CN215103404U

CN215103404U - Die machining quenching device applying new technology

Info

Publication number: CN215103404U
Application number: CN202023061538.3U
Authority: CN
Inventors: 荆宝龙
Original assignee: Tianjin Xinhaoyuan Technology Development Co ltd
Current assignee: Tianjin Xinhaoyuan Technology Development Co ltd
Priority date: 2020-12-18
Filing date: 2020-12-18
Publication date: 2021-12-10
Anticipated expiration: 2030-12-18

Abstract

The utility model discloses an use mould processing guenching unit of new technology, including quenching bucket and high frequency furnace, quenching bucket passes through connecting plate fixed connection with the high frequency furnace, and quenching bucket and high frequency furnace all are provided with the heat insulating board with the connecting plate junction, and connecting plate one side fixed mounting has torsion motor, and torsion motor output is connected with "L" type support, "L" type support free end is connected with clamping mechanism, and the quenching bottom of the barrel portion is provided with and supplies liquid mechanism. The utility model can reduce energy loss and improve work efficiency by driving the workpiece to complete the switching between the quenching barrel and the high frequency furnace through the torsion motor; clamping of the workpiece is completed through the clamping mechanism, namely, the longitudinal stable displacement of the workpiece is completed through the matching of the conveying roller shaft and the output motor, so that the displacement stability is improved, and the quenching precision is further improved; the cooperation of water tank, oil tank, water pump and oil pump is convenient for accomplish the regulation to quenching medium in the quenching bucket, promotes application range and quenching efficiency.

Description

Die machining quenching device applying new technology

Technical Field

The utility model relates to a mould processing field especially relates to a mould processing guenching unit of using new technology.

Background

The mould, the industrial production uses injection moulding, blow moulding, extrusion, die-casting or forging forming, smelting, various moulds and tools of the punching press to get the required products, in short, the mould is the tool used for making the shaping article, this kind of tool is formed by various parts, different moulds are formed by different parts, it mainly realizes the processing of the article appearance through the change of the physical state of the shaping material, the name is "industrial mother", make the blank become the tool of the finished piece with specific shape and size under the external force, it is used in blanking, die forging, cold heading, extrusion, powder metallurgy pressing, pressure casting, and the shaping processing of compression moulding or injection moulding of the products such as engineering plastics, rubber, ceramic, etc., the mould has specific outline or cavity shape, the use has outline shape of the cutting edge to make the blank separate according to the outline shape, the blank can obtain a corresponding three-dimensional shape by using the shape of the inner cavity, the die generally comprises a movable die and a fixed die which can be combined and separated, a workpiece is taken out when the movable die and the fixed die are separated, the blank is injected into a die cavity for forming when the movable die and the fixed die are combined, the die is a precise tool and has a complex shape, the die bears the expansion force of the blank, the requirements on structural strength, rigidity, surface hardness, surface roughness and processing precision are high, and the development level of die production is one of important marks of the mechanical manufacturing level.

Most of the existing die processing quenching devices are not high enough in working efficiency and not well controlled in quenching precision, and particularly, multi-medium quenching requires a plurality of quenching barrels, so that a die processing quenching device applying a new technology in traditional Chinese medicine is needed.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the problems and provide a die processing quenching device applying a new technology.

The utility model discloses a following technical scheme realizes above-mentioned purpose:

