CN215104224U

CN215104224U - Double-cutter-head ultrasonic slicer

Info

Publication number: CN215104224U
Application number: CN202121578082.XU
Authority: CN
Inventors: 尤锡钦
Original assignee: Jinjiang Hongsheng Machinery Co ltd
Current assignee: Jinjiang Hongsheng Machinery Co ltd
Priority date: 2021-07-12
Filing date: 2021-07-12
Publication date: 2021-12-10
Anticipated expiration: 2031-07-12

Abstract

The utility model discloses a double-cutter head ultrasonic slicer, which has the technical proposal that the key points comprise a slicing area and a material placing area, the blowing district upper surface be provided with the conveying way, conveying way one end is provided with the pusher, the conveying way top is provided with a plurality of blowing casees, the blowing incasement corresponds outward and is provided with a plurality of blowing boards that are used for holding in the palm the material, the section district is provided with circular revolving stage, be provided with first station along the circumference interval on the revolving stage, the second station, third station and fourth station, all be provided with mobilizable holding piece on every station, first station is provided with first ultrasonic knife, first ultrasonic knife is located conveying way end, the second station is provided with second ultrasonic knife, second ultrasonic knife is located holding piece left side, the third station is provided with the inductor, the inductor is located on the mesa in section district and corresponds with the holding piece, the fourth station sets up the gas blow pipe. The utility model has the characteristics of shearing the effect better, can respond to the wastrel.

Description

Double-cutter-head ultrasonic slicer

Technical Field

The utility model relates to a slicer field, more specifically says that it involves a double knives head ultrasonic slicer.

Background

The slicing machine is mainly used for shearing underwear strap cloth products and the like, most of the existing slicing machines are hot cutting methods, namely, a cutter is heated to a certain high temperature, then the cloth products are cut off by the cutter, the hot cutter is high in shearing efficiency of the cutting surface, the cutting surface or the edge of a punched hole is automatically sealed, but the defects of blackening, scorching, hardening, edge scattering, poor hand feeling and the like can be caused, due to the use of the hot cutter, the underwear strap can be stuck on the cutter to generate defective goods sometimes, meanwhile, the traditional slicing machine is a 7-shaped cutter, and the cut strap is poor in toughness and poor in effect. After the slicing machine is improved, an ultrasonic technology is added, the principle of ultrasonic cutting and automatic welding and edge sealing is utilized, the special-shaped cutting and welding of the slices are completed, the production efficiency is greatly improved, the production cost is reduced, the product is more standardized, the quality is more stable, and the appearance is more attractive.

SUMMERY OF THE UTILITY MODEL

To the not enough of closest prior art existence, the utility model aims to provide a shear the effect better, can respond to the double-cutter head ultrasonic wave slicer of wastrel.

To the above, the utility model provides a technical scheme that its technical problem and take is: the utility model provides a double-cutter head ultrasonic slicer, includes the section area and the blowing district of adjacent setting, its characterized in that: the blowing district upper surface be provided with the conveying way, conveying way one end is provided with the pusher, the conveying way top is provided with a plurality of blowing casees, the blowing incasement corresponds outward and is provided with a plurality of blowing boards that are used for holding in the palm the material of sending, the section district is provided with circular revolving stage, be provided with first station along the circumference interval on the revolving stage, the second station, third station and fourth station, all be provided with mobilizable holding piece on every station, first station is provided with the first ultrasonic knife that cuts off and fuse the underwear area, first ultrasonic knife is located the conveying way end in section, the second station is provided with the second ultrasonic knife that fuses the adjacent limit on underwear area cut-off limit, second ultrasonic knife is located the holding piece left side, the third station is provided with the inductor, the inductor is located the mesa in section district and corresponds with the holding piece, the fourth station sets up the gas blow pipe.

By adopting the scheme, the main fabric such as underwear tape is placed on the conveying path of the feeding area, other secondary fabrics are placed in the feeding box, the fabrics on the conveying belt are conveyed to the slicing area under the continuous pushing of the pusher, the secondary fabrics are converged at one position under the guiding of the feeding plate and combined, a plurality of fabrics are clamped by the clamping piece after being pushed to the first station of the slicing area, then the underwear tape roll is cut off and automatically welded by the first ultrasonic knife, because the other cut-off edge is fused when the previous underwear tape is cut, the two side edges of the underwear tape are fused and fixed at the moment, then the rotating disc rotates the underwear tape to the second station, the second ultrasonic knife on the second station cuts the adjacent edge of the cut-off edge of the fabrics, at the moment, the underwear tape finishes the fusion of three edges, then rotates to the third station for detection, whether the fabrics are clamped in the specified clamping piece position or not is detected, in time discover that the fabric is pressed from both sides askewly and is cuted and appear the substandard product, when rotatory fourth station, the mouth of pipe of gas blow pipe aims at the holding piece, and the gas blow pipe blows the fabric away when the holding piece loosens, falls into the case of collecting, and when the inductor discovery fabric has the disability, the gas blow pipe can increase the dynamics of blowing, lets the disability fabric fly far and do not fall into the case of collecting.

