CN215109225U - Honeycomb filter element filter paper, honeycomb filter element and gas supply system of internal combustion engine - Google Patents
Honeycomb filter element filter paper, honeycomb filter element and gas supply system of internal combustion engine Download PDFInfo
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- CN215109225U CN215109225U CN202120802634.4U CN202120802634U CN215109225U CN 215109225 U CN215109225 U CN 215109225U CN 202120802634 U CN202120802634 U CN 202120802634U CN 215109225 U CN215109225 U CN 215109225U
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Abstract
A honeycomb filter element filter paper belongs to the technical field of air purification equipment and comprises corrugated filter paper and flat filter paper, wherein the corrugated filter paper comprises corrugated wave crests and wave troughs, and glue layers are arranged on the bottom surfaces of the corrugated filter paper at intervals along wave crest lines of the wave troughs; a longitudinal flow channel for longitudinal circulation of gas is formed between the corrugated structure of the corrugated filter paper and the flat plate type filter paper; on the crest line of the same trough, a transverse circulation gap is formed between two adjacent glue layers and is used for gas in the longitudinal flow channel to circulate along the transverse direction. The utility model also provides a honeycomb filter core and an internal-combustion engine air supply system who installs this honeycomb filter core of being made by above-mentioned honeycomb filter core filter paper. The utility model discloses can guarantee that the flute has sufficient holding power, avoid the condition that the flute structure collapses to appear, can make the air free flow (can longitudinal flow, but lateral flow again) in whole filter core again, whole filter core internal resistance is balanced, has the advantage of low resistance, high dust holding capacity.
Description
Technical Field
The utility model relates to an air purification equipment technical field, more specifically say, in particular to honeycomb filter paper and a honeycomb filter core and an internal-combustion engine air supply system.
Background
For enterprises producing honeycomb filter elements, it is a goal of the enterprises to produce filters with low resistance and high dust holding capacity. The low resistance and high dust holding capacity are expressed as follows: 1. on the premise of the same size (same volume) of the filter element, the area of the filter paper is increased, so that the purpose of increasing the dust holding capacity of the filter element is achieved; 2. on the premise of the same air quantity, the smaller the pressure difference of the filter element (the difference between the pressure at one end of the air inlet and the pressure at one end of the air outlet) is, the better the filter element is.
At present, common honeycomb filter element filter paper in the market is corrugated structure, including corrugated filter paper a (wave paper structure) and flat filter paper b (plane paper structure), and the bonding mode between corrugated filter paper a and the flat filter paper b has two kinds:
referring to fig. 1, fig. 1 is a schematic structural view of a honeycomb filter element after splitting a corrugated filter paper and a flat filter paper. Fig. 1 mainly shows a first adhering method of the corrugated filter paper and the flat filter paper described below.
Firstly, uniformly coating a plurality of hot melt adhesives c (the length direction of the hot melt adhesives c is vertical to the depth direction of a corrugation) on a flat-plate filter paper b at certain intervals along the direction (vertical to the corrugation direction on the corrugated filter paper a) vertical to the corrugated filter paper a, and bonding the corrugated filter paper a and the flat-plate filter paper b together in such a way;
secondly, an adhesive is continuously applied to the bottom of the corrugated filter paper a, thus bonding the corrugated filter paper a and the flat filter paper b together.
The first bonding method has the advantages that: the air entering the filter element can freely flow in the whole filter element space (between the corrugated filter paper a and the flat filter paper b), so that the wind resistance can be reduced, all the filter paper is uniformly subjected to dust, and the dust holding capacity is improved. The disadvantages are: the corrugated filter paper a and the flat filter paper b are bonded in a point mode, the connection strength is low, so that the support force of the corrugated filter paper is insufficient, the corrugated filter paper has a collapse risk under certain wind resistance, once the corrugated filter paper collapses, an original flow channel of the corrugated filter paper is blocked, the area of the filter paper in the part is invalid, the filter paper becomes an invalid filter area, and therefore the dust holding capacity is reduced and the resistance is increased.
In the second bonding method, the bonding between the corrugated filter paper a and the flat filter paper b is line connection, so that the original corrugation can be guaranteed to have enough supporting force, the risk of collapse of the corrugation is avoided, and all the unfolded areas are effective areas. However, in the second mode, because the linear connection is adopted, each flow channel is independently formed, air cannot freely flow in the whole filter element, and the running resistance of the filter element is large.
SUMMERY OF THE UTILITY MODEL
In summary, how to provide a corrugated filter paper for a honeycomb filter element with high corrugated structure stability and small wind resistance becomes a problem to be solved by those skilled in the art.