a die processing quenching device applying a new technology comprises a quenching barrel and a high-frequency furnace, wherein the quenching barrel is fixedly connected with the high-frequency furnace through a connecting plate, the connecting part of the quenching barrel and the high-frequency furnace with the connecting plate is provided with a heat insulation plate, one side of the connecting plate is fixedly provided with a torsion motor, the output end of the torsion motor is connected with an L-shaped bracket, the free end of the L-shaped bracket is connected with a clamping mechanism, the bottom of the quenching barrel is provided with a liquid supply mechanism, the liquid supply mechanism comprises a water tank and an oil tank, the water tank and the oil tank are both fixedly arranged at the bottom of the quenching barrel, a stirring motor is arranged at the bottom of the quenching barrel and positioned at the center between the water tank and the oil tank, the output end of the stirring motor penetrates through the quenching barrel, the free end of the stirring motor is provided with a stirring roller shaft, and two waste material boxes are symmetrically arranged at the bottom of the quenching barrel and positioned at two sides of the stirring motor, the bottom of the quenching barrel is provided with through holes corresponding to two waste material boxes in a penetrating way, one side of each waste material box is respectively provided with a baffle in a sliding way, the lower side of one waste material box is connected with a water pump, the waste material box connected with the water pump and the water tank are communicated, one side of the waste material box corresponding to the water pump is provided with a filter screen, the lower side of the other waste material box is connected with an oil pump, the waste material box connected with the oil pump and the water tank are communicated, the filter screen is arranged at one side of the waste material box corresponding to the oil pump, the clamping mechanism comprises a mounting ring which is fixedly arranged at the free end of the L-shaped bracket, the inner side wall of the mounting ring points to the axis of the mounting ring and is fixedly provided with a spring, the free end of the spring is connected with a connecting block, one side of the connecting block is provided with a reinforcing plate and an output motor, the reinforcing plate is characterized in that a conveying roller shaft is rotatably arranged on one side of the free end of the reinforcing plate, a belt is arranged at the output end of the output motor, and the free end of the belt is sleeved outside a rotating shaft connected with the conveying roller shaft.

Preferably: the clamping mechanism comprises the mounting ring and the L-shaped bracket which are welded, and the quenching barrel and the high-frequency furnace are both mounted on two sides of the connecting plate through bolts.

By the arrangement, the connection strength of the clamping mechanism and the mounting ring is improved, and the relative fixed installation of the quenching barrel and the high-frequency furnace is facilitated.

Preferably: the quenching barrel and the high-frequency furnace are both bonded with the heat insulation plate, and the two heat insulation plates are both bonded with the connecting plate.

By the arrangement, the connection strength of the quenching barrel and the high-frequency furnace is improved, and the connection strength of the heat insulation plate and the connection plate is improved.

Preferably: the output end of the torque motor is connected with a rotating shaft, and the rotating shaft is connected with the L-shaped bracket in a key mode.

By the arrangement, the power supply of the torque motor corresponding to the L-shaped bracket is conveniently completed.

Preferably: the water tank is arranged at the bottom of the quenching barrel through bolts, and the oil tank is welded with the end face of the bottom of the quenching barrel.

So set up, be convenient for accomplish to the installation of water tank promotes the oil tank with the joint strength of quenching bucket.

Preferably: the output end of the stirring motor is rotatably connected with the bottom of the quenching barrel, and a bearing is arranged at the joint of the output end of the stirring motor and the bottom of the quenching barrel.

So set up, reduce the agitator motor output with the frictional force of quenching barrel head portion promotes the rotation smoothness of agitator roller axle.

Preferably: the water pump, be connected with the water pump the waste material box with the water tank junction all is provided with sealed pad.

So set up, promote the water pump, be connected with the water pump the waste material box with the sealing performance of water tank reduces the resource loss.

Preferably: the oil pump, the waste material box connected with the oil pump and the water tank are provided with sealing rubber.

So set up, promote the oil pump, be connected with the oil pump the waste material box with the sealing performance of water tank reduces the loss of quenching oil.

Preferably: the reinforcing plate with the connecting block welding, output motor pass through the bolt install in reinforcing plate one side.

So set up, promote the reinforcing plate with the joint strength of connecting block is convenient for accomplish right output motor's installation.

Preferably: the output motor output end is sleeved with a belt pulley, the outer side of a rotating shaft connected with the conveying roller shaft is sleeved with a belt pulley, and the two belt pulleys are matched with the belt.