The utility model discloses still further set up to, the revolving stage install on the motor frame, be provided with the rotating electrical machines in the motor frame, rotating electrical machines and revolving stage fixed connection.

The utility model discloses still further set up to, first station, second station, third station and fourth station on the vertical backup pad that is provided with, the backup pad upper end transversely is provided with the mounting panel, the mounting panel corresponds from top to bottom with backup pad fixed connection and mounting panel and holding piece one end.

The utility model discloses still further set up to, revolving stage center be provided with the air pump maincenter, be provided with the air pump post on the mounting panel, the air pump post run through in the mounting panel and with holding piece fixed connection, the air pump post passes through the trachea and links to each other with the air pump maincenter.

The utility model discloses still further set up to, centre gripping piece below correspondence be provided with the centre gripping film, centre gripping film fixed connection is on the revolving stage, the centre gripping piece is provided with the skid resistant course on being located the contact surface of centre gripping fabric with the centre gripping film.

The utility model discloses still further set up to, first ultrasonic wave sword and second ultrasonic wave sword be the double blade that the combination formed from top to bottom corresponds.

The utility model discloses still further set up to, the gas blow pipe for can buckle at will and the tubular metal resonator of stereotyping, the mouth of pipe and the holding piece of tubular metal resonator are aligned, the outer cladding of tubular metal resonator has the protective layer.

The utility model discloses still further set up to, the blowing district be provided with control panel.

Through adopting the above scheme, the rotating electrical machines drives the revolving stage rotatory, it is rotatory that air pump maincenter and centre gripping piece etc. on the revolving stage are followed the revolving stage, the rotatory fixed angle of revolving stage at every turn, let centre gripping piece and ultrasonic wave sword, the inductor, the gas blow pipe aligns, the common firm air pump post of mounting panel and backup pad, it is more stable when controlling the centre gripping piece to make the air pump post, the position of fabric can be fixed better to the skid resistant course on centre gripping piece and the centre gripping film, prevent to cause the skew when rotatory removal or shearing, the gas blow pipe can blow away the machine with the fabric of accomplishing, reduce the operation flow of machine, make the machine use simpler also reduce the loss to the machine simultaneously, service life is more permanent, control panel can be to the functioning speed of machine, adjust shearing technology etc., wider efficiency is higher.

Has the advantages that: the first ultrasonic wave knife cuts off the underwear strip coil and automatically melts the edge after the fabric is clamped by the clamping sheets, because the other cut-off edge is fused when the previous underwear strip is cut, the two side edges of the underwear strip are fused and fixed at the moment, then the fabric is rotated to the second station by the clamping sheets, the adjacent edge of the cut-off edge of the fabric is cut and fused by the second ultrasonic wave knife, the fusion of three edges of the underwear strip is completed at the moment, the ultrasonic wave slicer is changed from the original 7-shaped slicer into two slicers which are separated, transversely cut and vertically cut, the separated slicers are more accurate in use and more stable in quality, the phenomena of inaccurate control on positioning and size are reduced, meanwhile, the fused edge sealing is more firm, flexible and smooth, and the rotary disc can drive the clamping sheets to rotate one step after each step of operation is completed, so that each clamping sheet rotates to the next station for next step of operation, make each station keep in section district operation, it is too huge to have reduced the assembly line of lengthy, the rate of utilization in space has been improved in the setting of rotary disk, this machine has greatly saved the manual work, make production more simple swift, the position of fabric can be fixed better to the skid resistant course on holding piece and the centre gripping film, prevent to cause the skew when rotatory removal or shearing, the inductor can detect out the wastrel, can blow it away in advance when blowing away the fabric, prevent to influence subsequent work flow with the certified products thoughtlessly together.

Drawings

Fig. 1 is a schematic structural diagram of the present embodiment.

Fig. 2 is a schematic structural diagram of the dicing area according to this embodiment.

Fig. 3 is a schematic top view of the dicing area according to the embodiment.

