a bottom panel and a separation plate; the bottom panel is provided with a feeding device, the feeding device comprises a feeding mechanism and a conveying mechanism, the feeding mechanism is used for conveying the expander pipe body to the conveying mechanism, and the conveying mechanism penetrates the expander pipe body to the injection molding insert needle; the separation plate is provided with a blanking device, the blanking device comprises a clamping mechanism, and the clamping mechanism is used for conveying finished products and waste materials to the runner mechanism; the runner mechanism comprises a material handle runner and a box body; and a conveying mechanism is arranged below the flow channel mechanism and used for conveying the expander to a specified position. The utility model discloses a set up feed mechanism, transport mechanism, press from both sides and get the automation that mechanism, runner mechanism and transport mechanism realized that the expander body was moulded plastics, increased output, shortened the cycle of moulding plastics, improved production efficiency.
Description
Technical Field
The utility model relates to a technical field of moulding plastics, in particular to unloading manipulator on stereoplasm tubular product moulds plastics.
Background
The injection molding feeding and discharging manipulator is automatic equipment integrating material discharging, material taking and conveying, and the existing injection molding feeding and discharging equipment is complex in material sorting during material feeding, needs to manually sort raw materials, penetrate needles of pipe bodies, discharge finished products and take down waste materials, and wastes a large amount of time in the whole process; the stable production of the control equipment which can not be convenient, and the reduction of the debugging convenience during the operation of the equipment can not be realized, and the information such as the production time, the production quantity and the like of the product can not be clearly observed.
SUMMERY OF THE UTILITY MODEL
Based on this, the utility model aims at providing a feeding mechanical arm on stereoplasm tubular product is moulded plastics to the not enough of prior art.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a feeding and discharging mechanical arm for hard pipe injection molding comprises a rack, wherein the rack comprises a bottom panel and a separating plate; the bottom panel is provided with a feeding device, the feeding device comprises a feeding mechanism and a conveying mechanism, and the feeding mechanism is used for conveying the expander pipe body to the conveying mechanism; the conveying mechanism penetrates the expander pipe body into the injection molding insert needle;
the separating plate is provided with a blanking device, and the blanking device comprises a clamping mechanism; the clamping mechanism is used for conveying finished products and waste materials to the runner mechanism; the runner mechanism comprises a material handle runner and a box body, waste materials slide to a waste material box through the material handle runner, and the box body is used for preventing clamping jaws from falling to the area outside the conveyor belt after loosening the expander; and a conveying mechanism is arranged below the flow channel mechanism and used for conveying the expander to a specified position.
As a further improvement, feeding mechanism includes the feed bin, the feed bin has the removal to get the material piece, and the removal is got the material piece and is connected with the branch material cylinder that provides power, the left side that gets the material piece is equipped with the material groove in the removal, the both sides in material groove are equipped with the slide, and the material groove has the pipe kicking block of getting, it is connected with the liftout cylinder that provides power to get the pipe kicking block.
As a further improvement of the present invention, the transportation mechanism includes a first support plate, the upper end of the first support plate is connected with a compressing cylinder, the compressing cylinder has a guide shaft for pushing the expander body, the top end of the first support plate is connected with a first shifting cylinder through a connecting plate, the front end of the first shifting cylinder is connected with a descending cylinder, the lower end of the descending cylinder is connected with a first clamping jaw cylinder through a clamping jaw connecting plate, and the first clamping jaw cylinder has a pipe taking clamp for clamping the expander body.
As a further improvement of the utility model, a guide metal plate for guiding the flow of the expander pipe body in the stock bin is arranged in the stock bin; the upper end of the slideway is provided with a cover plate for preventing the expander pipe body from separating from the slideway; the movable material taking piece is provided with a first material distributing push plate and a second material distributing push plate which are used for enabling the expander pipe body to enter the slide way; and a sensor for detecting whether materials exist in the material tank is arranged in the material tank.