So set up, be convenient for accomplish to output motor with the power transmission of conveying roller axle.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the workpiece is driven by the torsion motor to complete the switching between the quenching barrel and the high-frequency furnace, so that the energy loss is reduced, and the working efficiency is improved;

2. clamping of the workpiece is completed through the clamping mechanism, namely, the longitudinal stable displacement of the workpiece is completed through the matching of the conveying roller shaft and the output motor, so that the displacement stability is improved, and the quenching precision is further improved;

3. the cooperation of water tank, oil tank, water pump and oil pump is convenient for accomplish the regulation to quenching medium in the quenching bucket, promotes application range and quenching efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

FIG. 1 is an isometric view of a die-machining quenching apparatus applying a new technology of the present invention;

FIG. 2 is a top view of a quenching apparatus for mold processing according to the new technology of the present invention;

FIG. 3 is a cross-sectional view of a quenching device for mold processing according to the new technology of the present invention;

FIG. 4 is a bottom view of the quenching device for mold processing according to the new technology of the present invention;

FIG. 5 is a partial enlarged view of a clamping mechanism of a quenching device for mold processing applying the new technology of the present invention;

the reference numerals are explained below:

1. a quenching barrel; 2. a high-frequency furnace; 3. a connecting plate; 4. a heat insulation plate; 5. a torque motor; 6. a mounting ring; 7. a spring; 8. a water tank; 9. an oil tank; 10. a waste material box; 11. a baffle plate; 12. a water pump; 13. an oil pump; 14. a stirring motor; 15. a stirring roller shaft; 16. a filter screen; 17. connecting blocks; 18. an output motor; 19. A reinforcing plate; 20. a transfer roller shaft; 21. a belt.

Detailed Description

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The present invention will be further explained with reference to the accompanying drawings:

example 1

As shown in figures 1-5, a die processing quenching device applying a new technology comprises a quenching barrel 1 and a high frequency furnace 2, the quenching barrel 1 and the high frequency furnace 2 are fixedly connected through a connecting plate 3, the connection parts of the quenching barrel 1 and the high frequency furnace 2 with the connecting plate 3 are both provided with heat insulation plates 4, one side of the connecting plate 3 is fixedly provided with a torsion motor 5, the output end of the torsion motor 5 is connected with an L-shaped bracket, the free end of the L-shaped bracket is connected with a clamping liquid supply mechanism, the bottom of the quenching barrel 1 is provided with a clamping mechanism which comprises a mounting ring 6, the mounting ring 6 is fixedly arranged at the free end of the L-shaped bracket, the inner side wall of the mounting ring 6 points to the axis of the mounting ring 6 and is fixedly provided with a spring 7, the free end of the spring 7 is connected with a connecting block 17, one side of the connecting block 17 is provided with a reinforcing plate 19 and an output motor 18, one side of the free end of the reinforcing plate 19 is rotatably provided with a transmission roller shaft 20, the output end of an output motor 18 is provided with a belt 21, the free end of the belt 21 is sleeved outside a rotating shaft connected with a conveying roller shaft 20, a liquid supply mechanism comprises a water tank 8 and an oil tank 9, the water tank 8 and the oil tank 9 are both fixedly arranged at the bottom of a quenching barrel 1, a stirring motor 14 is arranged at the bottom of the quenching barrel 1 and at the center between the water tank 8 and the oil tank 9, the output end of the stirring motor 14 penetrates through the quenching barrel 1, the free end of the stirring motor is provided with a stirring roller shaft 15, two waste material boxes 10 are symmetrically arranged at the bottom of the quenching barrel 1 and at the two sides of the stirring motor 14, a through hole is arranged at the bottom of the quenching barrel 1 corresponding to the two waste material boxes 10, one side of each waste material box 10 is respectively provided with a baffle plate 11 in a sliding manner, the lower side of one waste material box 10 is connected with a water pump 12, the waste material boxes 10 connected with the water pump 12 are communicated with the water tank 8, and one side of the waste material boxes 10 corresponding to the water pump 12 is provided with a filter screen 16, an oil pump 13 is connected and arranged on the lower side of the other waste material box 10, the oil pump 13, the waste material box 10 connected with the oil pump 13 and the water tank 8 are communicated, a filter screen 16 is installed on one side of the waste material box 10 corresponding to the oil pump 13, a mounting ring 6 and an L-shaped bracket included by the clamping mechanism are welded, and the quenching barrel 1 and the high-frequency furnace 2 are both installed on two sides of the connecting plate 3 through bolts.