In order to achieve the above object, the present invention provides the following technical solutions:
a honeycomb filter element filter paper comprises
Corrugated filter paper and flat filter paper;
the corrugated filter paper comprises a corrugated wave crest and a wave trough, the bottom surface of the corrugated filter paper is provided with an adhesive layer, the adhesive layer and the wave crest line of the wave trough are arranged at intervals, and the bottom surface of the corrugated filter paper is in contact with the upper side surface of the flat plate type filter paper and is fixedly connected with the flat plate type filter paper through the adhesive layer;
a longitudinal flow channel for longitudinal circulation of gas is formed between the corrugated structure of the corrugated filter paper and the flat plate type filter paper;
and on the crest line of the same trough, a transverse circulation gap is formed between every two adjacent glue layers and is used for the gas in the longitudinal flow channel to transversely circulate.
Preferably, in the honeycomb filter paper provided by the utility model, two adjacent set up on the crest line of trough the glue film is crisscross the setting in horizontal direction.
Preferably, in the honeycomb filter paper provided by the present invention, along the gas flow direction, the area of the passing cross section of the longitudinal flow passage gradually decreases.
Preferably, in the honeycomb filter paper provided by the present invention, on the same crest line of the trough, the distance between two adjacent glue layers is between 5mm and 20 mm.
Preferably, in the honeycomb filter paper provided by the present invention, the length of the glue layer is between 5mm and 20 mm.
The utility model also provides a honeycomb filter core, this honeycomb filter core is rolled up by honeycomb filter core filter paper as above-mentioned and is formed.
In the honeycomb filter element provided by the utility model, the honeycomb filter element paper comprises corrugated filter paper; and a sealant is arranged on the upper side surface of the corrugated filter paper and close to the edge of the corrugated filter paper.
The utility model also provides an internal-combustion engine air feed system, this internal-combustion engine air feed system include the filter core box, in be provided with like above-mentioned honeycomb filter core in the filter core box.
The utility model provides a honeycomb filter element filter paper, which comprises a corrugated filter paper and a flat filter paper, wherein the corrugated filter paper comprises a corrugated peak and a trough, the bottom surface of the corrugated filter paper is provided with a glue layer, and the glue layer and the trough are arranged at intervals along the peak line and the glue layer of the trough, and the bottom surface of the corrugated filter paper is contacted with the upper side surface of the flat filter paper and is fixedly connected with the flat filter paper through the glue layer; a longitudinal flow channel for longitudinal circulation of gas is formed between the corrugated structure of the corrugated filter paper and the flat plate type filter paper; on the crest line of the same trough, a transverse circulation gap is formed between two adjacent glue layers and is used for gas in the longitudinal flow channel to circulate along the transverse direction. The utility model also provides a honeycomb filter core and an internal-combustion engine air supply system who installs this honeycomb filter core that form is rolled up by above-mentioned honeycomb filter core filter paper.
Through the structure design, the utility model provides an among the honeycomb filter core filter paper, the utility model discloses creatively sets up the glue film in the bottom surface of flute type filter paper to, on the trough of flute type filter paper, the interval sets up the glue film on the crest line along the trough, makes like this realize adhesive connection by the multiple spot glue film of arranging on the plane between flute type filter paper and the plate filter paper, the fastness of pasting between the two-layer filter paper has obtained very big degree ground promotion. Simultaneously, the glue film carries out the interval along the crest line of trough and sets up, on same crest line, be formed with the circulation clearance between two adjacent glue films, like this, gas in the vertical runner (be formed with the passageway that is used for gaseous vertical circulation between the flute structure of flute type filter paper and the plate filter paper) just can realize horizontal circulation through the circulation clearance, the utility model discloses a flute type filter paper and plate filter paper are fixed to the mode of interval coating gluing agent (glue film) on flute type filter paper, can reach like this and guarantee that original flute has sufficient holding power, and the condition of avoiding the flute structure to collapse appears, can make the air free flow (can vertically flow in whole filter core again, but horizontal flow), and whole filter core internal resistance is balanced, has the low resistance, the advantage of high dust capacity.
Drawings
The accompanying drawings, which form a part of the present application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. Wherein:
fig. 1 is a schematic structural diagram of a honeycomb filter element filter paper in the prior art after splitting a corrugated filter paper and a flat filter paper.
Fig. 1 mainly shows a gluing method of corrugated filter paper and flat filter paper in the prior art.
In fig. 1, the corresponding relationship between the names of the components and the reference numbers is as follows:
corrugated filter paper a, flat filter paper b and hot melt adhesive c.
Fig. 2 is the structural schematic diagram of the embodiment of the present invention after the splitting of the corrugated filter paper and the flat filter paper on the honeycomb filter core filter paper.
The gluing mode of the corrugated filter paper and the flat filter paper in the utility model is mainly embodied in figure 2.
