CN215142851U - A shake blows material device for optical film piece - Google Patents

A shake blows material device for optical film piece Download PDF

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Publication number
CN215142851U
CN215142851U CN202022918872.XU CN202022918872U CN215142851U CN 215142851 U CN215142851 U CN 215142851U CN 202022918872 U CN202022918872 U CN 202022918872U CN 215142851 U CN215142851 U CN 215142851U
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China
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assembly
frame
connecting rod
plug
conveyor belt
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Inventor
崔勇
王一飞
张涛
殷亮
谢骏
王卫芳
许戴铭
杨亚琴
王素秋
胡玮
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Suzhou Vocational Institute of Industrial Technology
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Suzhou Vocational Institute of Industrial Technology
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Abstract

The utility model relates to a shake blows material device for optical film piece, include: the device comprises a frame, a transmission assembly, a shaking assembly, an air injection assembly, a rolling brush, a high-voltage static eliminator and a power assembly, wherein the transmission assembly, the shaking assembly, the air injection assembly, the rolling brush, the high-voltage static eliminator and the power assembly are arranged on the frame; the transmission assembly is used for driving the driving shaft to drive the conveying belt to convey the optical diaphragm; the air injection assembly is used for removing waste materials and dust of products on the conveying belt; the jitter component is used for enabling the transmission component to jitter; the rolling brush is used for removing waste materials and dust of products on the conveying belt; the high-voltage static eliminator is used for eliminating static of products on the conveyor belt. The utility model discloses utilize the eccentric wheel of shake subassembly relative motion from top to bottom, the high-pressure gas of jet-propelled subassembly evenly blow spout, the round brush washs, high-pressure static eliminator electrostatic elimination's combined action down, realize the dynamic separation and the differentiation of waste material and finished product diaphragm and collect to eliminate static through high-pressure static eliminator, whole device safe and reliable removes dust, removes technical effect such as waste material efficient and economic benefits promote.

