CN215094903U

CN215094903U - Masterbatch dyeing apparatus of steerable volume of advancing

Info

Publication number: CN215094903U
Application number: CN202022838888.XU
Authority: CN
Inventors: 吴道成
Original assignee: Anhui Huamei New Material Technology Co ltd
Current assignee: Anhui Huamei New Material Technology Co ltd
Priority date: 2020-12-01
Filing date: 2020-12-01
Publication date: 2021-12-10
Anticipated expiration: 2030-12-01

Abstract

The utility model discloses a masterbatch dyeing apparatus of steerable volume of advancing, including dyeing jar and material storage tank, the pigment jar is installed through the bolt in the top of dyeing jar, driving motor is installed through the bolt in the bottom of dyeing jar, the bottom welding of dyeing jar has discharge mechanism, the top welding of material storage tank has the conveyer pipe, servo motor I is installed through the bolt in the top of conveyer pipe, servo motor I's output shaft has auger I through the coupling joint, one side of material storage tank is provided with the observation window, the air pump is installed through the bolt in the top of dyeing jar, the transfer pump is installed through the bolt in the top of pigment jar, the output of air pump is connected with the gas-supply pipe, the output of transfer pump is connected with the catheter, the blender is installed through the bolt in the top of dyeing jar, the top of intercommunication at the blender is all fixed to the one end of catheter and gas-supply pipe. The utility model discloses can control the masterbatch volume that enters into in the dyeing tank, it is more even when improving the masterbatch heating and dyeing.

Description

Masterbatch dyeing apparatus of steerable volume of advancing

Technical Field

The utility model relates to a masterbatch dyeing technical field especially relates to a masterbatch dyeing apparatus of steerable volume of advancing.

Background

The color master batch is called color master batch and also called color seed, and the color master batch is a special colorant for a novel high polymer material and is also called a pigment preparation. The color master is mainly used for plastics. Color concentrates are composed of three basic elements, a pigment or dye, a carrier and additives, and are aggregates prepared by uniformly supporting an excessive amount of pigment in a resin, and can be referred to as pigment concentrates, so that they have a higher tinctorial strength than the pigment itself. During processing, a small amount of color master batch is mixed with uncolored resin, and colored resin or products with designed pigment concentration can be obtained.

Masterbatch dyeing apparatus among the prior art has following problem:

(1) the amount of the color master batch entering the dyeing tank cannot be controlled;

(2) the master batch is relatively uneven during heating and dyeing;

(3) the dyeing efficiency of the color master batches is relatively low.

Therefore, it is desirable to design a masterbatch dyeing apparatus with controllable feeding amount to solve the above problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the shortcoming that the masterbatch volume that exists can not be controlled entering into the dyeing tank among the prior art, and the masterbatch dyeing apparatus of a steerable volume of advancing that provides.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a masterbatch dyeing device with controllable feeding quantity, which comprises a dyeing tank and a material storage tank, wherein the top of the dyeing tank is provided with a pigment tank through a bolt, the bottom of the dyeing tank is provided with a driving motor through a bolt, the bottom of the dyeing tank is welded with a discharge mechanism, the top of the material storage tank is welded with a delivery pipe, the top of the delivery pipe is provided with a first servo motor through a bolt, an output shaft of the first servo motor is connected with a first packing auger through a coupler, one side of the material storage tank is provided with an observation window, the top of the dyeing tank is provided with an air pump through a bolt, the top of the pigment tank is provided with an infusion pump through a bolt, the output end of the air pump is connected with an air delivery pipe, the output end of the infusion pump is connected with a catheter, the top of the dyeing tank is provided with a mixer through a bolt, and one ends of the liquid guide pipe and the gas conveying pipe are fixedly communicated with the top of the mixer.

Further, discharge mechanism arranges the material pipe including having, arrange the bottom of material pipe and install servo motor two through the bolt, servo motor two's output shaft has auger three through the coupling joint.

Furthermore, the output shaft of the driving motor is connected with a rotating shaft through a coupler, and a stirring rod and a second packing auger are welded outside the rotating shaft.

Further, the top welding intercommunication of depositing the material jar has the feeder hopper, one side welding intercommunication of conveyer pipe has the connecting pipe, the one end welding of connecting pipe is in one side of dyeing jar.

Further, an output disc is installed in the dyeing tank through bolts, the top of the output disc is communicated with the bottom of the mixer, and a spray head is connected to the bottom of the output disc in a threaded mode.

Further, the heating plate is installed through the bolt in the inside of dyeing jar, the inside welding of dyeing jar has the fender work or material rest.

Further, the material guide plate is installed in the material storage tank through bolts, and the vibration motor is installed at the bottom of the material guide plate through bolts.

The utility model has the advantages that:

1. through the servo motor one that sets up, conveyer pipe, auger one and observation window, servo motor one can drive auger one and rotate, and auger one rotates the inside that can carry the masterbatch in the stock jar through conveyer pipe and connecting pipe, adopts servo motor one and auger one can control the masterbatch volume that enters into the dyeing jar, is convenient for observe the masterbatch volume of carrying in the dyeing jar through the observation window simultaneously.

