CN215091262U - Portable ship type welding device - Google Patents
Portable ship type welding device Download PDFInfo
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- CN215091262U CN215091262U CN202121259378.5U CN202121259378U CN215091262U CN 215091262 U CN215091262 U CN 215091262U CN 202121259378 U CN202121259378 U CN 202121259378U CN 215091262 U CN215091262 U CN 215091262U
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Abstract
The utility model discloses a welding set is welded to portable ship type, including welding head, welding set leading wheel, bracing piece auxiliary wheel, submerged arc welding set drive wheel, leading wheel bracing piece, welding set support, welding operation board, welding wire, the welding head is provided with supporting welding operation board, and the welding operation board is connected with the welding head electricity, the overhead welding wire that still is provided with of welding machine, the welding set leading wheel sets up with the supporting of submerged arc welding set drive wheel, and the rubber gyro wheel of welding set leading wheel for having the bearing, still be provided with the leading wheel lead screw among the welding set, 2 leading wheel bracing pieces are parallel arrangement around for, the end of leading wheel bracing piece is provided with the bracing piece auxiliary wheel. The utility model discloses a ship type straight line type welding walking mode of super large cross-section, this engineering is stable to shaped steel owner welding seam welding quality through in-service use, and the qualification rate of once checking improves, reduces the operation environmental requirement, improves economic benefits, has promoted the high efficiency of mechanical construction.
Description
Technical Field
The utility model belongs to the technical field of the welding equipment and specifically relates to a welding set is welded to portable ship type.
Background
The cross-sectional heights of box beams, plate beams, crane beams and the like commonly used in the existing building structure can not meet the heavy-duty welding profile steel of the original indoor jig frame, and submerged-arc welding is common in large-scale steel structure engineering welding application. The ship-shaped automatic submerged arc welding equipment is typically applied, the existing ship-shaped automatic submerged arc welding equipment mostly runs linearly and is paved with a track, the original welding device is a welding head device fixed on a sliding rail support, the track running on a sliding rail is a fixing device and is inconvenient to move, the welding operation cannot be realized when large plate beams and section steel with the width of a flange plate being more than 800mm meet, and the bottleneck of the original welding equipment is particularly highlighted in large engineering; and the plate girder of large-scale structure generally is that whole weight is big, inconvenient upset and transport have certain potential safety hazard in the process, and this just requires under the prerequisite of guaranteeing safety, can one process make, and quality acceptance check is qualified is the difficult point of former technical engineering, the utility model discloses through to orbital upgrading and transformation of welding equipment, under the welding seam quality circumstances is guaranteed to new equipment, can realize the welding preparation of big cross-section, wide flange shaped steel, promoted the scope of equipment processing preparation, extended the wide application of plant equipment.
SUMMERY OF THE UTILITY MODEL
In order to solve the above-mentioned problem that exists among the prior art, the utility model provides a welding set is welded to portable ship type accomplishes the straight line type welding walking mode of ship type of large cross-section, under the circumstances of guaranteeing preparation steady quality, promotes the preparation efficiency of large cross-section shaped steel.
The utility model provides a technical scheme that its technical problem adopted is: a portable ship-shaped welding device comprises a welding head, a welding device guide wheel, a support rod auxiliary wheel, a submerged arc welding device driving wheel, a guide wheel support rod, a welding device support, an underframe, a welding operation plate and a welding wire, wherein the welding head is provided with the matched welding operation plate which is provided with a plurality of control buttons and is electrically connected with the welding head; the welding device is also provided with a guide wheel screw rod, a guide wheel of the welding device is detachably connected with a guide wheel support rod, and the guide wheel support rod can adjust the distance between the welding device and the contact surface of the guide wheel in the welding process so as to realize the adjustment of a welding wire and a welding position; 2 the guide wheel supporting rods are arranged in parallel front and back, and can play a role in guiding the direction of the welding device; the end of the guide wheel support rod is provided with a support rod auxiliary wheel, the support rod auxiliary wheel can reduce the influence of guide wheel instability, the precision and the straightness accuracy of a welding line are improved, and normal construction of welding equipment is realized.
