CN215115740U - Full-flow oil dynamic abrasive particle online monitoring device - Google Patents

Full-flow oil dynamic abrasive particle online monitoring device Download PDF

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Publication number
CN215115740U
CN215115740U CN202023031199.4U CN202023031199U CN215115740U CN 215115740 U CN215115740 U CN 215115740U CN 202023031199 U CN202023031199 U CN 202023031199U CN 215115740 U CN215115740 U CN 215115740U
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oil
full
observation
lens
abrasive particle
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左洪福
刘岩
刘珍珍
姜衡
费航
丁士
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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Abstract

The utility model discloses a full flow fluid developments grit on-line monitoring device, including the frame, be equipped with the camera lens adjustment mechanism who adjusts high-speed camera position of visible light and precision in the frame, the corresponding shooting position of high-speed camera of visible light is equipped with fluid observation mechanism, and the observation adjustment mechanism who is used for fixing, supports and adjusts fluid observation mechanism is connected to fluid observation mechanism below. The utility model discloses improved fluid observation mechanism, carried out real-time collection to the dynamic abrasive particle image under the high-speed camera of high-speed velocity of flow through the high-speed camera of visible light to through the monitoring direction and the precision of adjusting high-speed camera, realize carrying out the online monitoring of the real-time high accuracy of full flow to large-scale complicated mechanical equipment's lubricating system, solved the not good problem of real-time effect of the "grit chaining" phenomenon and the bypass on-line monitoring of off-line monitoring.

Description

Full-flow oil dynamic abrasive particle online monitoring device
Technical Field
The invention relates to the field of oil monitoring and fault diagnosis of a lubricating system, in particular to a full-flow oil dynamic abrasive particle online monitoring device.
Background
The lubricating system is an important component of large-scale complex rotating mechanical systems such as aircraft engines, gas turbines and the like, abrasion particles generated in the operation process of the mechanical systems can be left in oil liquid of the lubricating system, and the oil liquid abrasion particles in the mechanical lubricating system are monitored in industry to judge the operation state of the mechanical systems and give an early warning before the mechanical systems break down.
At present, the most common method for monitoring oil abrasive particles in China is an off-line measurement method such as a spectrum technology and a ferrographic technology, and the method has the defects of complex equipment, high manufacturing cost, failure early warning delay caused by the fact that the operation state of a system cannot be monitored in real time and the like. A micro-flow channel monitoring method is generally adopted in a domestic optical image-based monitoring method, but the method can only be applied to off-line monitoring or branch sampling monitoring of micro flow, so that the problems of abrasive particle chaining and poor real-time effect of bypass on-line monitoring exist in the method. If the method is applied to on-line full-flow monitoring, the results of low monitoring sensitivity and delayed fault detection can be caused. For the full-flow online monitoring method, technicians perform full-flow online monitoring through a raspberry pi (microcomputer), but the full-flow online monitoring method is limited by the low raspberry pi frame frequency, and when the oil flow rate is high in the full-flow state in industrial application, the raspberry pi optical monitoring system cannot meet the acquisition requirement.
With the rapid development of the image recognition technology, the visible light high-speed camera is increasingly widely applied, and it is very important to provide a complete visible light high-speed camera-based full-flow oil dynamic abrasive particle online monitoring system suitable for the actual industrial environment in consideration of the fact that the visible light high-speed camera is used in an oil online monitoring system to acquire dynamic abrasive particle images of large-scale complex mechanical equipment at a high flow rate in real time, and further perform full-flow real-time online monitoring and fault early warning on the lubricating system of the large-scale complex mechanical equipment.
China special for 2018.10.19 with publication number CN 108680579A discloses a device and a method for monitoring the pollution of hydraulic oil of a crane on line based on machine vision, wherein the pollution degree of the hydraulic oil can be quickly and accurately measured when a hydraulic cylinder of the crane stops working by shooting the position of a filter membrane by an image acquisition unit. The invention uses the camera to collect images, but aims at the position of the filter membrane, solves the problem that the static collection of the hydraulic oil is limited, the detection is delayed, and the real-time performance is poor.