Description

A shake blows material device for optical film piece
Technical Field
The utility model belongs to optics diaphragm production facility field especially relates to a shake blows material device for optics diaphragm.
Background
Along with the wide application of touch screen electronic equipment such as smart mobile phone, panel computer, also increase daily to the demand of the optics diaphragm of display module assembly, and manufacturer can cut the optics diaphragm and get rid of the waste material that cuts in actual production to obtain required size optics diaphragm, manufacturer need be equipped with high efficiency, the high-cleanliness waste material equipment that gets rid of, in order to satisfy consumer market to the higher requirement of product output and quality. The waste material removing process is an important link in the whole die cutting process of the optical film and is responsible for separating the finished film product after cutting from waste materials.
In the prior art, the waste removing device mainly realizes the separation of waste and finished products by means of blowing of high-pressure gas; however, in the practical application process, the method has the technical problems of complex operability, poor stability, high risk coefficient and the like. Therefore, the utility model provides a shake blows material device for optical film piece based on above-mentioned problem.
SUMMERY OF THE UTILITY MODEL
The technical purpose of the utility model is to provide a shake blows material device for optical diaphragm to solve traditional beverage and seal the ring and be applied to the technical problem of beverage capper inefficiency.
In order to solve the above problem, the technical scheme of the utility model is that:
a jiggling blowing device for an optical film, comprising: the device comprises a frame, a transmission assembly, a shaking assembly, an air injection assembly, a rolling brush, a high-voltage static eliminator and a power assembly, wherein the transmission assembly, the shaking assembly, the air injection assembly, the rolling brush, the high-voltage static eliminator and the power assembly are arranged on the frame;
the transmission assembly includes: the power assembly is connected with the driving shaft and used for driving the driving shaft to drive the conveyor belt to transport the optical diaphragm;
the air injection assembly, the shaking assembly, the rolling brush and the high-voltage static eliminator are sequentially arranged along the moving direction of the conveyor belt; wherein,
the air injection assembly is arranged below the conveyor belt and comprises a rubber pipe and a plurality of air blowing nozzles, and the air blowing nozzles are arranged on the rubber pipe and used for removing waste materials and dust of products on the conveyor belt;
the shake subassembly is located a plurality of conveyer belts undersides, and the shake subassembly includes: the eccentric wheel is a cylinder, the upper surface and the lower surface of the eccentric wheel are provided with through holes, the curved surface of the eccentric wheel is provided with a first U-shaped groove, the bottom of the first U-shaped groove is provided with a threaded hole, the fixed rod penetrates through the through holes, and the fixed rod is in threaded connection with the eccentric wheels;
the rolling brush is arranged above the plurality of conveyor belts and is used for removing waste materials and dust of products on the conveyor belts;
the high-voltage static eliminator is arranged below the plurality of conveyor belts and is used for eliminating static of products on the conveyor belts.
Wherein the conveyor belt comprises a plurality of round belts;
the driving shaft is of a stepped shaft structure, a plurality of second U-shaped grooves are formed in the stepped structure of the driving shaft at equal intervals, and a plurality of circular belts are sequentially sleeved in the corresponding second U-shaped grooves;
a first connecting rod and a second connecting rod are arranged at two ends of the driving shaft, and the first connecting rod is longer than the second connecting rod;
the driven shaft is of a stepped shaft structure, a plurality of third U-shaped grooves are formed in the stepped structure of the driven shaft at equal intervals, and a plurality of circular belts are sequentially sleeved in the corresponding third U-shaped grooves;
and a third connecting rod and a fourth connecting rod are arranged at the two ends of the driven shaft, and the lengths of the second connecting rod, the third connecting rod and the fourth connecting rod are equal.
Further preferably, the transmission assembly further comprises a through plug, a first non-through plug, a second non-through plug and a third non-through plug which are in threaded connection with the frame;
the through plug is provided with a stepped through hole, the stepped through hole is rotatably connected with a first connecting rod through a bearing, and the first connecting rod penetrates through the through plug;
the first blind hole which is not communicated with the plug is provided with a first stepped blind hole, and the first stepped blind hole is rotatably connected with the second connecting rod through a bearing;
a second blind stepped hole is formed in the second blind non-through plug and is rotatably connected with the third connecting rod through a bearing;