Above-mentioned welding set is welded to portable ship type, the leading wheel bracing piece is formed by the steel pipe preparation, the welding set support is connected fixedly with the leading wheel bracing piece, the length scope of leading wheel bracing piece is 500~700mm, and the pipe thickness is more than or equal to 3mm to in order to realize local firm connection fixed, suitably adopt the fillet weld height to be not less than 6 mm's boxing.
Above-mentioned welding set is welded to portable ship type, bracing piece auxiliary wheel and submerged arc welding set driving wheel contact surface are the coplanar, the bracing piece auxiliary wheel needs adjust according to welding set terrain clearance, can carry out batch welding operation after the trial run is steady.
Above-mentioned welding set is welded to portable ship type, welding set's bottom is welded to ship type is provided with the chassis, the chassis is the I shape structure.
When the utility model is used, the welding device is firstly placed on a walking main plane, the welding head is adjusted to a proper welding position, the static distance between the clamping point of the welding guide wheel device and the contact surface of the guide wheel is measured, and the guide wheels of the welding device are adjusted before and after adjustment, so that the whole equipment can run linearly according to a preset route; when the equipment integrally runs, the synchronous consistency of the guide wheels of the front and rear welding devices and the welding travelling device is checked, and the travelling direction of the guide wheels of the front and rear welding devices is parallel to the contact surface, so that the welding head travels according to a preset track; after welding, the welding equipment moves to the oblique upper part of the contact surface of the guide wheel, and then the whole welding equipment is moved to be separated from the upper surface of the section steel.
Compared with the prior art, the utility model discloses beneficial effect technical effect below having:
the utility model provides a welding set is welded to portable ship type adopts wheeled direction to increase the device that has the facade leading wheel with the welding carriage that will have the horizontal plane track down, realizes the straight line type welding walking mode of ship type of super large cross-section, and this engineering is stable to shaped steel main weld seam welding quality through in-service use, once checks the acceptance rate and improves, reduces the operation environmental requirement, improves economic benefits, has promoted mechanical construction's high efficiency.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a perspective view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic top view of the present invention;
fig. 4 is a schematic side view of the present invention.
In the figure, 1, a welding head, 2, a guide wheel of a welding device, 3, an auxiliary wheel of a support rod, 4, a driving wheel of a submerged arc welding device, 5, a support rod of the guide wheel, 6, a bracket of the welding device, 7, an underframe, 8, a welding operation plate and 9, welding wires are arranged.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the present invention will be described in detail with reference to the accompanying drawings and the detailed description.
With reference to fig. 1-4, a portable ship-shaped welding device comprises a welding head 1, a guide wheel 2 of a welding device, a support rod auxiliary wheel 3, a driving wheel 4 of a submerged arc welding device, a guide wheel support rod 5, a welding device support 6, an underframe 7, a welding operation plate 8 and a welding wire 9, wherein the welding head 1 is provided with the matched welding operation plate 8, the welding operation plate 8 is electrically connected with the welding head 1, the welding wire 9 is also arranged on the welding head 1, the guide wheel 2 of the welding device is matched with the driving wheel 4 of the submerged arc welding device, the guide wheel 2 of the welding device is a rubber roller with a bearing, and the guide wheel 2 of the welding device is used for restraining the submerged arc welding device to move and walk according to a preset track; the welding device is also provided with a guide wheel lead screw which is a structure for adjusting the welding position, the guide wheel 2 of the welding device is detachably connected with a guide wheel support rod 5, and the guide wheel support rod 5 can adjust the distance between the welding device and the contact surface of the guide wheel in the welding process so as to realize the adjustment of the welding wire 9 and the welding position; the 2 guide wheel support rods 5 are arranged in parallel front and back, wherein the guide wheel support rods 5 can guide the welding device in the direction; the tail end of the guide wheel support rod 5 is provided with a support rod auxiliary wheel 3, the support rod auxiliary wheel 3 can reduce the influence of instability of the guide wheel, the accuracy and the straightness of a welding line are improved, and normal construction of welding equipment is achieved.
Further, leading wheel bracing piece 5 is formed by the steel pipe preparation, welding set support 6 is connected fixedly with leading wheel bracing piece 5, leading wheel bracing piece 5's length is 600mm, and the pipe thickness 5mm to in order to realize local firm the connection fixed, suitably adopt fillet weld height not less than 6 mm's girth weld.
