CN215151025U

CN215151025U - Environment-friendly duplex vulcanizing machine

Info

Publication number: CN215151025U
Application number: CN202121329166.XU
Authority: CN
Inventors: 李志强; 董鸣; 丁利; 陈科雄; 胡豪
Original assignee: Hunan Zhongjun Technology Co ltd
Current assignee: Hunan Zhongjun Technology Co ltd
Priority date: 2021-06-15
Filing date: 2021-06-15
Publication date: 2021-12-14
Anticipated expiration: 2031-06-15

Abstract

The utility model discloses an environmental protection double vulcanizing machine, including the base, install in the vulcanization host computer of base upper surface both sides, install in an electric cabinet and hydraulic system between two vulcanization host computers, two the vulcanization host computer all controls through electric cabinet and hydraulic system, install on the base and be used for vulcanizing host computer, electric cabinet and hydraulic system cladding in the environmental protection cover wherein, install in the environmental protection cover and be used for the exhaust air fan of the waste gas that produces vulcanizing work. The utility model has the advantages that the environmental protection cover is arranged, the whole machine is designed to be completely surrounded, so that the whole machine is more concise and beautiful, the operation is safer, the dust prevention and the maintenance are better, and the 6S management is facilitated; the utility model is provided with the air exhaust fan, which is beneficial to collecting and discharging the waste gas generated in the production process, avoiding air pollution and being beneficial to environmental protection; the utility model discloses the mesa of lower mould shifts out the mode and is changed hydraulic motor drive into by original pneumatic cylinder drive, has reduced the equipment size greatly.

Description

Environment-friendly duplex vulcanizing machine

Technical Field

The utility model relates to a vulcanizer technical field especially relates to an environmental protection pair vulcanizer.

Background

The open layout adopted by the double machines of the existing plate vulcanizing machine has the advantages of wide visual field, convenient maintenance and convenient use. But the layout is messy, the safety protection performance is poor, the equipment is fully opened, and the 6S management is not facilitated due to easy contamination. And waste gas generated in the production process can not be collected and discharged, and is directly and naturally discharged, so that air is polluted and the body of staff is harmful. At present, the environment-friendly and safe production is greatly popularized in China, and the current equipment structure can not meet the current requirements. Therefore, it is imperative to develop a novel device with environmental protection function and higher safety protection.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome the not enough of prior art, provide an environmental protection pair vulcanizer that can solve above-mentioned problem.

In order to solve the technical problem, the utility model discloses a following technical scheme: the utility model provides an environmental protection double vulcanizing machine, includes the base, installs in the vulcanization host computer of base upper surface both sides, installs in an electric cabinet and hydraulic system between two vulcanization host computers, two the vulcanization host computer all controls through electric cabinet and hydraulic system, install on the base and be used for vulcanizing host computer, electric cabinet and hydraulic system cladding in the environmental protection cover wherein, install in the environmental protection cover and be used for the exhaust air extractor with the waste gas exhaust that vulcanization work produced.

As a further improvement of the above technical solution:

the vulcanizing host comprises a stand column arranged on a base, a movable mold assembly connected to the stand column in a sliding manner, an upper seat fixedly arranged at the top end of the stand column, a static mold assembly fixedly arranged at the bottom of the upper seat, a power part used for driving the movable mold assembly to slide up and down and a mold opening part used for opening a mold, wherein the power part is fixedly arranged on the base, the output end of the power part is connected with the movable mold assembly, and the air exhaust fan is arranged on the upper seat.

The movable mould subassembly includes lower mould mounting panel, guide rail, lower mould hot plate, slide and lower bolster, the lower mould mounting panel is connected to the output of power spare, lower mould hot plate fixed mounting is at lower mould mounting panel upper surface, the guide rail is installed on the lower mould mounting panel in the lower mould hot plate outside, the slide is installed at lower mould hot plate upper surface, lower bolster fixed mounting is at the slide upper surface, slide and guide rail sliding connection, the driving piece that is used for driving slide to unloading district has been installed to the slide bottom.

The driving piece comprises a hydraulic motor, a rotating shaft, a gear and a rack, the hydraulic motor is installed on the outer side wall of the guide rail, the output end of the hydraulic motor penetrates through the rotating shaft of the fixed connection of the side wall of the guide rail, the gear is fixedly installed on the rotating shaft, the rack is installed at the bottom of the sliding plate, and the rack is meshed with the gear.