The working principle is as follows: the staff will wait to process the work piece and arrange clamping mechanism center department in, accomplish the clamping through spring 7 and conveying roller 20, accomplish the longitudinal displacement to the work piece through output motor 18 and belt 21 transmission, accomplish the switching between quenching bucket 1 and high frequency furnace 2 to the work piece through torque motor 5, because the setting of water tank 8, oil tank 9, water pump 12 and oil pump 13, be convenient for accomplish the conversion and the regulation to the quenching medium in the quenching bucket 1, the quenching residue falls into the dump bin, block through filter screen 16, take out waste material box 10 quenching residue after taking out baffle 11, adapt to multiple quenching demand, accomplish work.

Preferably: the quenching barrel 1 and the high-frequency furnace 2 are both bonded with the heat insulation plates 4, the two heat insulation plates 4 are both bonded with the connecting plate 3, the connecting strength of the quenching barrel 1 and the high-frequency furnace 2 is improved, the connecting strength of the heat insulation plates 4 and the connecting plate 3 is improved, the output end of the torsion motor 5 is connected with a rotating shaft, the rotating shaft is connected with an L-shaped bracket key, so that the power supply of the torsion motor 5 corresponding to the L-shaped bracket is conveniently completed, the water tank 8 is arranged at the bottom of the quenching barrel 1 through bolts, the oil tank 9 is welded with the bottom end face of the quenching barrel 1, so that the installation of the water tank 8 is conveniently completed, the connecting strength of the oil tank 9 and the quenching barrel 1 is improved, the output end of the stirring motor 14 is rotatably connected with the bottom of the quenching barrel 1, and the connecting part of the output end of the stirring motor 14 and the bottom of the quenching barrel 1 is provided with a bearing, the friction force between the output end of the stirring motor 14 and the bottom of the quenching barrel 1 is reduced, the rotating smoothness of the stirring roller shaft 15 is improved, and the water pump 12, and the joints of the waste box 10 and the water tank 8 are provided with sealing gaskets, promote water pump 12, be connected with the sealing performance of waste material box 10 and water tank 8 of water pump 12, reduce the resource loss, oil pump 13, waste material box 10 and the water tank 8 that are connected with oil pump 13 are provided with sealing rubber, promote oil pump 13, be connected with the sealing performance of waste material box 10 and the water tank 8 of oil pump 13, reduce the loss of quenching oil, reinforcing plate 19 and connecting block 17 welding, output motor 18 passes through bolted mounting in reinforcing plate 19 one side, promote the joint strength of reinforcing plate 19 and connecting block 17, be convenient for accomplish the installation to output motor 18, output motor 18 output end cover is equipped with belt 21 wheel, the pivot outside cover that conveying roller 20 connects is equipped with belt 21 wheel, two belt 21 wheels and belt 21 phase-matches, be convenient for accomplish the power transmission to output motor 18 and conveying roller 20.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.

