CN215141514U - Mixed oil pre-dipping module applied to tire body and oiling system - Google Patents

Abstract

The utility model discloses a be applied to miscella preimpregnation module and fat liquoring system of matrix, miscella preimpregnation module includes the casing, be equipped with the miscella pond in the casing, first driving piece, the guide roll, level sensor, the second driving piece, fat liquoring roller and heating squeeze roll, first driving piece is connected with the guide roll, first driving piece drive guide roll carries out elevating movement, level sensor is connected with first driving piece electricity, the heating squeeze roll is located the top of fat liquoring roller, the second driving piece is connected with the heating squeeze roll, second driving piece drive heating squeeze roll carries out elevating movement. The utility model discloses the beneficial effect who gains: the heating squeeze roll and the oiling roll are used for squeezing the tire body firstly, so that the tire body can be favorably absorbed by the mixed oil, the liquid level sensor can feed the liquid level condition back to the first driving piece, the first driving piece drives the guide roll to move up and down, the preimpregnated height position of the tire body is adjusted, the tire body can be ensured to fully absorb the mixed oil, and the product quality is improved.

Description

Mixed oil pre-dipping module applied to tire body and oiling system

Technical Field

The utility model relates to a matrix fat liquoring technology's technical field, concretely relates to be applied to miscella preimpregnation module and fat liquoring system of matrix.

Background

In the process of producing products with tires, a tire body 2 must be formed by twice oiling, the first oiling mainly acts to pre-soak the surface of the tire body 2, so that the tire body can fully absorb oil, referring to fig. 1-2, the prior oiling system comprises a mixed oil pre-soaking module 1, the mixed oil pre-soaking module 1 comprises a shell 11, a mixed oil pool 12, a fixed-thickness roller 13, an oiling roller 14 and a guide roller 15 are arranged in the shell 11, firstly, the fixed-thickness roller 13 performs the fixed-thickness treatment on the tire body 2, then, the oiling roller 14 coats mixed oil on the surface of the tire body 2, and finally, under the action of the guide roller 15, the tire body 2 is pre-soaked in the mixed oil pool 12 to absorb the mixed oil, but as the mixed oil in the mixed oil pool 12 is consumed, the liquid level of the mixed oil pool 12 drops, because the guide roller 15 is fixedly arranged, namely, the height position of the pre-soaking cannot be adjusted by the tire body 2, the tire body 2 cannot be completely soaked in the mixed oil pool 12, resulting in insufficient absorption of the mixed oil by the carcass 2 and a reduction in product quality.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, one of the objects of the utility model is to provide a be applied to miscella preliminary dip module of matrix, it includes casing, miscella pond, first driving piece, guide roll, level sensor, second driving piece, fat liquoring roller and heating squeeze roll, this be applied to miscella preliminary dip module of matrix have can drive the presoaked high position of matrix, guarantee matrix fully absorb miscella, improve product quality's advantage.

In order to realize the purpose of the utility model, the utility model adopts the following technical scheme:

the utility model provides a be applied to miscella preliminary dip module of matrix, includes the casing, be equipped with miscella pond, first driving piece, guide roll, level sensor, second driving piece, fat liquoring roller and heating squeeze roll in the casing, first driving piece with the guide roll is connected, just first driving piece drive the guide roll carries out elevating movement, level sensor with first driving piece electricity is connected, the heating squeeze roll is located the top of fat liquoring roller, the second driving piece with the heating squeeze roll is connected, just the second driving piece drive the heating squeeze roll carries out elevating movement.

Preferably, the first driving member includes a first motor and a driving rod, the first motor is electrically connected to the liquid level sensor, a gear is sleeved outside an output shaft of the first motor, the driving rod is slidably connected to the housing, a rack is disposed on the driving rod, the gear is engaged with the rack, a bottom end of the driving rod is connected to the guide roller, through such arrangement, when the liquid level sensor detects that the liquid level of the mixed oil pool drops, the liquid level sensor transmits an electric signal to the first motor, the output shaft of the first motor rotates to drive the gear to rotate, the rack is driven to drop along the vertical direction through the cooperation of the gear and the rack, the guide roller is finally driven to drop along the vertical direction, the height position pre-soaked with the tire body is dropped, and the tire body is ensured to be completely soaked in the mixed oil pool, the tyre body can fully absorb the mixed oil, and the quality of the product is improved.