The power part is an oil cylinder.

The static die assembly comprises an upper die mounting plate, an upper die heating plate and an upper die plate, the upper die mounting plate is fixedly mounted at the bottom of the upper seat, the upper die heating plate is mounted at the bottom of the upper die mounting plate, and the upper die plate is mounted at the bottom of the upper die heating plate.

The environmental protection cover is of a full-covering shutter structure.

And a filter screen is arranged in the air exhaust fan.

A plurality of air inlet holes are formed in the environment-friendly cover.

Compared with the prior art, the utility model has the advantages of:

1. the utility model discloses a be provided with the environmental protection cover, carried out the design of encirclement entirely to the whole machine, made the complete machine seem more succinct pleasing to the eye, operate safelyr, dustproof maintenance is better, is favorable to 6S management.

2. The utility model discloses be provided with air exhaust fan, be favorable to collecting the exhaust with the waste gas that produces in the production process, avoid polluted air, be favorable to the environmental protection, avoid harmful gas harm staff healthy simultaneously.

3. The utility model discloses the mesa of lower mould shifts out the mode and is changed hydraulic motor drive into by original pneumatic cylinder drive, has reduced the equipment size greatly.

Drawings

FIG. 1 is a schematic view of the external structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic view of the reverse side of FIG. 2;

fig. 4 is a schematic structural diagram of the driving member of the present invention.

The reference numerals in the figures denote: 1. a base; 2. a vulcanization main machine; 21. a column; 22. a movable die assembly; 221. a lower die mounting plate; 222. a guide rail; 223. heating a plate of the lower die; 224. a slide plate; 225. a lower template; 226. a drive member; 2261. a hydraulic motor; 2262. a rotating shaft; 2263. a gear; 2264. a rack; 23. an upper seat; 24. a stationary die assembly; 241. an upper die mounting plate; 242. heating the upper die; 243. mounting a template; 25. a power member; 26. opening a mould part; 3. an electric cabinet; 4. a hydraulic system; 5. an environment-friendly cover; 6. an air exhaust fan.

Detailed Description

The invention will be described in further detail with reference to the drawings and specific examples.

As shown in fig. 1 to 3, the environment-friendly duplex vulcanizing machine of the embodiment includes a base 1, vulcanizing hosts 2 installed on two sides of the upper surface of the base 1, an electric cabinet 3 and a hydraulic system 4 installed between the two vulcanizing hosts 2, wherein the two vulcanizing hosts 2 are controlled by the electric cabinet 3 and the hydraulic system 4, an environment-friendly cover 5 for covering the vulcanizing hosts 2, the electric cabinet 3 and the hydraulic system 4 therein is installed on the base 1, and an air exhaust fan 6 for exhausting waste gas generated by vulcanizing work is installed in the environment-friendly cover 5. The utility model discloses improve the chassis oil tank of current curing press, electronic box structure and overall arrangement and optimize, the utility model discloses partial adjustment has been done with current curing press structure to vulcanization host computer 2 work part overall arrangement, equipment operation action is also the same, can not influence the operation habit, two vulcanization host computers 2 are connected with same electric cabinet 3 and hydraulic system 4 electrical behavior, electric cabinet 3 controls two vulcanization host computers 2 simultaneously and realizes automated production, hydraulic system 4 provides power for two vulcanization host computers 2, greatly save manufacturing cost, use manpower sparingly, the complete machine adopts environmental protection cover 5 to carry out the full enclosure design, make the complete machine seem succinct more pleasing to the eye, the operation is safer, dustproof the maintenance is better, be favorable to 6S management; the utility model discloses increased air exhaust fan 6 in environmental protection cover 5, be favorable to collecting the exhaust with the waste gas that produces in the production process, avoid the polluted air, be favorable to satisfying the requirement that the country widelys popularize environmental protection safety in production, avoid harmful gas to harm the staff healthy simultaneously.