As a further improvement of the utility model, an assembly guide fixture controlled by a second clamping jaw cylinder is arranged on the left side of the pipe taking fixture and is used for accurately penetrating the expander pipe body into an insert needle of an injection molding machine die; and a man-machine interaction interface for controlling stable production of equipment and observing production time and production quantity information of products is arranged on the bottom panel on one side of the first supporting plate.
As a further improvement of the present invention, the blanking device comprises a second support plate, a vertical plate is arranged on the right side of the second support plate, the upper end of the vertical plate is connected with a second shift cylinder, a material taking cylinder is arranged on one side of the second shift cylinder, the material taking cylinder is connected with a separation cylinder through a blanking clamping jaw connecting piece, the separation cylinder is connected with a fourth clamping jaw cylinder through a material taking connecting piece, and a third clamping jaw cylinder for clamping waste materials is arranged on the left side of the separation cylinder; the conveying belt is arranged on the right side of the vertical plate, the box body is arranged on the conveying belt, the material handle flow channel is arranged on the left side of the box body, and a waste box is arranged below the material handle flow channel.
As a further improvement of the utility model, a sensor for counting the products is arranged on the conveyor belt; and a round hole for installing an air blowing device is formed in one side of the material handle flow passage.
The utility model has the advantages that:
1. through setting up feeding mechanism, transport mechanism, pressing from both sides and getting mechanism, runner mechanism and transport mechanism, make whole process automation of moulding plastics, increased output, shortened the cycle of moulding plastics, improved production efficiency.
2. Through setting up human-computer interaction interface, can debug each cylinder and module, connect the injection molding machine, the start-up of steerable injection molding machine stops and information such as production change to and convenient controlgear is stable to be produced.
3. By using the cylinder and the clamping jaw, the application range is wider, and the device is suitable for a hard pipe body with the length of 90-106mm and the outer diameter of 2.0-3.0 mm.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic structural view of a feeding mechanism.
Fig. 3 is a partially enlarged view of a in fig. 2.
Fig. 4 is a schematic structural view of the transport mechanism.
FIG. 5 is a schematic structural view of a blanking device.
Figure 6 is a schematic view of the waste bin position.
In the figure: the automatic pipe taking machine comprises a frame 1, a bottom panel 2, a separating panel 3, a feeding mechanism 4, a conveying mechanism 5, a clamping mechanism 6, a conveying mechanism 7, a runner mechanism 8, a human-computer interaction interface 9, a storage bin 41, a guide metal plate 411, a movable material taking part 42, a material separating cylinder 421, a first material separating push plate 422, a second material separating push plate 423, a pipe taking jacking block 43, a material jacking cylinder 431, a slideway 44, a cover plate 45, a material groove 46 and an expander pipe body 47, wherein the frame is a frame, the bottom panel 2 is a bottom panel, the separating panel 3 is a separating panel, the feeding mechanism 4 is a feeding mechanism, the conveying mechanism 5 is a conveying mechanism, the conveying mechanism is a clamping mechanism 6; 51 is a first supporting plate, 52 is an electromagnetic valve, 53 is a first displacement cylinder, 54 is a pressing cylinder, 541 is a guide shaft, 55 is a descending cylinder, 56 is a clamping jaw connecting plate, 561 is a first clamping jaw cylinder, 562 is a second clamping jaw cylinder, 57 is an assembly guide clamp, and 58 is a pipe taking clamp; 60 is a vertical plate, 61 is a second supporting plate, 611 is an electromagnetic valve, 62 is a blanking clamping jaw connecting piece, 621 is a third clamping jaw cylinder, 622 is a fourth clamping jaw cylinder, 63 is a second displacement cylinder, 64 is a separation cylinder, 65 is a material taking cylinder, 66 is a waste material taking clamping jaw, 661 is a waste material handle, 67 is a material taking clamping jaw, 68 is an expander, and 69 is a material taking connecting plate; 71 is a conveyor belt, 81 is a handle flow channel, 82 is a box body, and 83 is a waste box.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The same or similar reference numerals in the drawings of the present embodiment correspond to the same or similar components; in the description of the present invention, if there are terms such as "upper", "lower", "left", "right", "front", "rear", etc., indicating directions or positional relationships based on those shown in the drawings, it is only for convenience of description and simplicity of description, but not for indicating or implying that the referred device or element must have a specific direction, be constructed in a specific direction, and operate, and therefore the terms describing the positional relationships in the drawings are used for illustrative purposes only and are not to be construed as limitations of the present patent, and specific meanings of the terms may be understood by those skilled in the art according to specific situations.