Preferably, the first driving member includes a first motor ball screw and a screw nut, the ball screw is rotatably connected to the housing, the first motor is electrically connected to the liquid level sensor, an output shaft of the first motor is connected to one end of the ball screw, the screw nut is sleeved outside the ball screw, the screw nut is connected to the guide roller, when the liquid level sensor detects that the liquid level of the mixed oil pool drops, an electrical signal is transmitted to the first motor, the output shaft of the first motor drives the ball screw to rotate, the screw nut is driven to drop along a vertical direction by matching of the ball screw and the screw nut, the guide roller is driven to drop along the vertical direction, the height position of the pre-dipped carcass is lowered, and the carcass is ensured to be completely soaked in the mixed oil pool, the tyre body can fully absorb the mixed oil, and the quality of the product is improved.

Preferably, the first driving member comprises a first electric cylinder, the first electric cylinder is electrically connected with the liquid level sensor, a piston rod of the first electric cylinder is connected with the guide roller, and through the arrangement, when the liquid level sensor detects that the liquid level of the mixed oil pool descends, an electric signal is transmitted to the first electric cylinder, the piston rod of the first electric cylinder drives the guide roller to descend along the vertical direction, the height position of the tire body pre-soaked is lowered, the tire body is ensured to be completely soaked in the mixed oil pool, so that the tire body fully absorbs the mixed oil, and the quality of a product is improved.

Preferably, the axis of the heating squeeze roller and the axis of the oiling roller are located on the same vertical plane, and through the arrangement, the heating squeeze roller and the oiling roller can better squeeze asphalt oil of a tire body, so that the tire body can more fully absorb mixed oil.

Preferably, the second driving member comprises a second electric cylinder, a piston rod of the second electric cylinder is connected with the heating squeezing roller, and through the arrangement, the piston rod of the second electric cylinder drives the heating squeezing roller to move up and down in a telescopic mode, so that the squeezing degree of the heating squeezing roller and the oiling roller to the tire body is adjusted.

Preferably, the heating squeeze roll comprises a moving shaft and a heating roller wheel, the moving shaft is connected with a piston rod of the second electric cylinder, the heating roller wheel is sleeved outside the moving shaft, a fluid channel is arranged in the heating roller wheel, an outlet and an inlet are formed in the end face of the heating roller wheel, the outlet of the fluid channel is connected with a heat conduction oil return pipe, the outlet of the fluid channel is connected with the heat conduction oil return pipe, and through the arrangement, the heat conduction oil flows in from the inlet of the fluid channel and flows out from the outlet of the fluid channel, and the heating roller wheel is heated through heat transfer, so that the heating squeeze roll and the oil coating roll can better and more easily extrude asphalt oil on a tire body, and the tire body can more fully absorb mixed oil.

Preferably, the heating squeeze roller comprises a moving shaft and an electric heating rod, the moving shaft is connected with a piston rod of the second electric cylinder, the electric heating rod is sleeved outside the moving shaft, and the electric heating rod is electrified to generate heat, so that the heating squeeze roller and the oiling roller can extrude asphalt oil on a tire body better and more easily, and the tire body can absorb mixed oil more fully.

Preferably, a scraper is further arranged in the casing, the scraper abuts against the outside of the heating squeeze roller, and by means of the arrangement, after the asphalt oil on the tire body is squeezed by the heating squeeze roller, a part of the asphalt oil is adhered to the heating squeeze roller, and the asphalt adhered to the heating squeeze roller can be scraped by the scraper.

A second object of the present invention is to provide an oiling system, which comprises the above-mentioned mixed oil pre-immersion module.

Compared with the prior art, the utility model discloses profitable technological effect has been obtained:

1. when the liquid level sensor detects that the liquid level of the mixed oil pool descends, an electric signal is fed back to the first driving piece, the first driving piece drives the guide roller to descend along the vertical direction, the preimpregnated height position of the tire body is adjusted, and the tire body is completely soaked in the mixed oil pool, so that the tire body fully absorbs the mixed oil, and the quality of a product is improved.

2. Before the matrix got into the oil mixing pond, the heating squeeze roll with excessive asphalt oil in the matrix was extruded out to the fat liquoring roller for the matrix gets into and can better absorption oil mixing behind the oil mixing pond, further improves the quality of product, and the drive of second driving piece the heating squeeze roll carries out elevating movement, thereby is adjustable the heating squeeze roll with the extrusion degree of fat liquoring roller to the matrix.