Chinese patent document No. CN 103541951B discloses a "hydraulic oil contamination monitoring system" in 2015.09.16, which monitors the oil contamination in real time by an analysis processing device, and discloses that the analysis processing device is a sensor, which is not intuitive compared with a visible light high-speed camera monitoring method, and can not adjust the angle and direction of monitoring at will, and the monitored data is single.
Disclosure of Invention
In order to solve the defects of the prior art, the invention provides a full-flow oil dynamic abrasive particle online monitoring device, which aims to realize full-flow real-time high-precision online monitoring on a lubricating system of large-scale complex mechanical equipment by acquiring a dynamic abrasive particle image under a high flow rate of an oil lubricating system in real time through a high-speed camera, and adjusting the monitoring direction and precision of the high-speed camera and improving an oil observation mechanism.
The utility model provides a full flow fluid developments grit on-line monitoring device, includes the frame, is equipped with the camera lens adjustment mechanism 202 of the position and the precision of adjusting the high-speed camera of visible light in the frame, and the corresponding shooting position of the high-speed camera of visible light is equipped with fluid observation mechanism 203, and fluid observation mechanism 203 below is connected and is used for fixing, supporting and adjusting fluid observation mechanism 203's observation adjustment mechanism 204.
Preferably, the lens adjusting mechanism 202 includes a lens 202a connected to the visible light high-speed camera, the lens 202a extends into a lens sleeve 202b, the lens sleeve 202b is fixedly connected to a sliding plate 202c through an adjusting sleeve 202d, and the sliding plate 202c is slidably connected to the frame.
Preferably, the lens sleeve 202b is formed by sleeving the sleeve inner cylinder 202bb and the sleeve outer cylinder 202bc through a screw.
Preferably, the oil observation mechanism 203 includes an optical observation window 203a and an oil pipe 203c, the oil pipe 203c passes through the vibration damping ring 203b and is connected to the left and right sides of the optical observation window 203a, and a light source 205 for providing a transmission light source is provided below the optical observation window 203 a.
Preferably, the optical observation window 203a includes a hollow circular ring-shaped quartz glass observation tube 203ab and a rectangular parallelepiped quartz glass observation window 203aa fitted around the outside thereof.
Preferably, the observation adjusting mechanism 204 comprises a supporting block 204b fixed below the circular ring-shaped quartz glass observation tube 203ab for positioning and supporting and a guide piece 204f connected to two ends of the oil liquid tube 203c, a U-shaped groove 201ba is formed on the cover plate left panel 201e and the cover plate right panel 201b of the rack, and the guide piece 204f is connected in the U-shaped groove 201ba in a sliding manner.
Preferably, the observation adjustment mechanism 204 further includes a guide post 204c and an adjustment screw 204d for adjusting the height, one end of the guide post 204c and the adjustment screw 204d is connected to the support block 204b, and the other end is connected to the lower panel 201f of the rack cover.
The invention also discloses a working method of the full-flow oil dynamic abrasive particle online monitoring device, which comprises the following steps:
step one, accessing a system: the oil pipeline unit 1, the mechanical working equipment 4 and the multi-degree-of-freedom adjusting unit 2 are sequentially connected in a closed loop mode through the oil pipeline 102, and the multi-degree-of-freedom adjusting unit 2 is further electrically connected with the visible light high-speed camera image acquisition unit 3.
Step two, the oil in the mechanical working equipment 4 to be tested flows into the circular quartz glass observation tube 203ab through the oil pipeline 102, and the same oil is injected into the cuboid quartz glass observation window 203 aa.
Adjusting the visible light high-speed camera image acquisition unit 3 to accurately focus the lens 202a of the visible light high-speed camera 301; and adjusting the multi-degree-of-freedom adjusting unit 2 to adjust the acquired oil image.