As shown in the attached drawings, the feeding and discharging manipulator for injection molding of hard pipes as a preferred embodiment of the present invention comprises a frame 1, wherein the frame 1 comprises a bottom panel 2 and a separation panel 3; a feeding device is arranged on the bottom panel 2 and comprises a feeding mechanism 4 and a conveying mechanism 5, and the feeding mechanism 4 is used for conveying the expander tube body 47 to the conveying mechanism 5; the conveying mechanism 5 penetrates the expander tube body 47 into the injection molding insert needle;
a blanking device is arranged on the separating plate 3 and comprises a clamping mechanism 6; the clamping mechanism 6 is used for conveying finished products and waste materials to the runner mechanism 8; the runner mechanism 8 comprises a handle runner 81 and a box body 82, waste materials slide to a waste material box 83 through the handle runner 81, and the box body 82 is used for preventing clamping jaws from falling to the area outside the conveyor belt after loosening the expander 68; (ii) a A conveying mechanism 7 is arranged below the runner mechanism 8 and used for conveying the expander 68 to a designated position.
Feeding mechanism 4 includes feed bin 41, feed bin 41 has the removal to get material 42, and the removal is got material 42 and is connected with the branch material cylinder 421 that provides power, the removal is got the left side of material 42 and is equipped with material groove 46, the both sides of material groove 46 are equipped with slide 44, and material groove 46 has the pipe top of getting piece 43, it is connected with the liftout cylinder 431 that provides power to get pipe top of piece 43.
The conveying mechanism 5 comprises a first supporting plate 51, electromagnetic valves 52 for driving the cylinders are arranged on one side of the first supporting plate 51, the upper end of the first supporting plate 51 is connected with a pressing cylinder 54, a guide shaft 541 for pushing the expander pipe body 47 is arranged below the pressing cylinder 54, the top end of the first supporting plate 51 is connected with a first shifting cylinder 53 through a connecting plate, the front end of the first shifting cylinder 53 is connected with a descending cylinder 55, the lower end of the descending cylinder 55 is connected with a first clamping jaw cylinder 561 through a clamping jaw connecting plate 56, and a pipe taking clamp 58 for taking the expander pipe body 47 is arranged below the first clamping jaw cylinder 561.
Specifically, a guide metal plate 411 for guiding the flow of the expander tube 47 in the magazine 41 is arranged in the magazine 41.
Specifically, the upper end of the slide way 44 is provided with a cover plate 45 for preventing the expander tube 47 from being separated from the slide way 44.
Specifically, the moving material taking member 42 is provided with a first material dividing push plate 422 and a second material dividing push plate 423 for the expander tube 47 to enter the slide 44.
Specifically, a sensor for detecting the material in the material tank 46 is provided in the material tank 46.
Specifically, an assembly guide clamp 57 controlled by a second clamping jaw cylinder 562 is arranged on the left side of the tube taking clamp 58 and used for accurately penetrating the expander tube body 47 into an insert needle of an injection molding machine die.
Specifically, the bottom panel 2 on one side of the first support plate 51 is provided with a human-computer interaction interface 9 for controlling the stable production of equipment and observing the production time and production quantity information of products.