Reference numerals: 1-a material discharging area; 11-a transfer lane; 12-a pusher; 13-discharging the material box; 14-a discharge plate; 15-control panel; 2-a slicing area; 21-a rotating table; 211-a clamping piece; 212-a support plate; 213-mounting plate; 214-holding the backsheet; 215-an anti-slip layer; 22-air pump hub; 23-an air pump column; 24-a motor frame; 25-a rotating electrical machine; 26-a first ultrasonic blade; 27-a second ultrasonic blade; 28-a sensor; 29-gas blowing pipe.

Detailed Description

In order to make the aforementioned objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and detailed description. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflicting with each other.

As shown in fig. 1-3, the device comprises a slicing area 2 and a material placing area 1 which are adjacently arranged, wherein the upper surface of the material placing area 1 is provided with a conveying channel 11, one end of the conveying channel 11 is provided with a pusher 12, a plurality of material placing boxes 13 are arranged above the conveying channel 11, a plurality of material placing plates 14 for supporting and feeding materials are correspondingly arranged outside the material placing boxes 13, the slicing area 2 is provided with a circular rotating platform 21, a first station, a second station, a third station and a fourth station are arranged on the rotating platform 21 at intervals along the circumference, each station is provided with a movable clamping piece 211, the first station is provided with a first ultrasonic blade 26, the first ultrasonic blade 26 is positioned right in front of the clamping piece 211 and corresponds to the conveying channel 11 of the material placing area 1, the second station is provided with a second ultrasonic blade 27, the second ultrasonic blade 27 is positioned on the left side of the clamping piece 211, the third station is provided with a sensor 28, the sensor 28 is positioned on the table top of the slicing area 2 and corresponds to the clamping piece 211, the fourth station sets up gas blow pipe 29, revolving stage 21 install on motor frame 24, be provided with rotating electrical machines 25 in motor frame 24, rotating electrical machines 25 and revolving stage 21 fixed connection, first station, second station, third station and fourth station on vertically be provided with backup pad 212, backup pad 212 upper end transversely is provided with mounting panel 213, mounting panel 213 and backup pad 212 fixed connection and mounting panel 213 correspond from top to bottom with centre gripping piece 211 one end, revolving stage 21 center be provided with air pump maincenter 22, be provided with air pump post 23 on mounting panel 213, air pump post 23 runs through in mounting panel 213 and with centre gripping piece 211 fixed connection, air pump post 23 passes through the trachea and links to each other with air pump maincenter 22, centre gripping piece 211 below correspond and be provided with centre gripping film 214, centre gripping film 214 fixed connection is on revolving stage 21, centre gripping piece 211 is located the contact surface of centre gripping fabric with centre gripping film 214 and is provided with skid resistant course 215, first ultrasonic wave sword 26 and second ultrasonic wave sword 27 be the double blade that corresponds the combination from top to bottom and form, gas blow pipe 29 for can buckle at will and the tubular metal resonator of stereotyping, the mouth of pipe of tubular metal resonator aligns with holding piece 211, the outer cladding of tubular metal resonator has the protective layer, blowing district 1 be provided with control panel 15.

In this embodiment, a main fabric such as an underwear tape is placed on the conveying path 11 of the feeding area 1, other secondary fabrics are placed in the feeding box 13, the fabrics on the conveying belt are conveyed to the slicing area 2 under the continuous pushing of the pusher 12, the secondary fabrics are gathered together and combined under the guiding of the feeding plate 14, a plurality of fabrics are clamped by the clamping piece 211 after being conveyed to the first station of the slicing area 2, then the underwear tape is cut and automatically welded by the first ultrasonic knife 26, since the other cut edge is fused when the previous underwear tape is cut, the two sides of the underwear tape are fused and fixed, then the rotating disc 21 rotates the underwear tape to the second station, the second ultrasonic knife 27 on the second station cuts the adjacent edge of the fabric cut edge, at this time, the underwear tape completes the fusion of three edges, and then rotates to the third station for detection, whether the fabric is clamped in a specified clamping piece position is detected, inferior-quality products are found in the situation that the fabric is clamped askew and cut in time, when the fabric rotates to a fourth station, a pipe opening of the air blowing pipe 29 is aligned with the clamping piece 211, the air blowing pipe 29 blows the fabric away when the clamping piece 211 is loosened and falls into a collected box, when the inductor 28 finds that the fabric has defects, the air blowing pipe 29 can increase air blowing strength to enable the defective fabric to fly away and not fall into the collected box, the ultrasonic slicer is changed from an original 7-shaped slicer into two separate slicers for transverse cutting and vertical cutting, the separate slicers are more accurate in use and more stable in quality, the phenomena of inaccurate control in positioning and size are reduced, meanwhile, fused edge sealing is firmer, more flexible and smoother, the rotary disc can drive the clamping piece 211 to rotate one step after each step of operation is completed, and the rotary motor 25 drives the rotary table 21 to rotate, the air pump hub 22 and the clamping sheet 211 on the rotary table 21 rotate along with the rotary table 21, the rotary table 21 rotates at a fixed angle each time to enable the clamping sheet 211 to be aligned with the ultrasonic blade, the sensor 28 and the air blowing pipe 29, the mounting plate 213 and the support plate 212 jointly stabilize the air pump column 23 to enable the air pump column 23 to be more stable when controlling the clamping sheet 211, the anti-slip layer 215 on the clamping sheet 211 and the clamping sheet 214 can better fix the position of the fabric to prevent deviation during rotating movement or shearing, the air blowing pipe 29 can blow the finished fabric away from the machine, the operation flow of the machine is reduced, the machine is simpler to use and also reduces the loss of the machine, the service life is longer, the control panel 15 can adjust the running speed, the shearing process and the like of the machine, the use range is wider, the efficiency is higher, the sensor 28 can detect defective goods and blow the fabric away in advance, the subsequent work flow is prevented from being influenced by the fact that the clamping pieces 211 are rotated to the next station to be operated on next step, the stations are kept running in the slicing area 2, the phenomenon that a long assembly line leads to the fact that a machine is too large is reduced, the utilization rate of the space is improved due to the arrangement of the rotating disc, manual work is greatly saved through the machine, and production is simpler and faster.