Drawings

FIG. 1 is a schematic diagram of a background art oiling system;

FIG. 2 is a partial enlarged view of a portion A in FIG. 1;

FIG. 3 is a schematic view of an oiling system according to an embodiment of the present invention;

fig. 4 is a partially enlarged schematic view of a portion B in fig. 3 according to an embodiment of the present invention.

Wherein, the technical characteristics that each reference numeral refers to are as follows:

1. a mixed oil pre-dip module; 2. a carcass; 10. a liquid level sensor; 11. a housing; 12. a mixed oil pool; 13. a thickness-fixing roller; 14. an oiling roller; 15. a guide roller; 16. a first driving member; 17. a second driving member; 18. heating the squeeze roll; 19. a scraper; 161. a first motor; 162. a drive rod; 171. a second electric cylinder; 172. and (7) mounting the plate.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments, but the scope of the present invention is not limited to the following specific embodiments.

Referring to fig. 3-4, the embodiment discloses a mixed oil pre-dipping module 1 applied to a tire casing, which includes a housing 11, the housing 11 is rectangular and hollow inside, a mixed oil pool 12, a first driving member 16, a guide roller 15, a liquid level sensor 10, a second driving member 17, an oiling roller 14 and a heating squeeze roller 18 are arranged in the housing 11, the first driving member 16 is connected with the guide roller 15, and the first driving member 16 drives the guide roller 15 to perform an elevating motion, the liquid level sensor 10 is disposed in the mixed oil tank 12, and the liquid level sensor 10 is electrically connected with a first driving member 16, a heating and squeezing roller 18 is positioned above the oiling roller 14, a second driving member 17 is connected with the heating and squeezing roller 18, and the second driving piece 17 drives the heating extrusion roller 18 to carry out lifting movement, the tire body 2 sequentially passes through the heating extrusion roller 18, the oiling roller 14, the mixed oil pool 12 and the guide roller 15, and the mixed oil in the mixed oil pool 12 comprises asphalt oil and other oil materials.

When the liquid level sensor 10 detects that the liquid level of the mixed oil pool 12 descends, an electric signal is fed back to the first driving piece 16, the first driving piece 16 drives the guide roller 15 to descend along the vertical direction, the preimpregnated height position of the tire body 2 is adjusted, the tire body 2 is completely soaked in the mixed oil pool 12, the tire body 2 fully absorbs the mixed oil, and the quality of a product is improved;

before matrix 2 got into the mixing oil pond 12, heating squeeze roll 18 extruded unnecessary asphalt oil in matrix 2 with oiling roller 14 for matrix 2 gets into the better absorption mixing oil of ability behind the mixing oil pond 12, further improves the quality of product, and second driving piece 17 drive heating squeeze roll 18 carries out elevating movement, thereby adjustable heating squeeze roll 18 and the extrusion degree of oiling roller 14 to matrix 2.

Further, the two ends of the guide roller 15 along the axial direction are both connected with a first driving member 16, in this embodiment, the first driving member 16 includes a first motor 161 and a driving rod 162, the first motor 161 is disposed in the housing 11, the first motor 161 is electrically connected with the liquid level sensor 10, the axial line of the output shaft of the first motor 161 is horizontally disposed, and a gear is sleeved outside the output shaft of the first motor 161, the driving rod 162 is slidably connected with the housing 11 along the vertical direction, specifically, a slider is disposed on the driving rod 162, a guide rail extending along the vertical direction is disposed in the housing 11, the slider is sleeved outside the guide rail, a rack is disposed on the driving rod 162, the gear is engaged with the rack, the bottom end of the driving rod 162 is connected with the guide roller 15, the guide roller 15 includes a guide shaft, the two ends of the guide shaft are respectively fixedly connected with the bottom ends of the corresponding driving rods 162, when the liquid level sensor 10 detects that the liquid level of the mixed oil pool 12 drops, liquid level sensor 10 transmits the signal of telecommunication to first motor 161, and the output shaft of first motor 161 rotates drive gear and rotates, through the cooperation of gear and rack, drives the rack and descends along vertical direction, finally drives guide roll 15 and descends along vertical direction, descends the high position that presoaked matrix 2, guarantees that matrix 2 soaks completely in mixed oil pond 12 for matrix 2 fully absorbs the mixed oil, improves the quality of product.