In this embodiment, the mainframe 2 includes an upright post 21 installed on the base 1, a movable mold assembly 22 slidably connected to the upright post 21, an upper seat 23 fixedly installed at the top end of the upright post 21, a stationary mold assembly 24 fixedly installed at the bottom of the upper seat 23, a power member 25 for driving the movable mold assembly 22 to slide up and down, and a mold opening part 26 for opening a mold, wherein the power member 25 is fixedly installed on the base 1, the output end of the power member 25 is connected to the movable mold assembly 22, and the air exhaust fan 6 is installed on the upper seat 23. The number of the upright posts 21 is 4, which plays a guiding role for the movable mold assembly 22, the power part 25 drives the movable mold assembly 22 (lower mold assembly) to move up and down along the upright posts 21 and the upper side of the static mold assembly 24 (upper mold assembly) to carry out mold closing and opening, and the movable mold assembly 22 and the static mold assembly 24 are pressurized when being vulcanized.

In this embodiment, the movable mold assembly 22 includes a lower mold mounting plate 221, a guide rail 222, a lower mold heating plate 223, a sliding plate 224 and a lower mold plate 225, the output end of the power member 25 is connected to the lower mold mounting plate 221, the lower mold heating plate 223 is fixedly mounted on the upper surface of the lower mold mounting plate 221, the guide rail 222 is mounted on the lower mold mounting plate 221 outside the lower mold heating plate 223, the sliding plate 224 is mounted on the upper surface of the lower mold heating plate 223, the lower mold plate 225 is fixedly mounted on the upper surface of the sliding plate 224, the sliding plate 224 is slidably connected to the guide rail 222, and a driving member 226 for driving the sliding plate 224 to slide to the blanking area is mounted at the bottom of the sliding plate 224. Lower mould hot plate 223 heats the raw materials when being used for vulcanizing, slide 224 slides around guide rail 222 under driving piece 226's effect and is convenient for the material loading and unload, the utility model discloses a driving piece 226 structure improves with the mounted position, and original slide 224 drives through the cylinder output of installing at the rear side, installs driving piece 226 now and drives in slide 224 bottom, has saved the space when slide 224 removes greatly, makes the complete machine structure littleer.

As shown in fig. 4, in this embodiment, the driving member 226 includes a hydraulic motor 2261, a rotating shaft 2262, a gear 2263, and a rack 2264, the hydraulic motor 2261 is mounted on an outer side wall of the guide rail 222, an output end of the hydraulic motor 2261 penetrates through a side wall of the guide rail 222 to be fixedly connected to the rotating shaft 2262, the gear 2263 is fixedly mounted on the rotating shaft 2262, the rack 2264 is mounted at the bottom of the sliding plate 224, and the rack 2264 is engaged with the gear 2263.

In this embodiment, the power member 25 is an oil cylinder. The output end of the hydraulic motor 2261 rotates to drive the rotating shaft 2262, and the rotating shaft 2262 rotates to drive the gear 2263, so that the sliding plate 224 moves forwards and backwards.

In this embodiment, the stationary die assembly 24 includes an upper die mounting plate 241, an upper die heating plate 242 and an upper die plate 243, the upper die mounting plate 241 is fixedly mounted at the bottom of the upper seat 23, the upper die heating plate 242 is mounted at the bottom of the upper die mounting plate 241, and the upper die plate 243 is mounted at the bottom of the upper die heating plate 242. The upper mold heating plate 242 is also used to heat the mold during mold clamping and vulcanization.

In this embodiment, the environmental protection cover 5 is a fully-enclosed shutter structure. The appearance of the device designed by the fully-covered stop door is more in line with the modern management requirements, the safety is better, and the production accidents in the production process can be avoided.

In this embodiment, a filter screen is installed in the air exhaust fan 6.

In this embodiment, the environmental protection cover 5 is provided with a plurality of air inlets. The air inlet hole is used for air convection in the environmental protection cover 5, so that air external circulation is formed in the environmental protection cover 5.

The concrete during operation: the method comprises the steps that a worker puts rubber materials on a lower template 225, an operating device sliding plate 224 drives the lower template 225 to enter a die assembly working area, a power part 25 pushes a movable die assembly 22 to ascend, die assembly of the die starts product vulcanization, after the vulcanization is finished, the power part 25 drives the movable die assembly 22 to descend and open the die, smoke generated by product vulcanization at the moment is emitted, an air exhaust fan 6 starts to work, waste gas is sucked in and filtered and discharged, the lower template 225 slides out along with the sliding plate 224, the worker takes out products, and a cycle is finished. It should be noted that the utility model discloses lower bolster 225 is the individual layer structure board, and slide 224 does not need the die sinking part to push up the mould after the cunning targets in place, nevertheless the utility model discloses a be provided with the die sinking part on the base 1, and the die sinking part does not do any improvement for prior art, therefore does not have here to be repeated.