And step four, the visible light high-speed camera image acquisition unit 3 continuously performs full-flow real-time image acquisition on the oil image in the optical observation window 203 a.
And step five, carrying out full-flow real-time image acquisition and simultaneously carrying out particle and bubble screening and abrasive particle type identification on the oil liquid through a data processing PC workstation 303.
Preferably, the adjusting method of the visible light high-speed camera image acquisition unit 3 is as follows: the up-down distance of the lens sleeve 202b is adjusted by rotation and/or the front-back distance of the sliding plate 202c is adjusted by sliding, so that the distance of the visible light high-speed camera 301 on the X axis and/or the Z axis can be accurately adjusted, and the lens 202a of the visible light high-speed camera 301 can be focused accurately.
Preferably, the adjusting method of the multiple degree of freedom adjusting unit 2 is as follows: the axis of the oil observation mechanism 203 is parallel to the Y axis, and the axis of the lens 202a is parallel to the Z axis or the X axis. When the axis of the lens 202a is parallel to the Z axis, the acquired oil image is a top view image of the oil liquid pipe and is an overall abrasive particle distribution map of the oil liquid pipe, and when the axis of the lens 202a is parallel to the X axis, the acquired oil image is a main view image of the oil liquid pipe and is a layered abrasive particle distribution map with different sizes.
Has the advantages that:
(1) the invention can realize real-time online monitoring in the oil full-flow circulation state, and solves the phenomena of 'abrasive particle chain formation' of offline monitoring and poor real-time effect of bypass online monitoring;
(2) the invention can be installed on any large-scale complex mechanical working equipment with an oil lubricating system, and has strong flexibility and good practicability;
(3) the invention uses the visible light high-speed camera to acquire dynamic images and uses the visible light high-speed image acquisition unit to store and process, and the abrasive particle imaging quality is good and the measurement precision is high;
(4) the lens adjusting mechanism can accurately adjust the position of the visible light high-speed camera in the Z-axis direction and the X-axis direction, the observation adjusting mechanism can adjust the position of the oil pipe in the Z-axis direction, and finally dynamic images of different abrasive particles on different flow layers of the full-flow oil pipe are captured, so that the full-flow oil pipe adjusting mechanism is simple in structure, high in adjusting accuracy and good in economical efficiency;
(5) according to the optical observation window, the rectangular quartz glass observation window is sleeved on the circular quartz glass observation tube, so that the scattering of the circular quartz glass tube can be reduced, and the shooting definition of a visible light high-speed camera is improved;
(6) the light source is arranged right below the cuboid quartz glass observation window, so that a transmission light source is provided for the optical observation window, and the shooting precision of the visible light speed camera is improved.
Drawings
Fig. 1 is a schematic structural diagram of a lens adjusting mechanism of a full-flow oil dynamic abrasive particle online monitoring device according to an embodiment of the invention;
fig. 2 is a schematic structural view of a lens of a full-flow oil dynamic abrasive particle online monitoring device according to an embodiment of the invention;
fig. 3 is a schematic structural diagram of an oil observation mechanism and an observation adjustment mechanism of a full-flow oil dynamic abrasive particle online monitoring device according to an embodiment of the invention;
fig. 4 is a schematic structural diagram of a frame cover plate of a full-flow oil dynamic abrasive particle online monitoring device according to an embodiment of the invention;
FIG. 5 is a schematic view of an optical observation window of the full-flow oil dynamic abrasive particle online monitoring device according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of an adjustment method of a multiple degree of freedom adjustment unit according to an embodiment of the present invention;
FIG. 7 is a second schematic view of an adjustment method of a multiple degree of freedom adjustment unit according to an embodiment of the present invention;
fig. 8 is a schematic view of a full-flow oil dynamic abrasive particle online monitoring system according to an embodiment of the invention.