and a third step blind hole is formed in the third non-through plug and is rotatably connected with the fourth connecting rod through a bearing.
Wherein, power component includes: the device comprises a motor, a trapezoidal tooth synchronous belt and a synchronous wheel; the motor provides power for the synchronizing wheel, and trapezoidal tooth synchronous belt is located on synchronizing wheel and the part that the head rod passed through the end cap is passed to the first connecting rod cover respectively, and power component is used for driving the driving shaft and rotates.
Specifically, the frame includes first frame and second frame, and the transmission assembly is located the public coplane of first frame and second frame, and first frame and second frame are the aluminium alloy and construct.
Further preferably, the frame further comprises a plurality of upper housings, the upper housings are rectangular acrylic flat plates, and the upper housings form side walls of the first frame.
Further preferably, the device further comprises a plurality of lower shells, and the plurality of lower shells comprise: the first rectangular stainless steel flat plate, the second rectangular stainless steel flat plate, the first oblique stainless steel folded plate and the second oblique stainless steel folded plate; the first oblique stainless steel folded plate and the second oblique stainless steel folded plate are respectively arranged below the driving shaft and the driven shaft to form two side walls of the second frame, and the first rectangular stainless steel flat plate and the second rectangular stainless steel flat plate are respectively arranged on the second frame in parallel along the transmission direction of the transmission assembly to form the other two side walls of the second frame.
The first step is preferably, still including locating toper recovery storehouse and recovery dish in the second frame, the feed inlet in toper recovery storehouse is located the transmission assembly below for collect waste material and the dust that drop from the transmission assembly, and the recovery dish is located toper recovery storehouse discharge gate below for store waste material and dust and in time clear up.
Further preferably, the electric power distribution box is further included and is used for providing power for the shaking assembly, the air injection assembly, the rolling brush, the high-voltage static eliminator and the power assembly.
The utility model discloses owing to adopt above technical scheme, make it compare with prior art and have following advantage and positive effect:
the utility model discloses utilize the eccentric wheel up-and-down relative motion of shake subassembly, the high-pressure gas of jet-propelled subassembly evenly blows and spouts, the round brush washs, under the combined action of high-pressure electrostatic eliminator electrostatic elimination, make optics diaphragm shake about the in-process that advances, high-pressure gas blows and spouts, the round brush washs, realize the dynamic separation and the differentiation of waste material and finished product diaphragm and collect to eliminate electrostatic through high-pressure electrostatic eliminator, whole device safe and reliable removes dust, remove technical effect such as waste material efficient and economic benefits promote.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention.
Fig. 1 is a schematic structural diagram of a shaking material blowing device for an optical film according to the present invention;
FIG. 2 is a schematic view of the structure of FIG. 1 from another perspective;
fig. 3 is a schematic structural view of an aluminum profile forming a frame according to the present invention;
fig. 4 is a schematic view of a rectangular subgrid force plate structure of the present invention;
fig. 5 is a schematic structural view of an oblique stainless steel folded plate of the present invention;
fig. 6 is a schematic structural view of a rectangular stainless steel flat plate according to the present invention;
FIG. 7 is a schematic structural view of a driving shaft of the present invention;
fig. 8 is a schematic structural view of a driven shaft according to the present invention;
fig. 9 is a schematic structural view of a round belt of the present invention;
fig. 10 is a schematic structural view of a through plug according to the present invention;
fig. 11 is a schematic structural view of a blind plug according to the present invention;
FIG. 12 is a schematic view of the structure of FIG. 11 from another perspective;
fig. 13 is a schematic structural view of the eccentric wheel of the present invention;
fig. 14 is a schematic structural view of a fixing rod according to the present invention;
fig. 15 is a schematic structural view of a diamond bearing according to the present invention;
fig. 16 is a schematic structural view of a trapezoidal tooth synchronous belt of the present invention;
fig. 17 is a schematic structural view of a synchronizing wheel according to the present invention;
fig. 18 is a schematic structural view of an air injection assembly according to the present invention;
fig. 19 is a schematic structural view of a rolling brush according to the present invention;
fig. 20 is a schematic structural view of a high voltage electrostatic eliminator according to the present invention;
fig. 21 is a schematic structural view of a conical recycling bin according to the present invention;