In one embodiment, the first driving member 16 includes a first motor 161, a ball screw and a screw nut, the axis of the ball screw is parallel to the vertical direction, and the ball screw is rotatably connected to the housing 11, specifically, a bearing with a seat is provided in the housing 11, two ends of the ball screw are respectively inserted into the bearing with a seat, the first motor 161 is electrically connected to the liquid level sensor 10, an output shaft of the first motor 161 is coaxially and fixedly connected to one end of the ball screw through a coupling, the screw nut is sleeved outside the ball screw, the screw nut is connected to the guide roller 15, the guide roller 15 includes a guide shaft, two ends of the guide shaft are respectively fixedly connected to the corresponding screw nut, when the liquid level sensor 10 detects that the liquid level of the mixed oil pool 12 drops, an electrical signal is transmitted to the first motor 161, the output shaft of the first motor 161 drives the ball screw to rotate, and the ball screw nut is matched with the ball screw nut through the ball screw, the screw rod nut is driven to descend along the vertical direction, the guide roller 15 is driven to descend along the vertical direction, the height position of the tire body 2 in a preimpregnated state is lowered, the tire body 2 is guaranteed to be completely soaked in the mixed oil pool 12, the tire body 2 is enabled to fully absorb the mixed oil, and the product quality is improved.

In an embodiment, the first driving member 16 includes a first electric cylinder, the first electric cylinder is electrically connected to the liquid level sensor 10, a piston rod of the first electric cylinder is connected to the guide roller 15, the guide roller 15 includes a guide shaft, two ends of the guide shaft are respectively fixedly connected to a piston rod of the corresponding first electric cylinder, when the liquid level sensor 10 detects that the liquid level of the mixed oil pool 12 drops, the electric signal is transmitted to the first electric cylinder, the piston rod of the first electric cylinder drives the guide roller 15 to drop along the vertical direction, the height position of the tire casing 2 pre-soaked is lowered, it is ensured that the tire casing 2 is completely soaked in the mixed oil pool 12, so that the tire casing 2 fully absorbs the mixed oil, and the quality of the product is improved.

In this embodiment, the axis of the heating squeeze roller 18 and the axis of the oiling roller 14 are located on the same vertical plane, and the heating squeeze roller 18 and the oiling roller can better squeeze the asphalt oil of the tire casing 2, so that the tire casing 2 can more fully absorb the mixed oil.

In this embodiment, both ends of heating squeeze roll 18 along the axis direction all are connected with second driving piece 17, second driving piece 17 includes the electronic jar 171 of second, be equipped with mounting panel 172 in the casing 11, the electronic jar 171 of second sets up the below at mounting panel 172, and the piston rod of the electronic jar 171 of second is vertical downwards, the piston rod of the electronic jar 171 of second is connected with heating squeeze roll 18, concretely, heating squeeze roll 18 is including removing the axle, remove the axle both ends respectively with the piston rod fixed connection of the electronic jar 171 of second that corresponds, the flexible drive of piston rod of the electronic jar 171 of second heats squeeze roll 18 and carries out elevating movement, thereby adjustment heating squeeze roll 18 and the extrusion degree of oiling roller 14 to matrix 2.

In this embodiment, the heating squeeze roller 18 includes a moving shaft and a heating roller, the moving shaft is connected to the piston rod of the corresponding second electric cylinder 171, the heating roller is sleeved outside the moving shaft, a fluid channel is arranged in the heating roller, the fluid channel forms an outlet and an inlet on the end surface of the heating roller, the outlet of the fluid channel is connected to the heat conduction oil outlet pipe, the outlet of the fluid channel is connected to the heat conduction oil return pipe, the heat conduction oil flows in from the inlet of the fluid channel, and flows out from the outlet of the fluid channel, because the fluidity of the asphalt oil is proportional to the temperature, the heating roller is heated by heat transfer, the asphalt oil on the tire body 2 is heated by the heating roller, the fluidity of the asphalt oil on the tire body 2 is high, the heating squeeze roller 18 and the oil applying roller 14 can better and more easily extrude the asphalt oil on the tire body 2, so that the tire body 2 can more sufficiently absorb the mixed oil.

