CN215102832U - Novel device for producing large-caliber quartz tube by electric heating method - Google Patents
Novel device for producing large-caliber quartz tube by electric heating method Download PDFInfo
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- CN215102832U CN215102832U CN202121279954.2U CN202121279954U CN215102832U CN 215102832 U CN215102832 U CN 215102832U CN 202121279954 U CN202121279954 U CN 202121279954U CN 215102832 U CN215102832 U CN 215102832U
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Abstract
The utility model discloses a new device of electric heating method production heavy-calibre quartz capsule, the on-line screen storage device comprises a base, base upper portion both sides are provided with fixing base one and fixing base two, it is provided with head of a bed anchor clamps one and head of a bed anchor clamps two to rotate respectively on fixing base one and the fixing base two, be provided with screw rod and direction slide bar between fixing base one and the fixing base two, screw rod and one fixing base rotate to be connected, the cover is equipped with forming device on direction slide bar and the screw rod, the front side of base be provided with head of a bed anchor clamps two complex rotation motors, the right side of base is provided with the moving motor, one side of base is provided with the controller. The utility model discloses a heating device who uses the electric energy heats the quartz capsule, heats evenly and efficient.
Description
Technical Field
The utility model relates to a heavy-calibre quartz capsule processing technology field specifically is electric heating method production heavy-calibre quartz capsule new installation.
Background
The traditional tube expanding lathe adopts oxyhydrogen combustion to provide a heat source, the oxyhydrogen has strict requirements on a use site, and the potential safety hazard is large, an oxyhydrogen flame head outside a quartz glass tube heats the quartz tube, the width of the flame head is limited, the heating area is limited, the melting efficiency is low, and particularly, the large-diameter quartz tube with thicker wall thickness has uneven melting state, so that the large-diameter quartz tube has the defects of corrugation, large stress and the like easily caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a new device for producing a large-caliber quartz tube by an electric heating method, which uses the mode of electric heating to replace the mode of flame heating so as to solve the problem of the prior art.
In order to achieve the above object, the utility model provides a following technical scheme: new device for producing large-caliber quartz tubes by using electric heating method, comprises a base, wherein a first fixing seat and a second fixing seat are arranged on two sides of the upper portion of the base, a first bedside clamp and a second bedside clamp are respectively arranged on the first fixing seat and the second fixing seat in a rotating mode, a screw rod and a guide slide rod are arranged between the first fixing seat and the second fixing seat in a rotating mode, a forming device is sleeved on the guide slide rod and the screw rod in a sleeved mode, a rotating motor matched with the second bedside clamp is arranged on the front side of the base, a moving motor is arranged on the right side of the base, a first belt pulley is connected to an output shaft of the moving motor, a rotating shaft is connected with the second fixing seat in a penetrating mode, the rotating shaft is connected with the fixing seats in a rotating mode, a controller is arranged on one side of the base, and the controller is connected with the rotating motor, The mobile motor is electrically connected.
Preferably, the forming device comprises a movable support, a heating device arranged on the upper portion of the movable support and a graphite forming device arranged on one side of the movable support, the movable support is in threaded connection with the screw, and the movable support is in sliding connection with the guide sliding rod.
Preferably, heating device includes a protective sleeve, a coil, a heat preservation layer and an induction graphite cylinder, the induction graphite cylinder is coaxially arranged in the protective sleeve, the heat preservation layer is arranged on the outer side of the induction graphite cylinder, the protective sleeve is arranged on the outer side of the heat preservation layer, the coil is arranged on the outer side of the heat preservation layer, the protective sleeve is arranged on the outer side of the coil and the bottom of the protective sleeve is connected with the movable support, and the coil is electrically connected with the controller.