Reference numerals:
1, an oil pipeline unit, a 101 oil tank, a 102 oil pipeline, a 103 oil stop valve, a 104 oil filter and a 105 oil pump; 2 multi-degree-of-freedom adjusting unit, 201 frame cover plate, 201a frame cover plate upper panel, 201ab small U-shaped hole, 201b cover plate right panel, 201ba U-shaped groove, 201e cover plate left panel, 201f frame cover plate lower panel, 202 lens adjusting mechanism, 202a lens, 202b lens sleeve, 202ba threaded hole, 202bb lens inner cylinder, 202bc sleeve outer cylinder, 202c sliding plate, 202d adjusting sleeve, 202e fastening screw, 202f displacement screw, 203 oil observing mechanism, 203a optical observing window, 203aa cuboid quartz glass observing window, 203ab quartz circular ring glass observing tube, 203b damping ring, 203c oil liquid tube, 203d quick adapter, 204 observing adjusting mechanism, 204a gland, 204b supporting block, 204c guide post, 204d adjusting screw, 204e compression screw, 204f guide plate, 205 lamp source and foot margin 206; 3, a visible light high-speed camera image acquisition unit, a 301 visible light high-speed camera, a 302 data acquisition card, a 303 data processing PC workstation and a 304 data connecting line; 4 mechanical working equipment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As used herein, the singular forms "a", "an", "the" and "the" may include the plural forms as well, unless expressly stated otherwise. It will be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. It will be understood that when an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements may also be present. Further, "connected" or "coupled" as used herein may include wirelessly connected or coupled. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the prior art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
At present, both off-line measurement methods such as a spectrum technology, a ferrographic technology and the like and monitoring methods based on optical images in oil monitoring equipment based on abrasive particle analysis in China have respective advantages and disadvantages. The invention provides a full-flow oil dynamic abrasive particle online monitoring device which can be used for acquiring dynamic abrasive particle images of an oil lubricating system of large-scale complex mechanical equipment at a high flow rate in real time, further performing full-flow real-time online monitoring on the lubricating system of the large-scale complex mechanical equipment and performing fault early warning.
The technical scheme of the invention is further explained in detail by combining the drawings and the specific embodiments:
the utility model provides a dynamic grit on-line monitoring device of full flow fluid, includes the frame, and frame apron upper panel 201a is equipped with camera lens adjustment mechanism 202, combines to show with fig. 1 and 2, and camera lens adjustment mechanism 202 includes camera lens 202a, and during camera lens 202a stretched into camera lens sleeve 202b, the even screw hole 202ba of camera lens sleeve 202b outer wall upside equipartition was used for fixed connection camera lens 202a and camera lens sleeve 202 b. The lens sleeve 202b is formed by sleeving the sleeve inner cylinder 202bb and the sleeve outer cylinder 202bc, the outer wall of the sleeve inner cylinder 202bb is smooth, a special fine thread is processed at the tail end of the sleeve outer cylinder 202bc, the special fine thread is in threaded connection with the adjusting sleeve 202d, and the special fine thread is rotated to achieve high-precision adjustment of the upper position and the lower position of the lens 202a, so that accurate focusing of the lens 202a is achieved. After the position of the lens 202a is adjusted, the lens sleeve 202b and the adjusting sleeve 202d are fastened together by 3 fastening screws 202e to prevent the lens sleeve from moving slightly. The adjustment sleeve 202d is welded to the slide plate 202 c. The slide plate 202c is slidably coupled to the rack cover top panel 201a by a displacement screw 202 f. The displacement screw 202f penetrates through 4 small U-shaped holes 201ab with bosses on the bottom surfaces in the upper panel 201a of the frame cover plate, when the 4 displacement screws are unscrewed, the sliding plate 202c can move back and forth along the X axis, and when the whole full-flow oil dynamic abrasive particle online monitoring device rotates clockwise by 180 degrees around the Y axis, the sliding plate 202c can move up and down along the Z axis under the state that the 4 displacement screws 202f are unscrewed.