In fig. 2, the correspondence between the component names and the reference numerals is:
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments. Each example is provided by way of explanation of the invention and not limitation of the invention. In fact, it will be apparent to those skilled in the art that modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment, can be used with another embodiment to yield a still further embodiment. It is therefore intended that the present invention encompass such modifications and variations as fall within the scope of the appended claims and equivalents thereof.
In the description of the present invention, the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description of the present invention and do not require that the present invention must be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. The terms "connected" and "connected" used in the present invention should be understood in a broad sense, and may be, for example, either fixed or detachable; they may be directly connected or indirectly connected through intermediate members, and specific meanings of the above terms will be understood by those skilled in the art as appropriate.
Referring to fig. 2, fig. 2 is a schematic structural view illustrating a split structure of a corrugated filter paper and a flat filter paper on a honeycomb filter element filter paper according to an embodiment of the present invention. The gluing mode of the corrugated filter paper and the flat filter paper in the utility model is mainly embodied in figure 2.
The utility model provides a honeycomb filter element filter paper, it is the basic filter media of honeycomb filter core, can make the honeycomb filter core after rolling up the system.
The utility model discloses in, this honeycomb filter paper is double-deck filter paper structure, specifically includes corrugated filter paper 1 and the flat filter paper 2 of one deck wave structure, and corrugated filter paper 1 sets up the side of going up at flat filter paper 2.
The side surface of the corrugated filter paper 1 contacting with the flat filter paper 2 is defined as a bottom surface, and the other side surface of the corrugated filter paper 1 is defined as an upper side surface.
The corrugated filter paper comprises a corrugated filter paper 1 and a flat filter paper 2, wherein a plurality of corrugated structures (or wave structures) are formed on the corrugated filter paper 1, the corrugated structures on the corrugated filter paper 1 and the flat filter paper 2 are adhered together to form a channel for gas circulation, the channel is a longitudinal channel, air enters the longitudinal channel from an air inlet of a filter element, then the air passes through the corrugated filter paper 1 and the flat filter paper 2 and is output from an air outlet of the filter element, and when the air passes through the corrugated filter paper 1 and the flat filter paper 2, dust particles in the air can be intercepted and filtered, so that the air is filtered and purified. The cross section of the corrugated filter paper 1 is of a wavy structure, the corrugated filter paper 1 comprises a corrugated peak 3 and a trough 4, the corrugated peak 3 is of a structure protruding relative to the flat filter paper 2, and the trough 4 is of a concave structure contacting with the flat filter paper 2.
And connecting the lowest points of the same wave trough 4, wherein the connecting line is a straight line which is the crest line of the wave trough 4. The utility model discloses be provided with glue film 5 in corrugated type filter paper 1's bottom surface for it is fixed with pasting of plate filter paper 2 to realize corrugated type filter paper 1. Glue film 5 all is provided with glue film 5 on each trough 4 along the crest line setting of same trough 4, along the crest line of trough 4, 5 intervals settings on glue film, both are provided with multistage glue film 5 along the crest line of same trough 4. In the glue film 5 arranged along the crest line of the same wave trough 4, a gap is arranged between two adjacent glue films 5. The bottom surface of the corrugated filter paper 1 is contacted with the upper side surface of the flat filter paper 2 and is fixedly connected with the flat filter paper 2 through a glue line 5. A longitudinal flow channel for longitudinal gas circulation is formed between the corrugated structure of the corrugated filter paper 1 and the flat filter paper 2, and a transverse circulation gap is formed between two adjacent glue layers 5 on the crest line of the same trough 4 and used for transverse gas circulation in the longitudinal flow channel.
Through the structure design, the utility model provides an among the honeycomb filter core filter paper, the utility model discloses creatively sets up glue film 5 in corrugated filter paper 1's bottom surface to, on corrugated filter paper 1's trough 4, set up glue film 5 along trough 4's crest line interval, make like this between corrugated filter paper 1 and the plate filter paper 2 by the multiple spot glue film 5 realization adhesive connection who arranges on the plane, the fastness of pasting has obtained very big degree ground promotion between the two-layer filter paper. Simultaneously, glue film 5 carries out the interval along the crest line of trough 4 and sets up, on same crest line, be formed with the circulation clearance between two adjacent glue films 5, like this, the gas in vertical runner (be formed with the passageway that is used for gaseous vertical circulation between flute structure of flute type filter paper 1 and the plate filter paper 2) just can realize the lateral flow through the circulation clearance, the utility model discloses a mode of interval coating gluing agent (glue film 5) is fixed flute type filter paper 1 and plate filter paper 2 on flute type filter paper 1, can reach like this and guarantee that original flute has sufficient holding power, avoids the condition that the flute structure collapses to appear, can make the air free flow (can vertically flow, but lateral flow again) in whole filter core again, and whole filter core internal resistance is balanced, has the low resistance, the advantage of high dust capacity.