Preferably, the graphite forming device comprises a cold water box, an electric cylinder supporting plate, a graphite wheel, an overflow box, a water outlet pipe and a water inlet pipe, wherein the bottom of the electric cylinder is connected with the electric cylinder supporting plate, one side of the electric cylinder supporting plate is connected with a movable support, the top of the electric cylinder is connected with the cold water box, the graphite wheel is rotatably arranged in the cold water box, the overflow box is sleeved outside the cold water box, the cold water box is communicated with the overflow box through a pipeline, the water inlet pipe is communicated with the cold water box, the water outlet pipe is communicated with the overflow box, and the electric cylinder is electrically connected with the controller.
Preferably, the second bedside clamp comprises a chuck, a connecting pipe and a second belt pulley, the connecting pipe penetrates through the second fixing seat and is rotationally connected with the inner wall of the second fixing seat, the two ends of the connecting pipe are respectively connected with the chuck and the second belt pulley, and the second belt pulley is connected with the first belt pulley through a belt.
Preferably, the water outlet pipe and the water inlet pipe are both connected with water valves.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model starts the coil through the controller, heats the quartz glass tube through the induction graphite cylinder to soften the quartz glass tube, and the heating is uniform, thereby improving the safety and the heating efficiency;
2. the utility model discloses a graphite forming device can follow the movable support and remove together, restricts the bore of requirement to the quartz capsule of soft heavy-calibre, and under the rotation motor drives, the quartz glass pipe rotates, drives the graphite wheel rotation rather than the contact, and the graphite wheel drives the cooling water quartz capsule of cooling in the cooling water box, makes it stereotype to the required size.
Drawings
FIG. 1 is a sectional view of a novel device for producing a large-diameter quartz tube by an electric heating method according to the present invention;
FIG. 2 is a schematic view of a novel device for producing a large-diameter quartz tube by an electric heating method according to the present invention;
fig. 3 is an enlarged schematic view of a structure shown in fig. 1 according to the present invention.
In the figure: 100. a base; 101. a first fixed seat; 102. a second fixed seat; 103. a first bedside clamp; 104. a second bedside clamp; 1041. a chuck; 1042. a connecting pipe; 1043. a second belt pulley; 105. a screw; 106. a guide slide bar; 107. a molding device; 108. rotating the motor; 109. a moving motor; 110. a first belt pulley; 111. a rotating shaft; 112. a controller; 1071. moving the support; 1072. a heating device; 10721, a protective cover; 10722. a coil; 10723. a heat-insulating layer; 10724. an induction graphite cylinder; 1073. a graphite molding device; 10731. a cold water box; 10732. an electric cylinder; 10733. an electric cylinder support plate; 10734. a graphite wheel; 10735. an overflow box; 10736. a water outlet pipe; 10737. and (4) a water inlet pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided", "sleeved/connected", "connected", and the like are to be understood in a broad sense, such as "connected", which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-3, the present invention provides a technical solution: a novel device for producing a large-caliber quartz tube by an electric heating method comprises a base 100, a first fixed seat 101 and a second fixed seat 102 are installed on two sides of the upper portion of the base 100, a first bedside clamp 103 and a second bedside clamp 104 are respectively installed on the first fixed seat 101 and the second fixed seat 102 in a rotating mode, a screw 105 and a guide slide rod 106 are installed between the first fixed seat 101 and the second fixed seat 102, the screw 105 is connected with the first fixed seat 101 in a rotating mode, a forming device 107 is sleeved on the guide slide rod 106 and the screw 105, a rotating motor 108 matched with the second bedside clamp 104 is installed on the front side of the base 100, a moving motor 109 is installed on the right side of the base 100, a first belt pulley 110 is connected to an output shaft of the moving motor 109, a rotating shaft 111 is connected to an output shaft of the moving motor 109, the rotating shaft 111 penetrates through the second fixed seat 102 and is connected to the screw 105, the rotating shaft 111 is connected to the fixed seats in a rotating mode, and a controller 112 is installed on one side of the base 100, the controller 112 is electrically connected to the rotation motor 108 and the moving motor 109.