The lens adjusting mechanism 202 penetrates through the upper panel 201a of the cover plate of the frame and extends into the inner side of the frame. In this embodiment, the lens adjusting mechanism 202 is not limited to be disposed on the upper panel 201a of the rack cover, and the lens adjusting mechanism 202 may be disposed on the upper panel of the rack cover, the front panel of the rack cover, and the like in multiple directions to realize multi-directional observation. The irradiation position of the lens 202a corresponds to the oil observation mechanism 203, and an observation adjustment mechanism 204 is connected below the oil observation mechanism 203 and used for fixing, supporting and adjusting the oil observation mechanism 203. As shown in fig. 3 and 4, the oil observation mechanism 203 includes an optical observation window 203a corresponding to the irradiation position of the lens 202a, and oil pipes 203c are connected to the left and right sides of the optical observation window 203a through a vibration damping ring 203 b. The oil pipe 203c is in threaded connection with the quick connector 203c, so that the oil pipeline 102 can be communicated with the oil pipe 203c to be connected with the measured oil when the device is used. The oil observation mechanism 203 is symmetrical along the X axis, the damping ring 203b is made of rubber, and the damping ring 203b is embedded on the outer wall of the oil pipe 203c and used for isolating the influence of system vibration on the optical observation window 203 a. The observation adjusting mechanism 204 comprises a semicircular pressing cover 204a fixed above the circular ring-shaped quartz glass observation tube 203ab, and a supporting block 204b fixed below the circular ring-shaped quartz glass observation tube 203ab for positioning and supporting, wherein the pressing cover 204a is fixedly connected with the supporting block 204b through a pressing screw 204 e. One end of the guide post 204c and one end of the adjusting screw 204d are connected to the supporting block 204b, and the other end is fixed on the lower panel 201f of the frame cover plate, and the supporting block 204b is adjusted to move up and down by rotating a rotating nut of the adjusting screw 204 d. A U-shaped groove 201ba is formed in a cover plate left panel 201e and a cover plate right panel 201b of the rack, a guide piece 204f is connected in the U-shaped groove 201ba in a sliding mode, the guide piece 204f is fixedly connected with an oil liquid pipe 203c, so that the oil liquid pipe 203c is driven to move up and down when the supporting block 204b moves up and down, and the guide piece 204f slides up and down in the U-shaped groove 201 ba.
As shown in fig. 5, the optical observation window 203a includes a rectangular parallelepiped silica glass observation window 203aa and a circular ring silica glass observation tube 203 ab. The circular ring-shaped quartz glass observation tube 203ab passes through the rectangular quartz glass observation window 203aa and is fixed by gluing. 2 micro holes are formed in the top of the cuboid quartz glass observation window 203aa and used for injecting oil liquid which is the same as that of the oil liquid passing through the circular ring-shaped quartz glass observation tube 203ab, so that scattering of the circular ring-shaped glass tube is reduced, and shooting definition of the visible light high-speed camera 301 is improved.
The light source 205 is correspondingly arranged below the cuboid quartz glass observation window 203aa, the light source 205 is a white annular light source and is connected with a power supply through a power supply connecting wire, and a power line of the light source penetrates out of a U-shaped hole on the outer edge of the lower panel 201f of the rack cover plate and is connected with the power supply. The light source 205 provides a transmission light source for the optical observation window 203a, and improves the shooting accuracy of the image of the visible light camera 301.
The invention discloses a working method of a full-flow oil dynamic abrasive particle online monitoring device,
step one, accessing a system: the oil pipeline unit 1, the mechanical working equipment 4 and the multi-degree-of-freedom adjusting unit 2 are sequentially connected in a closed loop mode through the oil pipeline 102, and the multi-degree-of-freedom adjusting unit 2 is further electrically connected with the visible light high-speed camera image acquisition unit 3.
Step two, the oil in the mechanical working equipment 4 to be tested flows into the circular quartz glass observation tube 203ab through the oil pipeline 102, and the same oil is injected into the cuboid quartz glass observation window 203 aa.
Adjusting the visible light high-speed camera image acquisition unit 3 to accurately focus the lens 202a of the visible light high-speed camera 301; and adjusting the multi-degree-of-freedom adjusting unit 2 to adjust the acquired oil image.