Further, in order to improve the uniformity of the air circulation in the filter element, the utility model discloses the following optimization has been proposed to the setting of glue film 5: the glue layers 5 arranged on the crest lines of the two adjacent wave troughs 4 are arranged in a staggered mode in the transverse direction, so that when air circulates in the transverse direction, the flow path of the air is S-shaped, the uniformity of the air flowing in the filter paper can be improved, and the utilization rate of the whole filter paper is maximized.
To the technical personnel in the field, the air inlet pressure of filter core is great, and then the gas circulation speed is very fast, along with the filtration of air current through filter paper, air current pressure reduces, in order to avoid filter core pressure differential too big, the utility model provides a following configuration optimization: along the gas flow direction, the area of the passing section of the longitudinal flow channel is gradually reduced, and under the condition that the gas flow rate is unchanged, the passing area of the longitudinal flow channel is reduced, and the air flow pressure can be increased, so that the pressure drop caused by the filtering effect of the filter paper on the air can be compensated, and the pressure difference between the air inlet and the air outlet of the filter element is minimized.
Further, on the crest line of the same trough 4, the distance between two adjacent glue layers 5 is between 5mm and 20mm, and particularly 10mm is the optimal distance.
Further, the length of the glue layer 5 is between 5mm and 20mm, and particularly 10mm is the optimal length.
The utility model also provides a honeycomb filter core, this honeycomb filter core is rolled up by foretell honeycomb filter core filter paper and is formed, because the special construction design of this honeycomb filter core filter paper, can make the reliability that honeycomb filter core used higher (the corrugated structure can not collapse on the filter paper), when guaranteeing higher dust holding capacity, the utility model provides a pressure differential between its air inlet of filter core and the gas outlet is less.
Specifically, the honeycomb filter element filter paper comprises a corrugated filter paper 1, a sealant is arranged on the upper side surface of the corrugated filter paper 1 and close to the edge of the corrugated filter paper, and the air can completely enter a longitudinal flow channel on the filter paper to be filtered through the sealant.
Furthermore, the utility model also provides an internal-combustion engine air supply system installs the filter core box on this air supply system's gas supply line, is provided with foretell honeycomb filter core in the filter core box.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A honeycomb filter element filter paper is characterized by comprising
Corrugated filter paper (1) and flat filter paper (2);
the corrugated filter paper comprises a corrugated peak (3) and a trough (4), the bottom surface of the corrugated filter paper is provided with an adhesive layer (5) at intervals along the peak line of the trough and the adhesive layer, and the bottom surface of the corrugated filter paper is in contact with the upper side surface of the flat plate type filter paper and is fixedly connected with the flat plate type filter paper through the adhesive layer;
a longitudinal flow channel for longitudinal circulation of gas is formed between the corrugated structure of the corrugated filter paper and the flat plate type filter paper;
and on the crest line of the same trough, a transverse circulation gap is formed between every two adjacent glue layers and is used for the gas in the longitudinal flow channel to transversely circulate.
2. The honeycomb filter paper according to claim 1,
the glue layers arranged on the crest lines of the two adjacent wave troughs are arranged in a staggered mode in the transverse direction.
3. The honeycomb filter paper according to claim 1,
the area of the passing cross section of the longitudinal flow passage is gradually reduced along the gas flowing direction.
4. The honeycomb filter paper according to claim 1,
on the crest line of the same wave trough, the distance between two adjacent glue layers is 5mm-20 mm.
5. The honeycomb filter paper according to claim 1,
the length of the adhesive layer is between 5mm and 20 mm.
6. A honeycomb filter element is characterized in that,
is made by rolling the honeycomb filter element filter paper as claimed in any one of claims 1 to 5.
7. The honeycomb filter cartridge of claim 6,
the honeycomb filter element filter paper comprises corrugated filter paper;
and a sealant is arranged on the upper side surface of the corrugated filter paper and close to the edge of the corrugated filter paper.
8. An air supply system for an internal combustion engine, comprising a cartridge housing in which is disposed a honeycomb filter according to claim 6 or 7.
Priority Applications (1)
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CN202120802634.4U CN215109225U (en) | 2021-04-19 | 2021-04-19 | Honeycomb filter element filter paper, honeycomb filter element and gas supply system of internal combustion engine |
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CN202120802634.4U CN215109225U (en) | 2021-04-19 | 2021-04-19 | Honeycomb filter element filter paper, honeycomb filter element and gas supply system of internal combustion engine |
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CN215109225U true CN215109225U (en) | 2021-12-10 |
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CN202120802634.4U Active CN215109225U (en) | 2021-04-19 | 2021-04-19 | Honeycomb filter element filter paper, honeycomb filter element and gas supply system of internal combustion engine |
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