Although the present invention has been described with reference to the preferred embodiments, it is not intended to limit the present invention. The technical solution of the present invention can be used by anyone skilled in the art to make many possible variations and modifications, or to modify equivalent embodiments, without departing from the scope of the technical solution of the present invention, using the technical content disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments by the technical entity of the present invention should fall within the protection scope of the technical solution of the present invention.

Claims

1. The utility model provides an environmental protection pair vulcanizer which characterized in that: including base (1), install in vulcanization host computer (2) of base (1) upper surface both sides, install in an electric cabinet (3) and hydraulic system (4) between two vulcanization host computers (2), two vulcanization host computer (2) all are through electric cabinet (3) and hydraulic system (4) control, install on base (1) and be used for with vulcanization host computer (2), electric cabinet (3) and hydraulic system (4) cladding environmental protection cover (5) wherein, install in environmental protection cover (5) and be used for with exhaust air extraction fan (6) of the waste gas discharge that vulcanization work produced.

2. The environmentally friendly twin vulcanizer of claim 1, wherein: the vulcanizing main machine (2) comprises an upright post (21) arranged on a base (1), a movable mold component (22) connected to the upright post (21) in a sliding manner, an upper seat (23) fixedly arranged at the top end of the upright post (21), a static mold component (24) fixedly arranged at the bottom of the upper seat (23), a power part (25) used for driving the movable mold component (22) to slide up and down and a mold opening part (26) used for opening a mold, wherein the power part (25) is fixedly arranged on the base (1), the output end of the power part (25) is connected with the movable mold component (22), and an air exhaust fan (6) is arranged on the upper seat (23).

3. The environmentally friendly twin vulcanizer of claim 2, wherein: movable mould subassembly (22) includes lower mould mounting panel (221), guide rail (222), lower mould hot plate (223), slide (224) and lower bolster (225), lower mould mounting panel (221) is connected to the output of power spare (25), lower mould hot plate (223) fixed mounting is on lower mould mounting panel (221), guide rail (222) are installed on lower mould mounting panel (221) in lower mould hot plate (223) outside, slide (224) are installed at lower mould hot plate (223) upper surface, lower bolster (225) fixed mounting is at slide (224) upper surface, slide (224) and guide rail (222) sliding connection, slide (224) bottom is installed and is used for driving slide (224) to slide driving piece (226) to the unloading district.

4. The environmentally friendly twin vulcanizer of claim 3, wherein: the driving part (226) comprises a hydraulic motor (2261), a rotating shaft (2262), a gear (2263) and a rack (2264), the hydraulic motor (2261) is installed on the outer side wall of the guide rail (222), the output end of the hydraulic motor (2261) penetrates through the side wall of the guide rail (222) to be fixedly connected with the rotating shaft (2262), the gear (2263) is fixedly installed on the rotating shaft (2262), the rack (2264) is installed at the bottom of the sliding plate (224), and the rack (2264) is meshed with the gear (2263).

5. The environmentally friendly twin vulcanizer of claim 3, wherein: the power part (25) is an oil cylinder.

6. The environmentally friendly twin vulcanizer of claim 2, wherein: quiet mould subassembly (24) include mould mounting panel (241), go up mould hot plate (242) and cope match-plate pattern (243), go up mould mounting panel (241) fixed mounting in upper bracket (23) bottom, it installs in last mould mounting panel (241) bottom to go up mould hot plate (242), install in last mould hot plate (242) bottom cope match-plate pattern (243).

7. The environmentally friendly twin vulcanizer of claim 6, wherein: the environmental protection cover (5) is of a full-covering shutter structure.

8. The environmentally friendly twin vulcanizer of claim 2, wherein: a filter screen is arranged in the air exhaust fan (6).

9. The environmentally friendly twin vulcanizer of claim 8, wherein: a plurality of air inlet holes are formed in the environment-friendly cover (5).