fig. 22 is a schematic structural view of a recovery tray according to the present invention;
fig. 23 is a schematic structural diagram of a distribution box of the present invention.
Description of the reference numerals:
1: a frame; 2: a housing; 21: an acrylic plate; 22: oblique stainless steel folded plates; 23: a rectangular stainless steel flat plate; 3: a transmission assembly; 31: a drive shaft; 32: a driven shaft; 33: a round belt; 34: the plug is communicated; 35: the plug is not communicated; 4: a dithering component; 41: an eccentric wheel; 42: fixing the rod; 43: a diamond bearing; 5: a power assembly; 51: a trapezoidal tooth synchronous belt; 52: a synchronizing wheel; 6: a gas injection assembly; 7, rolling and brushing; 8, a high-voltage static eliminator; 9 a conical recovery bin; 10: a recovery tray; 11: a distribution box.
Detailed Description
In order to more clearly illustrate embodiments of the present invention or technical solutions in the prior art, specific embodiments of the present invention will be described below with reference to the accompanying drawings. It is obvious that the drawings in the following description are only examples of the invention, and that for a person skilled in the art, other drawings and embodiments can be obtained from these drawings without inventive effort.
For the sake of simplicity, only the parts relevant to the present invention are schematically shown in the drawings, and they do not represent the actual structure as a product. In addition, in order to make the drawings concise and understandable, components having the same structure or function in some of the drawings are only schematically illustrated or only labeled. In this document, "one" means not only "only one" but also a case of "more than one".
The present invention provides a material blowing device for optical film shaking, which is described in detail with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more fully apparent from the following description and appended claims.
Example 1
Referring to fig. 1 and 2, the present embodiment discloses a shaking and blowing device for optical film, the whole frame 1 of which is made of aluminum section, and particularly referring to fig. 3, in the present embodiment, the shaking and blowing device plays a role in supporting and mounting. The integral frame 1 is divided into an upper part and a lower part according to the plane of the transmission component 3, wherein the upper part and the lower part are respectively a first frame and a second frame. Referring to fig. 4, in the present embodiment, the acrylic flat plate 21 having a corresponding size is mounted on four sides of the first frame to form a side wall, i.e., an upper housing, the acrylic flat plate 21 is fixed to the first frame by screws, and the operation of the entire apparatus can be observed through the acrylic flat plate 21, and the apparatus also can block internal waste or dust. Referring to fig. 5 and 6, in the present embodiment, the oblique stainless steel flaps 22 and the rectangular stainless steel flat plates 23 are installed on four sides of the second frame, wherein the oblique stainless steel flaps 22 are installed on the second frame located below the driving shaft 31 and the driven shaft 32, the two oblique stainless steel flaps 22 form two side walls of the second frame, and the other two side walls of the second frame are formed by two rectangular stainless steel flat plates 23, i.e., the lower housing is obtained. The side wall of the second frame is used for protecting a distribution box 11 arranged in the second frame, and particularly referring to fig. 23, the distribution box 11 is fixed on the base of the second frame, and the distribution box 11 is used for providing power for the shaking assembly 4, the air injection assembly 6, the rolling brush 7, the high-voltage static eliminator 8 and the power assembly 5. Wherein the upper housing and the lower housing together constitute the housing 2 of the present embodiment.
Referring to fig. 1, 7 to 12, the transfer assembly 3 of the present embodiment will now be described in detail: first, the transfer assembly 3 is provided on a common plane of the first frame and the second frame, and includes: the driving shaft 31, the driven shaft 32 and the conveyor belt, the power assembly 5 is connected with the driving shaft 31 and used for driving the driving shaft 31 to drive the conveyor belt to transport the optical diaphragm. Wherein, the conveyer belt is formed by many round belts 33, provides holding power and the power that gos forward for the product. The driving shaft 31 is of a stepped shaft structure, a plurality of second U-shaped grooves which are arranged in order and at equal intervals are formed in the surface of the shaft, a first connecting rod and a second connecting rod are arranged at the two ends of the driving shaft 31 respectively, and the length of the first connecting rod is longer than that of the second connecting rod. The driven shaft 32 is similar to the driving shaft 31, the surface of the driven shaft is also provided with a plurality of regularly arranged and equidistant third U-shaped grooves, the number and the width of the U-shaped grooves of the driving shaft 31 and the driven shaft 32 are consistent, so that circular belts 33 sleeved in the second U-shaped grooves of the driving shaft 31 and the third U-shaped grooves of the driven shaft 32 are parallel to each other, and the lengths of third connecting rods and fourth connecting rods arranged at the two ends of the driven shaft 32 are equal and are consistent with the length of the second connecting rods.