2. Through driving motor, puddler and the second auger that sets up, driving motor drives puddler and the second rotation of auger, and masterbatch heating is more even when the puddler rotates with the dyeing, and the masterbatch of dyeing tank bottom can be overturned to upper portion to the second auger simultaneously, and is more even when further improving the masterbatch heating and dyeing.

3. Through air pump, transfer pump, blender, output dish and the shower nozzle that sets up, the air pump can carry the blender with air compression in, the transfer pump can carry the blender with the dyeing material in, can spray the color masterbatch through output dish and shower nozzle with the dyeing material at a high speed on, improve the efficiency of counter-color master batch dyeing.

4. Through the discharge mechanism who sets up, discharge mechanism's two drive auger three rotations of servo motor, and auger three rotates and can discharge the masterbatch in the dyeing tank fast, adopts auger three simultaneously can avoid the masterbatch to block up row material pipe, improves the smoothness nature of look masterbatch exhaust.

Drawings

Fig. 1 is a schematic view of the overall structure of a masterbatch dyeing apparatus with controllable feeding amount according to the present invention;

fig. 2 is a schematic view of the internal structure of a material storage tank of a masterbatch dyeing apparatus with controllable feeding amount according to the present invention;

fig. 3 is a schematic view of the internal structure of a dyeing tank of a masterbatch dyeing apparatus with controllable feeding amount according to the present invention;

fig. 4 is the internal structure diagram of the discharging mechanism of the color masterbatch dyeing apparatus with controllable feeding amount provided by the utility model.

In the figure: 1 dyeing tank, 2 storage tank, 3 pigment tank, 4 driving motor, 5 discharging mechanism, 6 conveying pipe, 7 servo motor I, 8 connecting pipe, 9 observation window, 10 feed hopper, 11 air pump, 12 infusion pump, 13 liquid guide pipe, 14 air conveying pipe, 15 mixer, 16 material guide plate, 17 vibration motor, 18 auger I, 19 heating plate, 20 rotating shaft, 21 stirring rod, 22 auger II, 23 material blocking frame, 24 output disc, 25 spray head, 26 discharging pipe, 27 servo motor II, 28 auger III.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Referring to fig. 1 to 4, a masterbatch dyeing apparatus capable of controlling feeding amount comprises a dyeing tank 1 and a material storage tank 2, wherein a pigment tank 3 is mounted at the top of the dyeing tank 1 through a bolt, a driving motor 4 is mounted at the bottom of the dyeing tank 1 through a bolt, the driving motor 4 drives a stirring rod 21 and a packing auger II 22 to rotate, a discharge mechanism 5 is welded at the bottom of the dyeing tank 1, a delivery pipe 6 is welded at the top of the material storage tank 2, a servo motor I7 is mounted at the top of the delivery pipe 6 through a bolt, the servo motor I7 can drive the packing auger I18 to rotate, an output shaft of the servo motor I7 is connected with the packing auger I18 through a coupling, the packing auger 18 rotates to convey masterbatch in the material storage tank 2 to the interior of the dyeing tank 1 through the delivery pipe 6 and a connecting pipe 8, the amount of masterbatch entering the dyeing tank 1 can be controlled by adopting the servo motor I7 and the packing auger I18, deposit one side of jar 2 and be provided with observation window 9, be convenient for observe the masterbatch volume of carrying in dyeing jar 1 through observation window 9, air pump 11 is installed through the bolt in the top of dyeing jar 1, air pump 11 can carry the air compression in the blender 15, transfer pump 12 is installed through the bolt in the top of pigment jar 3, the output of air pump 11 is connected with gas-supply pipe 14, the output of transfer pump 12 is connected with catheter 13, blender 15 is installed through the bolt in the top of dyeing jar 1, transfer pump 12 can carry the dyeing material in blender 15, the equal fixed intercommunication of one end of catheter 13 and gas-supply pipe 14 is at the top of blender 15.

Further, discharge mechanism 5 is including arranging material pipe 26, arrange the bottom of material pipe 26 and install servo motor two 27 through the bolt, servo motor two 27 drives auger three 28 and rotates, servo motor two 27's output shaft has auger three 28 through the coupling joint, auger three 28 rotates and can discharge the masterbatch in the dyeing tank 1 fast, adopt auger three 28 can avoid the masterbatch to block up row material pipe 26 simultaneously, improve the smoothness nature of look masterbatch discharge.

Further, the output shaft of driving motor 4 has axis of rotation 20 through the coupling joint, and the outside welding of axis of rotation 20 has puddler 21 and second auger 22, and masterbatch heating is more even when puddler 21 rotates with the dyeing, and second auger 22 can overturn the masterbatch of 1 bottom of dyeing jar to upper portion simultaneously, and is more even when further improving the masterbatch heating and dyeing.

Further, the top of material storage tank 2 is welded and communicated with feed hopper 10, one side of conveyer pipe 6 is welded and communicated with connecting pipe 8, and one end of connecting pipe 8 is welded and communicated with one side of dyeing tank 1.