The blanking device comprises a second supporting plate 61, electromagnetic valves 611 for driving the cylinders are arranged on the left side of the second supporting plate 61, a vertical plate 60 is arranged on the right side of the second supporting plate, the upper end of the vertical plate 60 is connected with a second displacement cylinder 63, a material taking cylinder 65 is arranged on one side of the second displacement cylinder 63, the material taking cylinder 65 is connected with a separating cylinder 64 through a blanking clamping jaw connecting piece 62, the separating cylinder 64 is connected with a fourth clamping jaw cylinder 622 through a material taking connecting piece 69, and a third clamping jaw cylinder 621 for clamping waste materials is arranged on the left side of the separating cylinder 64; the right side of the vertical plate 60 is provided with a conveyor belt 71, the conveyor belt 71 is arranged on the separation plate, a box body 82 is arranged on the conveyor belt 71, the left side of the box body 82 is provided with a material handle flow passage 81, and a waste box 83 is arranged below the material handle flow passage 81.
In particular, the conveyor belt 71 is provided with sensors for counting the products.
Specifically, the waste material that just moulds plastics out still is very high 661 temperature, has certain stickness, the phenomenon that the card can not go under the runner mouth probably appears, the material is equipped with the round hole that is used for installing gas blowing device additional and avoids the card material to runner 81 one side, avoids the condition of card material to appear.
The working process is as follows: after the feed bin 41 of the feeding mechanism is filled, the guide metal plate 411 in the feed bin 41 enables the expander pipe body 47 to accurately fall on the moving material taking part 42, at the moment, the material distributing cylinder 421 drives the moving material taking part 42 to jack up the expander pipe body 47 upwards to fall in the first material distributing push plate 422, the moving material taking part 42 ascends, the expander pipe body 47 falls in the second material distributing push plate 423, and the moving material taking part 42 drives the expander pipe body 47 to enter the material groove 46 from the slide way 44 when ascending.
When two expander tube bodies 47 respectively enter the material groove 46 from the two side slideways 44, the sensor receives an object in the material groove 46, the material ejecting cylinder 431 drives the tube taking top block 43 to push the expander tube body 47 upwards, meanwhile, the descending cylinder 55 of the transportation mechanism drives the tube taking clamp 58 to move downwards, when the tube taking clamp descends above the expander tube body 47, the first clamping jaw cylinder 561 controls the tube taking clamp 58 to open, the tube taking clamp continues to descend, and the tube taking clamp 58 closes to clamp the expander tube body 47 to move upwards.
The descending cylinder 55 drives the expander body 47 to move upwards, and stops rising when the expander body 47 moves to the same horizontal position of the assembly guiding clamp 57, at the moment, the first shifting cylinder 53 drives the expander body 47 to move to the same horizontal position of the injection molding machine mold insert needle, the pressing cylinder 54 pushes the guide shaft 541 to enable the expander body 47 to penetrate into the injection molding machine mold insert needle through the assembly guiding clamp 57, the assembly guiding clamp 57 and the pipe taking clamp 58 are opened after penetrating, the pressing cylinder 54 drives the guide shaft 541 to penetrate to the bottom position of the insert needle against the expander body 47 and then return, meanwhile, the first shifting cylinder 53 returns to the original position, a manipulator continues to finish clamping during injection molding, and after injection molding is finished and material taking is finished, the expander body 47 is continued to penetrate the needle after finishing joining and taking.