The molding device 107 includes a moving support 1071, a heating device 1072 mounted on the upper portion of the moving support 1071, and a graphite molding device 1073 mounted on one side of the moving support 1071, wherein the moving support 1071 is screw-coupled to the screw 105, and the moving support 1071 is slidably coupled to the guide slide 106.
The graphite molding device 1073 comprises a cold water box 10731, an electric cylinder 10732, an electric cylinder support plate 10733, a graphite wheel 10734, a water overflow box 10735, a water outlet pipe 10736 and a water inlet pipe 10737, wherein the bottom of the electric cylinder 10732 is connected with the electric cylinder support plate 10733, one side of the electric cylinder support plate 10733 is connected with a movable support 1071, the top of the electric cylinder 10732 is connected with the cold water box 10731, the graphite wheel 10734 is rotatably installed in the cold water box 10731, the water overflow box 10735 is sleeved outside the cold water box 10731, the cold water box 10731 is communicated with the water overflow box 10735 through a pipeline, the water inlet pipe 10737 is communicated with the cold water box 10731, the water outlet pipe 10736 is communicated with the water overflow box 10735, and the electric cylinder 10732 is electrically connected with the controller 112.
The second bedside clamp 104 comprises a clamp 1041, a connecting pipe 1042 and a second belt pulley 1043, the connecting pipe 1042 penetrates through the second fixed seat 102, the surface of the connecting pipe 1042 is rotatably connected with the inner wall of the second fixed seat 102, two ends of the connecting pipe 1042 are respectively connected with the clamp 1041 and the second belt pulley 1043, and the second belt pulley 1043 is connected with the first belt pulley 110 through a belt.
Water valves are connected to both the water outlet line 10736 and the water inlet line 10737.
The working principle is as follows: when in use, one end of the quartz glass tube is sealed, the quartz glass tube sequentially passes through the connecting tube 1042, the two bedside clamps 104 and the induction graphite cylinder 10724 and then is inserted into the first bedside clamp 103, the quartz glass tube is fixed by the first bedside clamp 103 and the second bedside clamp 104, nitrogen is introduced into the quartz glass tube from the other end, the coil 10722 is started by the controller 112, the induction graphite cylinder 10724 heats the quartz glass tube to soften the quartz glass tube, the caliber of the softened quartz glass tube begins to increase due to certain pressure of the nitrogen, the controller 112 controls the starting of the moving motor 109 and the rotating motor 108, the moving motor 109 rotates and then drives the screw 105 to rotate by the rotating shaft 111, the screw 105 drives the moving support 1071 to move leftwards at a constant speed, the graphite molding device 1073 moves leftwards along with the moving support 1071 and moves to a set position according to production requirements, the softened quartz tube moves out of the induction graphite cylinder 10724, the graphite wheel 10734 of the graphite molding device 1073 restricts the softened large-caliber quartz tube to the required caliber, and under the driving of the rotating motor 108, the quartz glass tube rotates to drive the graphite wheel 10734 in contact with the quartz glass tube to rotate, and the graphite wheel 10734 drives the cooling water in the cold water box 10731 to cool the quartz tube, so that the quartz glass tube is shaped to the required size, and the tube expanding work is completed.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The new device for producing the large-caliber quartz tube by the electric heating method comprises a base (100), and is characterized in that: base (100) upper portion both sides are provided with fixing base (101) and fixing base two (102), it is provided with head of a bed anchor clamps (103) and head of a bed anchor clamps two (104) to rotate respectively on fixing base (101) and fixing base two (102), be provided with screw rod (105) and direction slide bar (106) between fixing base (101) and fixing base two (102), screw rod (105) are connected with fixing base (101) rotation, the cover is equipped with forming device (107) on direction slide bar (106) and screw rod (105), the front side of base (100) is provided with rotates motor (108) with head of a bed anchor clamps two (104) complex, the right side of base (100) is provided with moving motor (109), the output shaft of moving motor (109) has belt pulley one (110), the output shaft of moving motor (109) is connected with axis of rotation (111), the rotating shaft (111) penetrates through the second fixing seat (102) and is connected with the screw rod (105), the rotating shaft (111) is connected with the fixing seat in a rotating mode, a controller (112) is arranged on one side of the base (100), and the controller (112) is electrically connected with the rotating motor (108) and the moving motor (109).