Preferably, the transmission assembly 3 further includes a through plug 34, a first non-through plug 35, a second non-through plug 35, and a third non-through plug 35, which are in threaded connection with the first frame; a stepped through hole is formed in the middle of the through plug 34 and is rotatably connected with a first connecting rod through a bearing, and the first connecting rod penetrates through the through plug 34; the first blind hole which is not communicated with the plug 35 is provided with a first stepped blind hole, and the first stepped blind hole is rotatably connected with the second connecting rod through a bearing; a second blind stepped hole is formed in the second blind non-through plug 35, and the second blind stepped hole is rotatably connected with the third connecting rod through a bearing; and a third step blind hole is formed in the third non-through plug 35, and the third step blind hole is rotatably connected with the fourth connecting rod through a bearing.
Referring to fig. 13 to 15, the dither assembly 4 of the present embodiment will now be described: the jitter assembly 4 is arranged below the conveyor belt, and the jitter assembly 4 comprises: a plurality of eccentric wheels 41 and a fixing rod 42. The eccentric wheel 41 is a cylinder, the upper end surface and the lower end surface of the eccentric wheel are provided with through holes, the fixing rod 42 penetrates through the through holes, the curved surface of the eccentric wheel 41 is provided with a first U-shaped groove, the bottom of the first U-shaped groove is provided with a threaded hole, the fixing rod 42 is in threaded connection with the eccentric wheel 41 through the threaded hole, and the fixing rod 42 provides support and rotation for the eccentric wheel 41. The eccentric rotation of the eccentric wheel 41 makes the circular belt 33 in the transmission assembly 3 move up and down relatively, so that the waste material on the product can be shaken off. In addition, there is a diamond bearing 43 mounted on the first frame, which serves to fix the fixing rod 42 and cooperate with the fixing rod 42 to rotate.
Referring to fig. 16 and 17, the power module 5 of the present embodiment will now be explained: the power assembly 5 includes: a motor, a trapezoidal tooth synchronous belt 51 and a synchronous wheel 52; the rotating shaft of the motor is connected with the synchronizing wheel 52 to provide power for the synchronizing wheel, the trapezoidal tooth synchronous belt 51 is respectively sleeved on the synchronizing wheel 52 and the rod penetrating through the plug by the first connecting rod, the synchronizing wheel 52 rotates when the motor works, the synchronizing wheel 52 rotates to drive the trapezoidal tooth synchronous belt 51 to rotate, and the trapezoidal tooth synchronous belt 51 moves the driving rod to rotate, so that the power assembly 5 is used for providing power for the rotation of the driving shaft 31. Wherein, the power component 5 is arranged below the transmission component 3 and fixed on the second frame.
Referring to fig. 18, the air injection unit 6 of the present embodiment is disposed below the conveyor belt and fixed to the second frame. The air injection assembly 6 comprises a rubber pipe and a plurality of air blowing nozzles, and the air blowing nozzles are arranged on the rubber pipe and used for removing waste materials and dust of products on the conveying belt. Wherein, the blowing nozzle is adjustable for all directions, and the rubber tube is connected high-pressure gas source, provides high-pressure gas for the blowing nozzle.
Referring to fig. 19, the rolling brush 7 of this embodiment is disposed above the conveyor belt and fixed to the first frame. The rolling brush 7 is in direct contact with the product, and the turning brush of the rolling brush plays a role in removing waste and dust on the surface of the product.
Referring to fig. 20, the high voltage static eliminator 8 of this embodiment is disposed below the conveyor belt and does not directly contact the products for eliminating static electricity from the products on the conveyor belt.
Referring to fig. 21 and 22, preferably, the present embodiment further comprises a conical recycling bin 9 and a recycling tray 10 disposed in the second frame, wherein the dust and waste material inlet of the conical recycling bin 9 is disposed below the conveying assembly 3 for collecting the waste material and dust falling from the conveying assembly 3, and the conical recycling bin 9 is fixed to the first frame by a screw connection. In addition, the recovery tray 10 is a rectangular tray shape, as shown in detail in fig. 22, which is placed under the conical recovery bin 9 and has a handle mounted at its short side to facilitate the removal of the recovery tray 10 when the recovery tray 10 is full of waste material for storing the waste material and dust and for cleaning it in time.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments. Even if various changes are made to the present invention, the changes are still within the scope of the present invention if they fall within the scope of the claims and their equivalents.