After the needle threading action is finished, the injection molding machine starts to perform injection molding, the material taking cylinder 65 moves upwards in the injection molding process, the second shifting cylinder 63 drives the whole discharging device to move to an injection molding area for waiting, after the injection molding is finished, the material taking cylinder 65 moves downwards, the third clamping jaw cylinder 621 is connected with the waste material taking clamping jaw 66, the fourth clamping jaw cylinder 622 is connected with the material taking clamping jaw 67 to start to clamp the waste material handle 661 and the expander 68, and after the injection molding is finished, the injection molding machine ejects out the waste material handle 661, so that the waste material handle can be directly grasped;
the expander 68 is further penetrated on the injection molding insert needle, so that after the fourth clamping jaw cylinder 622 is clamped, the separating cylinder 64 moves rightwards, after the expander 68 is taken out, the material taking cylinder 65 moves upwards, the second shifting cylinder 63 returns to the position right above the material handle flow channel 81 and the box body 82, the third clamping jaw cylinder 621 is connected with the waste material taking clamping jaw 66, the fourth clamping jaw cylinder 622 is connected with the material taking clamping jaw 67 and opens simultaneously, the waste material handle 661 falls into the material handle flow channel 81 and the expander 68 falls into the box body 82 respectively, the waste material box 83 is placed under the material handle flow channel 81 to facilitate collection of waste materials, when the sensor detects that 10 expanders are arranged in the box body 82, the conveyor belt 71 sends the expander 68 to a collecting box at the tail end of the conveyor belt, a worker detects the product quality, and the whole process is completed.
More specifically, two sides of the material groove 46 are provided with bins 41 for feeding through a slide 44, and a movable material taking part 42 and a material distributing cylinder 421 for providing power are arranged below the bins 41 on the two sides; the conveying mechanism 5 is provided with two pipe taking clamps 58 for clamping the expander pipe body 47 in the material groove 46; get the left side of tub anchor clamps 58 and be equipped with two assembly and lead positive anchor clamps 57 and be used for expander body 47 to penetrate to the injection moulding to inlay on the needle, set up to two in this embodiment but not be limited to two, can change according to the demand of difference.
More specifically, the utility model discloses a plain type workstation seat face, the material is 6061 aluminum alloy, and the oxidation dull polish is done on the surface, is convenient for cooperate with the injection molding machine to be connected. The equipment structure is compact, the automatic work of cooperation injection molding machine, output is 2500 pieces/8 h, whole cycle of moulding plastics is about 20S, and the length of moulding plastics of injection molding machine is about 16S, and it is only many that the whole set of action flow of unloading need 3S to go up in the automation, has promoted production efficiency greatly, and has guaranteed the stability of product.
The utility model has the advantages that the whole injection molding process is automated by arranging the feeding mechanism, the conveying mechanism, the clamping mechanism, the flow channel mechanism and the conveying mechanism, so that the yield is increased, the injection molding period is shortened, and the production efficiency is improved; by setting a human-computer interaction interface, each cylinder and each module can be debugged, the injection molding machine is connected, information such as start stop and production change of the injection molding machine can be controlled, and stable production of equipment can be controlled; by using the cylinder and the clamping jaw, the application range is wider, and the device is suitable for a hard pipe body with the length of 90-106mm and the outer diameter of 2.0-3.0 mm.
Finally, it should also be noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
It should be understood that the above detailed description of the present invention is only for illustrating the present invention and is not limited by the technical solutions described in the embodiments of the present invention, and those skilled in the art should understand that the present invention can still be modified or equivalently replaced to achieve the same technical effects; as long as the use requirement is satisfied, the utility model is within the protection scope.
Claims (7)
1. The feeding and discharging mechanical arm for hard pipe injection molding is characterized by comprising a rack, wherein the rack comprises a bottom panel and a separating plate;
the bottom panel is provided with a feeding device, the feeding device comprises a feeding mechanism and a conveying mechanism, the feeding mechanism is used for conveying the expander pipe body to the conveying mechanism, and the conveying mechanism penetrates the expander pipe body into the injection molding insert needle;
the separating plate is provided with a blanking device, and the blanking device comprises a clamping mechanism; the clamping mechanism is used for conveying finished products and waste materials to the runner mechanism; the runner mechanism comprises a material handle runner and a box body, waste materials slide to a waste material box through the material handle runner, and the box body is used for preventing clamping jaws from falling to the area outside the conveyor belt after loosening the expander; and a conveying mechanism is arranged below the flow channel mechanism and used for conveying the expander to a specified position.