2. The new device for producing the large-caliber quartz tube by the electric heating method according to claim 1 is characterized in that: the molding device (107) comprises a moving support (1071), a heating device (1072) arranged at the upper part of the moving support (1071) and a graphite molding device (1073) arranged at one side of the moving support (1071), wherein the moving support (1071) is in threaded connection with the screw rod (105), and the moving support (1071) is in sliding connection with the guide sliding rod (106).
3. The new device for producing the large-caliber quartz tube by the electric heating method according to claim 2 is characterized in that: heating device (1072) include protective sheath (10721), coil (10722), heat preservation (10723) and induction graphite section of thick bamboo (10724), induction graphite section of thick bamboo (10724) coaxial setting is in the inside of protective sheath (10721), the outside at induction graphite section of thick bamboo (10724) is established in heat preservation (10723) cover to heat preservation (10723), heat preservation (10723) outside is established in coil (10722) cover, protective sheath (10721) cover is established in the outside of coil (10722) and its bottom and is connected with movable support (1071), coil (10722) and controller (112) electric connection.
4. The new device for producing the large-caliber quartz tube by the electric heating method according to claim 2 is characterized in that: the graphite molding device (1073) comprises a cold water box (10731), an electric cylinder (10732), an electric cylinder support plate (10733), a graphite wheel (10734), an overflow box (10735), a water outlet pipe (10736) and a water inlet pipe (10737), wherein the bottom of the electric cylinder (10732) is connected with the electric cylinder support plate (10733), one side of the electric cylinder support plate (10733) is connected with a movable support (1071), the top of the electric cylinder (10732) is connected with the cold water box (10731), the graphite wheel (10734) is rotatably arranged in the cold water box (10731), the overflow box (10735) is sleeved outside the cold water box (10731), the cold water box (10731) is communicated with the overflow box (10735) through a pipeline, the water inlet pipe (10737) is communicated with the cold water box (10731), the water outlet pipe (10736) is communicated with the overflow box (10735), and the electric cylinder (10732) is electrically connected with a controller (112).
5. The new device for producing the large-caliber quartz tube by the electric heating method according to claim 1 is characterized in that: the second bedside clamp (104) comprises a clamping head (1041), a connecting pipe (1042) and a second belt pulley (1043), the connecting pipe (1042) penetrates through the second fixing seat (102) and the surface of the connecting pipe is rotationally connected with the inner wall of the second fixing seat (102), two ends of the connecting pipe (1042) are respectively connected with the clamping head (1041) and the second belt pulley (1043), and the second belt pulley (1043) is connected with the first belt pulley (110) through a belt.
6. The new device for producing the large-caliber quartz tube by the electric heating method according to claim 4, is characterized in that: and water valves are connected to the water outlet pipe (10736) and the water inlet pipe (10737).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121279954.2U CN215102832U (en) | 2021-06-08 | 2021-06-08 | Novel device for producing large-caliber quartz tube by electric heating method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121279954.2U CN215102832U (en) | 2021-06-08 | 2021-06-08 | Novel device for producing large-caliber quartz tube by electric heating method |
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| Publication Number | Publication Date |
|---|---|
| CN215102832U true CN215102832U (en) | 2021-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121279954.2U Active CN215102832U (en) | 2021-06-08 | 2021-06-08 | Novel device for producing large-caliber quartz tube by electric heating method |
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| CN (1) | CN215102832U (en) |
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- 2021-06-08 CN CN202121279954.2U patent/CN215102832U/en active Active
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