Claims

1. The utility model provides an use mould processing guenching unit of new technology, includes quenching bucket (1) and high-frequency furnace (2), its characterized in that: the quenching tank (1) is fixedly connected with the high-frequency furnace (2) through a connecting plate (3), the connection part of the quenching tank (1) and the high-frequency furnace (2) with the connecting plate (3) is provided with a heat insulation plate (4), one side of the connecting plate (3) is fixedly provided with a torsion motor (5), the output end of the torsion motor (5) is connected with an L-shaped bracket, the free end of the L-shaped bracket is connected with a clamping mechanism, the bottom of the quenching tank (1) is provided with a liquid supply mechanism which comprises a water tank (8) and an oil tank (9), the water tank (8) and the oil tank (9) are fixedly arranged at the bottom of the quenching tank (1), a stirring motor (14) is arranged at the center between the water tank (8) and the oil tank (9) and positioned at the bottom of the quenching tank (1), the output end of the stirring motor (14) penetrates through the quenching tank (1) and the free end of the quenching tank is provided with a stirring roller shaft (15), the quenching device is characterized in that two waste material boxes (10) are symmetrically arranged at the bottom of the quenching barrel (1) and on two sides of the stirring motor (14), the bottom of the quenching barrel (1) corresponds to two waste material boxes (10) which are provided with through holes in a penetrating manner, one side of each waste material box (10) is provided with a baffle (11) in a sliding manner, one lower side of each waste material box (10) is connected with a water pump (12), the water pump (12) is connected with the water pump (12), the waste material boxes (10) are communicated with the water tank (8), one side of each waste material box (10) corresponding to the water pump (12) is provided with a filter screen (16), the other lower side of each waste material box (10) is connected with an oil pump (13), the oil pump (13) is connected with the waste material boxes (10) connected with the water tank (8), one side of each waste material box (10) corresponding to the oil pump (13) is provided with the filter screen (16), clamping machine constructs including collar (6), collar (6) fixed mounting in "L" type support free end, collar (6) inside wall is directional collar (6) axis is fixed and is provided with spring (7), spring (7) free end is connected with connecting block (17), connecting block (17) one side is provided with reinforcing plate (19) and output motor (18), reinforcing plate (19) free end one side is rotated and is provided with conveying roller (20), output motor (18) output is provided with belt (21), belt (21) free end suit in the pivot outside that conveying roller (20) are connected.

2. The quenching device for die processing applying the new technology as claimed in claim 1, wherein: the clamping mechanism comprises a mounting ring (6) and an L-shaped bracket which are welded, and the quenching barrel (1) and the high-frequency furnace (2) are both mounted on two sides of the connecting plate (3) through bolts.

3. The quenching device for die processing applying the new technology as claimed in claim 1, wherein: the quenching barrel (1) and the high-frequency furnace (2) are both bonded with the heat insulation plates (4), and the two heat insulation plates (4) are both bonded with the connecting plate.

4. The quenching device for die processing applying the new technology as claimed in claim 1, wherein: the output end of the torque motor (5) is connected with a rotating shaft, and the rotating shaft is connected with the L-shaped bracket in a key mode.

5. The quenching device for die processing applying the new technology as claimed in claim 1, wherein: the water tank (8) is mounted at the bottom of the quenching barrel (1) through bolts, and the oil tank (9) is welded with the bottom end face of the quenching barrel (1).

6. The quenching device for die processing applying the new technology as claimed in claim 1, wherein: the output end of the stirring motor (14) is rotatably connected with the bottom of the quenching barrel (1), and a bearing is arranged at the joint of the output end of the stirring motor and the quenching barrel.

7. The quenching device for die processing applying the new technology as claimed in claim 1, wherein: the water pump (12), the waste material box (10) connected with the water pump (12) and the water tank (8) are provided with sealing gaskets at the joints.

8. The quenching device for die processing applying the new technology as claimed in claim 1, wherein: the oil pump (13), the waste material box (10) connected with the oil pump (13) and the water tank (8) are provided with sealing rubber.

9. The quenching device for die processing applying the new technology as claimed in claim 1, wherein: the reinforcing plate (19) is welded with the connecting block (17), and the output motor (18) is installed on one side of the reinforcing plate (19) through bolts.

10. The quenching device for die processing applying the new technology as claimed in claim 1, wherein: the belt pulley is sleeved at the output end of the output motor (18), the belt pulley is sleeved on the outer side of a rotating shaft connected with the conveying roller shaft (20), and the two belt pulleys are matched with the belt (21).