Further, output dish 24 is installed through the bolt in the inside of dyeing jar 1, and the bottom intercommunication of the top of output dish 24 and blender 15, and the bottom threaded connection of output dish 24 has shower nozzle 25, can spray the color masterbatch through output dish 24 and shower nozzle 25 on at a high speed with the dyeing material, improves the efficiency of counter-color masterbatch dyeing.

Further, the hot plate 19 is installed through the bolt in the inside of dyeing jar 1, and hot plate 19 can heat the color master batch, and the inside welding of dyeing jar 1 has fender work or material rest 23.

Further, a material guide plate 16 is installed inside the material storage tank 2 through a bolt, a vibration motor 17 is installed at the bottom of the material guide plate 16 through a bolt, and the vibration motor 17 can enable the color master batches above the material guide plate 16 to move downwards quickly.

The working principle is as follows: when the color master batch dyeing machine is used, color master batches are poured into the material storage tank 2 through the feed hopper 10, dyeing materials are injected into the pigment tank 3, the servo motor I7 is started, the servo motor I7 can drive the screw conveyor I18 to rotate, the screw conveyor I18 can drive the color master batches in the material storage tank 2 to be conveyed into the dyeing tank 1 through the conveying pipe 6 and the connecting pipe 8, the servo motor I7 and the screw conveyor I18 can be used for controlling the amount of the color master batches entering the dyeing tank 1, meanwhile, the observation window 9 is convenient for observing the amount of the color master batches conveyed into the dyeing tank 1, the driving motor 4 is started, the driving motor 4 drives the stirring rod 21 and the screw conveyor II 22 to rotate, the color master batches are heated and dyed more uniformly when the stirring rod 21 rotates, meanwhile, the screw conveyor II 22 can turn over the color master batches at the bottom of the dyeing tank 1 to the upper part, and the master batches are further heated and dyed more uniformly, start air pump 11, air pump 11 can carry the blender 15 with air compression in, start transfer pump 12, transfer pump 12 can carry the blender 15 with the dyeing material in, can spray the masterbatch through output dish 24 and shower nozzle 25 with the dyeing material at a high speed, improve the efficiency of look master batch dyeing, after the masterbatch dyeing, start servo motor two 27, servo motor two 27 drives auger three 28 and rotates, auger three 28 rotates and can discharge the masterbatch in the dyeing tank 1 fast, adopt auger three 28 to avoid the masterbatch to block up row material pipe 26 simultaneously, improve the smoothness nature of look master batch discharge, later start servo motor one 7 again, the circulation operation carries out the processing of look master batch.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a masterbatch dyeing apparatus of steerable volume of advancing, includes dyeing jar (1) and stock tank (2), its characterized in that, pigment jar (3) are installed through the bolt in the top of dyeing jar (1), driving motor (4) are installed through the bolt in the bottom of dyeing jar (1), the bottom welding of dyeing jar (1) has discharge mechanism (5), the top welding of stock tank (2) has conveyer pipe (6), servo motor (7) are installed through the bolt in the top of conveyer pipe (6), the output shaft of servo motor (7) has auger (18) through the coupling joint, one side of stock tank (2) is provided with observation window (9), air pump (11) are installed through the bolt in the top of dyeing jar (1), transfer pump (12) are installed through the bolt in the top of pigment jar (3), the output of air pump (11) is connected with air supply pipe (14), the output of transfer pump (12) is connected with catheter (13), blender (15) are installed through the bolt in the top of dyeing jar (1), the top of intercommunication at blender (15) is all fixed to the one end of catheter (13) and air supply pipe (14).

2. The masterbatch dyeing apparatus with controllable feeding amount according to claim 1, wherein the discharging mechanism (5) comprises a discharging pipe (26), a second servo motor (27) is installed at the bottom end of the discharging pipe (26) through a bolt, and an output shaft of the second servo motor (27) is connected with a third packing auger (28) through a coupling joint.

3. The masterbatch dyeing device with controllable feeding amount according to claim 1, wherein the output shaft of the driving motor (4) is connected with a rotating shaft (20) through a coupling, and a stirring rod (21) and a second auger (22) are welded outside the rotating shaft (20).

4. The masterbatch dyeing device with controllable feeding amount according to claim 1, wherein the top of the storage tank (2) is connected with a feeding hopper (10) by welding, one side of the conveying pipe (6) is connected with a connecting pipe (8) by welding, and one end of the connecting pipe (8) is connected with one side of the dyeing tank (1) by welding.

5. A controllable feeding amount masterbatch dyeing device according to claim 1, wherein the inside of the dyeing tank (1) is installed with an output disc (24) by bolts, the top of the output disc (24) is communicated with the bottom of the mixer (15), and the bottom of the output disc (24) is connected with a spray head (25) by screw thread.

6. A masterbatch dyeing apparatus with controllable feeding amount according to claim 1, characterized in that the heating plate (19) is installed inside the dyeing tank (1) by bolts, and the material blocking frame (23) is welded inside the dyeing tank (1).

7. The masterbatch dyeing device with controllable feeding amount according to claim 1, wherein the inside of the storage tank (2) is installed with a guide plate (16) by a bolt, and the bottom of the guide plate (16) is installed with a vibration motor (17) by a bolt.