Claims (9)

1. A vibrating blowing device for optical films, comprising: the device comprises a frame, and a transmission assembly, a shaking assembly, an air injection assembly, a rolling brush, a high-voltage static eliminator and a power assembly which are arranged on the frame;
the transmission assembly includes: the power assembly is connected with the driving shaft and used for driving the driving shaft to drive the conveyor belt to transport the optical diaphragm;
the air injection assembly, the shaking assembly, the rolling brush and the high-voltage static eliminator are sequentially arranged along the moving direction of the conveyor belt; wherein,
the air injection assembly is arranged below the conveyor belt and comprises a rubber pipe and a plurality of air injection nozzles, and the air injection nozzles are arranged on the rubber pipe and used for removing waste materials and dust of products on the conveyor belt;
the jitter assembly is disposed below the conveyor belt, the jitter assembly comprising: the eccentric wheels are cylinders, through holes are formed in the upper and lower surfaces of the eccentric wheels, first U-shaped grooves are formed in the curved surfaces of the eccentric wheels, threaded holes are formed in the bottoms of the first U-shaped grooves, the fixing rods penetrate through the through holes, and the fixing rods are in threaded connection with the eccentric wheels;
the rolling brush is arranged above the conveyor belt and used for removing waste materials and dust of products on the conveyor belt;
the high-voltage static eliminator is arranged below the conveyor belt and used for eliminating static of products on the conveyor belt.
2. A jiggling blowing device for optical films according to claim 1,
the conveying belt comprises a plurality of round belts;
the driving shaft is of a stepped shaft structure, a plurality of second U-shaped grooves are formed in the stepped structure of the driving shaft at equal intervals, and a plurality of circular belts are sequentially sleeved in the corresponding second U-shaped grooves;
a first connecting rod and a second connecting rod are arranged at two ends of the driving shaft, and the first connecting rod is longer than the second connecting rod;
the driven shaft is of a stepped shaft structure, a plurality of third U-shaped grooves are formed in the stepped structure of the driven shaft at equal intervals, and a plurality of circular belts are sequentially sleeved in the corresponding third U-shaped grooves;
and a third connecting rod and a fourth connecting rod are arranged at two ends of the driven shaft, and the lengths of the second connecting rod, the third connecting rod and the fourth connecting rod are equal.
3. The jiggling blowing device for optical films according to claim 2, wherein the transmission assembly further comprises a through plug, a first non-through plug, a second non-through plug and a third non-through plug which are in threaded connection with the frame;
the through plug is provided with a stepped through hole, the stepped through hole is rotatably connected with the first connecting rod through a bearing, and the first connecting rod penetrates through the through plug;
the first blind hole which is not communicated with the plug is provided with a first stepped blind hole, and the first stepped blind hole is rotatably connected with the second connecting rod through a bearing;
a second blind stepped hole is formed in the second blind non-through plug and is rotatably connected with the third connecting rod through a bearing;
and a third step blind hole is formed in the third non-through plug, and the third step blind hole is rotatably connected with the fourth connecting rod through a bearing.
4. A jiggling blowing device for optical films according to claim 3, wherein the power assembly comprises: the device comprises a motor, a trapezoidal tooth synchronous belt and a synchronous wheel; the motor provides power for the synchronizing wheel, the trapezoidal tooth synchronous belts are respectively sleeved on the synchronizing wheel and the part of the first connecting rod penetrating through the through plug, and the power assembly is used for driving the driving shaft to rotate.
5. A jiggling blowing device for optical films according to claim 1, wherein the frame comprises a first frame and a second frame, the transmission assembly is located on a common plane of the first frame and the second frame, and the first frame and the second frame are both constructed by aluminum profiles.
6. A jiggling blowing device for optical films according to claim 5, further comprising a plurality of upper housings, wherein the plurality of upper housings are rectangular acrylic flat plates, and the plurality of upper housings constitute the side walls of the first frame.
7. A jiggling blowing device for optical films according to claim 5, further comprising a plurality of lower housings, wherein the plurality of lower housings comprise: the first rectangular stainless steel flat plate, the second rectangular stainless steel flat plate, the first oblique stainless steel folded plate and the second oblique stainless steel folded plate; the first oblique stainless steel folded plate and the second oblique stainless steel folded plate are respectively arranged below the driving shaft and the driven shaft to form two side walls of the second frame, and the first rectangular stainless steel flat plate and the second rectangular stainless steel flat plate are respectively arranged on the second frame in parallel along the transmission direction of the transmission assembly to form the other two side walls of the second frame.
8. A vibrating material blowing device for optical diaphragms according to any one of claims 5 to 7, further comprising a conical recovery bin and a recovery disc which are arranged in the second frame, wherein a feed inlet of the conical recovery bin is arranged below the conveying assembly and used for collecting waste materials and dust falling from the conveying assembly, and the recovery disc is arranged below a discharge outlet of the conical recovery bin and used for storing the waste materials and the dust and cleaning the waste materials and the dust in time.
9. A jiggling blowing device for optical films according to claim 1, further comprising an electrical distribution box for providing power to the transmission assembly, the jiggling assembly, the air jet assembly, the roller brush, the high voltage static eliminator and the power assembly.
CN202022918872.XU 2020-12-08 2020-12-08 A shake blows material device for optical film piece Active CN215142851U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022918872.XU CN215142851U (en) 2020-12-08 2020-12-08 A shake blows material device for optical film piece

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022918872.XU CN215142851U (en) 2020-12-08 2020-12-08 A shake blows material device for optical film piece

Publications (1)

Publication Number Publication Date
CN215142851U true CN215142851U (en) 2021-12-14

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