In an embodiment, the heating squeeze roller 18 includes a moving shaft and an electric heating rod, the moving shaft is connected to the piston rod of the corresponding second electric cylinder 171, the electric heating rod is sleeved outside the moving shaft, and the electric heating rod is powered on to generate heat, so that the heating squeeze roller 18 and the oiling roller 14 can better and more easily extrude the asphalt oil on the tire casing 2, and the tire casing 2 can more sufficiently absorb the mixed oil.

The casing 11 is also provided with a scraper 19, the scraper 19 is abutted outside the heating squeeze roller 18, and due to certain viscosity of the asphalt oil, after the heating squeeze roller 18 squeezes the asphalt oil on the tire body 2, part of the asphalt oil adheres to the heating squeeze roller 18, and the asphalt adhered to the heating squeeze roller 18 can be scraped by the scraper 19.

Referring to fig. 3, the embodiment further discloses an oiling system, which includes the above-mentioned mixed oil pre-soaking module 1.

Variations and modifications to the above-described embodiments may occur to those skilled in the art, in light of the above teachings and teachings. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should fall within the protection scope of the claims of the present invention. In addition, although specific terms are used in the specification, the terms are used for convenience of description and do not limit the utility model in any way.

Claims (10)

1. The utility model provides a be applied to mixed oil preimpregnation module of matrix, its characterized in that, includes casing (11), be equipped with in casing (11) and mix oil bath (12), first driving piece (16), guide roll (15), level sensor (10), second driving piece (17), oiling roller (14) and heating squeeze roll (18), first driving piece (16) with guide roll (15) are connected, just first driving piece (16) drive guide roll (15) carry out elevating movement, level sensor (10) with first driving piece (16) electricity is connected, heating squeeze roll (18) are located the top of oiling roller (14), second driving piece (17) with heating squeeze roll (18) are connected, just second driving piece (17) drive heating squeeze roll (18) carry out elevating movement.

2. The mixed oil pre-immersion module according to claim 1, wherein the first driving member (16) comprises a first motor (161) and a driving rod (162), the first motor (161) is electrically connected with the liquid level sensor (10), a gear is sleeved outside an output shaft of the first motor (161), the driving rod (162) is slidably connected with the housing (11), a rack is arranged on the driving rod (162), the gear is meshed with the rack, and a bottom end of the driving rod (162) is connected with the guide roller (15).

3. The mixed oil pre-immersion module as claimed in claim 1, wherein the first driving member (16) comprises a first motor (161) and a ball screw and a screw nut, the ball screw is rotatably connected with the housing (11), the first motor (161) is electrically connected with the liquid level sensor (10), an output shaft of the first motor (161) is connected with one end of the ball screw, the screw nut is sleeved outside the ball screw, and the screw nut is connected with the guide roller (15).

4. The hybrid oil pre-dip module according to claim 1, characterized in that the first drive (16) comprises a first electric cylinder, which is electrically connected with the level sensor (10) and the piston rod of which is connected with the guiding roll (15).

5. The hybrid oil prepreg module according to claim 1, wherein the axis of the heated squeeze roller (18) and the axis of the oiling roller (14) are located on the same vertical plane.

6. The hybrid oil pre-dip module according to any one of claims 1 to 5, wherein the second drive (17) comprises a second electric cylinder (171), a piston rod of the second electric cylinder (171) being connected to the heated squeeze roll (18).

7. The mixed oil pre-dipping module according to claim 6, wherein the heating squeeze roll (18) comprises a moving shaft and a heating roller, the moving shaft is connected with a piston rod of the second electric cylinder (171), the heating roller is sleeved outside the moving shaft, a fluid channel is arranged in the heating roller, the fluid channel forms an outlet and an inlet on an end surface of the heating roller, the outlet of the fluid channel is connected with a heat-conducting oil outlet pipe, and the outlet of the fluid channel is connected with a heat-conducting oil return pipe.

8. The hybrid oil pre-dip module according to claim 6, wherein the heating squeeze roll (18) comprises a moving shaft and an electric heating rod, the moving shaft is connected with a piston rod of the second electric cylinder (171), and the electric heating rod is sleeved outside the moving shaft.

9. The mixed oil prepreg module according to any one of claims 1 to 5, characterized in that a scraper (19) is further provided inside the housing (11), the scraper (19) abutting against the outside of the heated squeeze roll (18).

10. An oiling system, characterized in that it comprises a hybrid oil pre-dip module (1) according to any of claims 1 to 9.

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