2. The feeding mechanical arm for feeding and discharging of hard pipe materials in injection molding according to claim 1, wherein the feeding mechanism comprises a storage bin, a movable material taking part is arranged below the storage bin, the movable material taking part is connected with a material distributing cylinder providing power, a material groove is formed in the left side of the movable material taking part, slide ways are arranged on two sides of the material groove, a material taking pipe jacking block is arranged below the material groove, and the material taking pipe jacking block is connected with a material jacking cylinder providing power.
3. The feeding and discharging mechanical arm for injection molding of hard pipes as claimed in claim 1, wherein the transporting mechanism comprises a first supporting plate, the upper end of the first supporting plate is connected with a compressing cylinder, a guide shaft for pushing the expander pipe body is arranged under the compressing cylinder, the top end of the first supporting plate is connected with a first shifting cylinder through a connecting plate, the front end of the first shifting cylinder is connected with a descending cylinder, the lower end of the descending cylinder is connected with a first clamping jaw cylinder through a clamping jaw connecting plate, and a pipe taking clamp for taking the expander pipe body is arranged under the first clamping jaw cylinder.
4. The feeding and discharging mechanical arm for hard pipe injection molding of claim 2, wherein a guide metal plate for flow guide of the expander pipe body in the stock bin is arranged in the stock bin;
the upper end of the slideway is provided with a cover plate for preventing the expander pipe body from separating from the slideway;
the movable material taking piece is provided with a first material distributing push plate and a second material distributing push plate which are used for enabling the expander pipe body to enter the slide way;
and a sensor for detecting whether materials exist in the material tank is arranged in the material tank.
5. The feeding and discharging mechanical arm for hard tube injection molding of claim 3, wherein an assembly guide clamp controlled by a second clamping jaw cylinder is arranged on the left side of the tube taking clamp and is used for accurately penetrating a tube body of the expander into an insert needle of a mold of an injection molding machine;
and a man-machine interaction interface for controlling stable production of equipment and observing production time and production quantity information of products is arranged on the bottom panel on one side of the first supporting plate.
6. The feeding and discharging manipulator for injection molding of hard tubes as claimed in claim 1, wherein the discharging device comprises a second support plate, a vertical plate is arranged on the right side of the second support plate, the upper end of the vertical plate is connected with a second shifting cylinder, a material taking cylinder is arranged on one side of the second shifting cylinder, the material taking cylinder is connected with a separating cylinder through a discharging clamping jaw connecting piece, the separating cylinder is connected with a fourth clamping jaw cylinder through a material taking connecting piece, and a third clamping jaw cylinder for clamping waste materials is arranged on the left side of the separating cylinder;
the conveying belt is arranged on the right side of the vertical plate, the box body is arranged on the conveying belt, the material handle flow channel is arranged on the left side of the box body, and a waste box is arranged below the material handle flow channel.
7. The feeding and discharging mechanical arm for hard pipe injection molding of claim 6, wherein a sensor for product counting is arranged on the conveyor belt;
and a round hole for installing an air blowing device is formed in one side of the material handle flow passage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120787059.5U CN215151218U (en) | 2021-04-17 | 2021-04-17 | Feeding and discharging mechanical arm for hard pipe injection molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120787059.5U CN215151218U (en) | 2021-04-17 | 2021-04-17 | Feeding and discharging mechanical arm for hard pipe injection molding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215151218U true CN215151218U (en) | 2021-12-14 |
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ID=79360174
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120787059.5U Active CN215151218U (en) | 2021-04-17 | 2021-04-17 | Feeding and discharging mechanical arm for hard pipe injection molding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215151218U (en) |
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2021
- 2021-04-17 CN CN202120787059.5U patent/CN215151218U/en active Active
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