The adjusting method of the multi-degree-of-freedom adjusting unit comprises two methods:
the method comprises the following steps: as shown in fig. 6, the axis of the oil observation mechanism 203 is parallel to the Y axis, and the axis of the lens 202a is parallel to the Z axis. After the lens of the visible light high-speed camera is focused, an oil image in the circular quartz glass observation tube 203ab in the cuboid quartz glass observation window 203aa can be acquired from the Z-axis direction, wherein the acquired oil image is a overlook image of the oil tube, and a dynamic image of the whole abrasive particle distribution of the oil tube can be captured.
The second method comprises the following steps: as shown in fig. 7, the axis of the oil observation mechanism 203 is parallel to the Y axis, and the axis of the lens 202a is parallel to the X axis. After the lens of the visible light high-speed camera is focused, an oil image in a circular quartz glass observation tube 203ab in a cuboid quartz glass observation window 203aa can be acquired from the X-axis direction, wherein the acquired oil image is a main view image of the oil tube, and layered dynamic images of different flow layers and different abrasive particles of the oil tube can be captured.
And step four, the visible light high-speed camera image acquisition unit 3 continuously performs full-flow real-time image acquisition on the oil image in the optical observation window 203 a.
And step five, carrying out full-flow real-time image acquisition and simultaneously carrying out particle and bubble screening and abrasive particle type identification on the oil liquid through a data processing PC workstation 303.
As shown in fig. 8, a full-flow oil dynamic abrasive particle online monitoring system disclosed in the first step is provided:
full flow fluid developments grit on-line monitoring system includes: the device comprises an oil pipeline unit 1, a multi-degree-of-freedom adjusting unit 2, a visible light high-speed camera image acquisition unit 3 and mechanical working equipment 4. The oil pipe unit 1 is used for filtering particle impurities in oil on the oil inlet side and providing a full-flow circulation channel for oil with equipment abrasion abrasive particles after mechanical equipment with oil circulation lubrication, the oil pipe unit 1 comprises an oil tank 101, and the oil tank 101 is sequentially connected with an oil stop valve 103 and an oil filter 104 through an oil pipeline 102. The oil filter 104 is connected with the mechanical working equipment 4, and the mechanical working equipment 4 is large-scale complex mechanical equipment with an oil lubricating system. The mechanical working equipment 4 is connected with the multi-freedom-degree adjusting unit 2 to accurately adjust the positions of the visible light high-speed camera 301 and the oil observation mechanism 203 on the Z-axis coordinate axis, and the multi-freedom-degree adjusting unit 2 is connected with the visible light high-speed camera image acquisition unit 3, so that the system can monitor dynamic oil image information of different sections in a pipeline at different coordinate axis angles such as the X axis or the Z axis, capture dynamic images of different abrasive particles on different flow layers of a full-flow oil pipeline, store and process image data, further analyze particulate matters in oil and provide fault diagnosis and early warning. The visible light high-speed camera image acquisition unit comprises a visible light high-speed camera 301, the visible light high-speed camera 301 transmits data to a data acquisition card 302 through a data connection line 304, the data are transmitted to a data processing PC workstation 303 after conversion for processing, storage and operation, and faults in the operation process of the equipment system are predicted and diagnosed. The oil passes through the multi-degree-of-freedom adjusting unit 2 and is sequentially connected with an oil filter 104 and an oil pump 105 through an oil pipeline 102 and flows back to the oil tank 101 to form a closed loop. The oil is stored in the oil tank 101 and flows through the oil stop valve 103 through the oil pipeline 102, the oil stop valve 103 is used for performing on-off control on an oil passage in the pipeline, when the oil stop valve 103 is opened, the oil continuously flows through the oil filter 104 to filter out particle impurities, and then flows through the mechanical working equipment 4 and is monitored in real time through the multi-degree-of-freedom adjusting unit 2. Finally, the oil flows into an oil filter 104 in a circulating way, and the whole oil pipeline 102 is powered by an oil pump 105 and flows into the oil tank 101.