It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. To the extent that such modifications and variations of the present invention fall within the scope of the claims and their equivalents, it is intended that the present invention encompass such modifications and variations as well.

Claims

1. The utility model provides a double-cutter head ultrasonic slicer, includes slicing area (2) and blowing district (1) of adjacent setting, its characterized in that: the upper surface of the material placing area (1) is provided with a conveying channel (11), one end of the conveying channel (11) is provided with a pusher (12), a plurality of material placing boxes (13) are arranged above the conveying channel (11), a plurality of material placing plates (14) used for supporting and conveying materials are correspondingly arranged outside the material placing boxes (13), the slicing area (2) is provided with a circular rotating table (21), a first station, a second station, a third station and a fourth station are arranged on the rotating table (21) at intervals along the circumference, each station is provided with a movable clamping piece (211), the first station is provided with a first ultrasonic knife (26) for cutting and fusing an underwear tape, the first ultrasonic knife (26) is positioned at the tail end of the conveying channel (11) of the material placing area (1), the second station is provided with a second ultrasonic knife (27) for fusing an adjacent edge of the cutting edge of the underwear tape, and the second ultrasonic knife (27) is positioned on the left side of the clamping piece (211), the third station is provided with an inductor (28), the inductor (28) is positioned on the table top of the slicing area (2) and corresponds to the clamping piece (211), and the fourth station is provided with an air blowing pipe (29).

2. The ultrasonic microtome of claim 1, wherein: the rotary table (21) is arranged on a motor frame (24), a rotary motor (25) is arranged in the motor frame (24), and the rotary motor (25) is fixedly connected with the rotary table (21).

3. The ultrasonic microtome of claim 1, wherein: first station, second station, third station and fourth station on vertically be provided with backup pad (212), backup pad (212) upper end transversely is provided with mounting panel (213), mounting panel (213) and backup pad (212) fixed connection and mounting panel (213) and centre gripping piece (211) one end correspond from top to bottom.

4. The ultrasonic microtome of claim 1, wherein: revolving stage (21) center be provided with air pump maincenter (22), be provided with air pump post (23) on mounting panel (213), air pump post (23) run through in mounting panel (213) and with holding piece (211) fixed connection, air pump post (23) link to each other with air pump maincenter (22) through the trachea.

5. The ultrasonic microtome of claim 1, wherein: the clamping fabric is characterized in that a clamping bottom plate (214) is correspondingly arranged below the clamping sheet (211), the clamping bottom plate (214) is fixedly connected to the rotating table (21), and an anti-skid layer (215) is arranged on the contact surface, located on the clamping fabric, of the clamping sheet (211) and the clamping bottom plate (214).

6. The ultrasonic microtome of claim 1, wherein: the first ultrasonic knife (26) and the second ultrasonic knife (27) are both double blades formed by combining up and down correspondingly.

7. The ultrasonic microtome of claim 1, wherein: the air blowing pipe (29) is a metal pipe which can be bent and shaped at will, the pipe orifice of the metal pipe is aligned with the clamping sheet (211), and the metal pipe is externally coated with a protective layer.

8. The ultrasonic microtome of claim 1, wherein: the emptying area (1) is provided with a control panel (15).