Further, the contact surface of the supporting rod auxiliary wheel 3 and the driving wheel 4 of the submerged arc welding device is the same plane, the supporting rod auxiliary wheel 3 needs to be adjusted according to the ground clearance of the welding device, and batch welding operation can be performed after the trial operation is stable.
Further, the bottom of the ship-shaped welding device is provided with an underframe 7, and the underframe 7 is in an I-shaped structure.
When the utility model is used, firstly, the welding device is placed on a walking main plane, the welding head 1 is adjusted to a proper welding position, the static distance between the clamping point of the welding guide wheel device and the contact surface of the guide wheel 2 of the welding device is measured, and the guide wheel 2 of the welding device is adjusted before and after the adjustment, so that the whole equipment can run linearly according to a preset route; in the integral operation of the equipment, the synchronous consistency of the guide wheels 2 of the front welding device and the rear welding device and the welding travelling device is checked, the travelling direction of the guide wheels 2 of the front welding device and the rear welding device is parallel to the contact surface, and the welding head 1 travels according to a preset track; after welding, the welding equipment moves to the oblique upper part of the contact surface of the guide wheel 2 of the welding device, and then the whole welding equipment is moved to be separated from the upper surface of the section steel.
The above embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and the protection scope of the present invention is defined by the claims. Various modifications and equivalents of the invention can be made by those skilled in the art within the spirit and scope of the invention, and such modifications and equivalents should also be considered as falling within the scope of the invention.
Claims (6)
1. The utility model provides a welding set is welded to portable ship type which characterized in that: comprises a welding head (1), a guide wheel (2) of a welding device, a supporting rod auxiliary wheel (3), a driving wheel (4) of a submerged arc welding device, a guide wheel supporting rod (5), a welding device bracket (6), a welding operation plate (8) and a welding wire (9), the welding head (1) is provided with a matched welding operation plate (8), the welding operation plate (8) is electrically connected with the welding head (1), the welding head (1) is also provided with a welding wire (9), the guide wheel (2) of the welding device is matched with the driving wheel (4) of the submerged arc welding device, the guide wheel (2) of the welding device is a rubber roller with a bearing, a guide wheel screw rod is also arranged in the welding device, 2 guide wheel support rods (5) are arranged in parallel front and back, and the tail end of the guide wheel support rod (5) is provided with a support rod auxiliary wheel (3).
2. The portable ship-type welding device of claim 1, characterized in that the guide wheel support rod (5) is made of steel pipe, and the welding device bracket (6) is fixedly connected with the guide wheel support rod (5).
3. A portable boat form welding device of claim 2, characterized in that the length of the guide wheel support bar (5) ranges from 500 to 700 mm.
4. A portable ship-type welding device according to any one of claims 1 to 3, characterized in that the contact surfaces of the auxiliary supporting rod wheels (3) and the driving wheels (4) of the submerged arc welding device are coplanar.
5. A portable boat form welding device of claim 4, characterized in that the bottom of the boat form welding device is provided with a chassis (7).
6. A portable boat form welding device according to claim 5, characterized in that said base frame (7) is of I-shaped configuration.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121259378.5U CN215091262U (en) | 2021-06-07 | 2021-06-07 | Portable ship type welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121259378.5U CN215091262U (en) | 2021-06-07 | 2021-06-07 | Portable ship type welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215091262U true CN215091262U (en) | 2021-12-10 |
Family
ID=79304204
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121259378.5U Active CN215091262U (en) | 2021-06-07 | 2021-06-07 | Portable ship type welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215091262U (en) |
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2021
- 2021-06-07 CN CN202121259378.5U patent/CN215091262U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230827 Address after: No. 17, Mingxiang Street, Economic Development Zone, Gangcheng District, Jinan, Shandong 271100 Patentee after: Shandong High speed Laigang Steel Structure Co.,Ltd. Address before: 250107 No. 6267, Jichang Road, Yaoqiang street, high tech Zone, Jinan City, Shandong Province Patentee before: Shandong Laigang Lvjian Development Co.,Ltd. Jinan Steel Structure Branch |