In summary, the full-flow oil dynamic abrasive particle online monitoring device disclosed by the invention can be used for monitoring oil in real time and acquiring images through the visible light high-speed camera, adjusting the precision of the images acquired by the device through the interaction of the lens adjusting mechanism, the oil observing mechanism and the observing adjusting mechanism, monitoring dynamic oil image information of different sections in a pipeline at different coordinate axis angles such as an X axis or a Z axis, and acquiring dynamic images of high-speed flowing lubricating oil in a large-scale complex mechanical lubricating system in a real-time full-flow state by combining the using method of the device. The method is combined with an image processing algorithm, so that the worn abrasive particles or bubbles of different component types in the oil pipeline can be accurately monitored and distinguished in real time, the real-time wear condition of mechanical equipment can be accurately judged, the equipment fault of a lubricating system can be predicted in advance, and the working reliability of a large-scale complex mechanical lubricating system can be improved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. The utility model provides a full flow fluid developments grit on-line monitoring device, includes the frame, its characterized in that: be equipped with camera lens adjustment mechanism (202) of the position and the precision of adjusting the high-speed camera of visible light in the frame, the corresponding shooting position of the high-speed camera of visible light is equipped with fluid observation mechanism (203), fluid observation mechanism (203) below is connected and is used for fixing, support and regulation observation adjustment mechanism (204) of fluid observation mechanism (203).
2. The full-flow oil dynamic abrasive particle online monitoring device according to claim 1, characterized in that: the lens adjusting mechanism (202) comprises a lens (202a) connected with the visible light high-speed camera, the lens (202a) extends into a lens sleeve (202b), the lens sleeve (202b) is fixedly connected with a sliding plate (202c) through an adjusting sleeve (202d), and the sliding plate (202c) is connected with the rack in a sliding mode.
3. The full-flow oil dynamic abrasive particle online monitoring device according to claim 2, characterized in that: the lens sleeve (202b) is formed by sleeving a sleeve inner cylinder (202bb) and a sleeve outer cylinder (202bc) through threads.
4. The full-flow oil dynamic abrasive particle online monitoring device according to any one of claims 1 to 3, characterized in that: the oil observation mechanism (203) comprises an optical observation window (203a) and an oil liquid pipe (203c), the oil liquid pipe (203c) penetrates through a damping ring (203b) to be connected to the left side and the right side of the optical observation window (203a), and a lamp source (205) for providing a transmission light source is arranged below the optical observation window (203 a).
5. The full-flow oil dynamic abrasive particle online monitoring device according to claim 4, characterized in that: the optical observation window (203a) comprises a hollow circular ring-shaped quartz glass observation tube (203ab) and a cuboid quartz glass observation window (203aa) sleeved outside the hollow circular ring-shaped quartz glass observation tube.
6. The full-flow oil dynamic abrasive particle online monitoring device according to claim 5, characterized in that: the observation adjusting mechanism (204) comprises a supporting block (204b) fixed below the circular quartz glass observation tube (203ab) for positioning and supporting and guide vanes (204f) connected to two ends of the oil liquid tube (203c), a U-shaped groove (201ba) is formed in a cover plate left panel (201e) and a cover plate right panel (201b) of the rack, and the guide vanes (204f) are connected in the U-shaped groove (201ba) in a sliding mode.
7. The full-flow oil dynamic abrasive particle online monitoring device according to claim 6, characterized in that: the observation adjusting mechanism (204) further comprises a guide post (204c) and an adjusting screw (204d) for adjusting the height, one end of the guide post (204c) and one end of the adjusting screw (204d) are connected with the supporting block (204b), and the other end of the guide post (204c) and the other end of the adjusting screw are connected with a lower panel (201f) of the frame cover plate.
CN202023031199.4U 2020-12-16 2020-12-16 Full-flow oil dynamic abrasive particle online monitoring device Active CN215115740U (en)

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