CN215075186U

CN215075186U - Tea ball one shot forming device

Info

Publication number: CN215075186U
Application number: CN202120471565.3U
Authority: CN
Inventors: 张建军; 胡茂春; 吏晨曦
Original assignee: Guangzhou Shenya Precision Hardware Products Co ltd
Current assignee: Guangzhou Shenya Precision Hardware Products Co ltd
Priority date: 2021-03-05
Filing date: 2021-03-05
Publication date: 2021-12-10
Anticipated expiration: 2031-03-05

Abstract

The utility model relates to a tea ball production technical field, and a tea ball one shot forming device is disclosed, including underframe and last frame, it is located the underframe top setting to go up the frame, and go up frame and underframe fixed connection, from a left side to the right side fixed mounting in proper order have water tank and steam generator in the underframe, and the water tank is linked together with steam generator's input, the fixed intercommunication of steam generator's output has the steam pipe, fixed mounting has intermittent type formula feed mechanism in going up the frame, fixed mounting has the hopper in going up the frame, and the feed inlet of hopper is corresponding with intermittent type formula feed mechanism's discharge gate, steam generator's one end is kept away from to the steam pipe is linked together with the hopper, fixed mounting has synchronous machine in going up the frame, and synchronous machine's output end is fixed to have cup jointed the hold-in range of matching. The utility model discloses the mode of making tea ball has been avoided traditional low efficiency manual work to knead for tealeaves in bulk can carry out the tea ball preparation automatically, thereby effectively improves the production efficiency of tea ball.

Description

Tea ball one shot forming device

Technical Field

The utility model relates to a tea ball production technical field especially relates to a tea ball one shot forming device.

Background

The tea leaves in bulk are sometimes required to be processed into tea pills according to the requirements of people, the tea pills are made of the tea leaves, most of the tea pills are manually rolled, the labor amount of the making process is large, time and labor are wasted, and the production efficiency of the tea pills is greatly limited.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the problems in the prior art and providing a tea ball one-step forming device.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a tea ball one-step forming device comprises a lower frame and an upper frame, wherein the upper frame is arranged above the lower frame and is fixedly connected with the lower frame, a water tank and a steam generator are sequentially and fixedly arranged in the lower frame from left to right, the water tank is communicated with the input end of the steam generator, the output end of the steam generator is fixedly communicated with a steam pipe, an intermittent feeding mechanism is fixedly arranged in the upper frame, a hopper is fixedly arranged in the upper frame, the feed inlet of the hopper corresponds to the discharge outlet of the intermittent feeding mechanism, one end, away from the steam generator, of the steam pipe is communicated with the hopper, a synchronous motor is fixedly arranged in the upper frame, the output end of the synchronous motor is fixedly connected with a matched synchronous belt, the synchronous belt is connected with the hopper through a hopper connecting seat, a first cylinder and a second cylinder are fixedly arranged in the upper frame, the output fixedly connected with of first cylinder pushes away material silica gel plate, the last shaping seat of output fixedly connected with of second cylinder, the below of going up the shaping seat is equipped with down the shaping seat, and runs through in the shaping seat down and be provided with about the shaping axle, install the lead screw in the upper ledge, and the lead screw nut that the screw thread cup jointed on the lead screw and the lateral wall fixed connection of shaping seat down, fixed mounting has the material panel beating that connects corresponding with lower shaping seat discharge gate in the upper ledge.

Preferably, the left and right forming shafts comprise a third cylinder, a limiting shaft and an inner shaft, the inner shaft penetrates through the lower forming base, the limiting shaft is arranged between the inner shaft and the third cylinder, the inner shaft is connected with the limiting shaft, and one end, far away from the inner shaft, of the limiting shaft is connected with the output end of the third cylinder.

Preferably, a matching partition plate is arranged in the hopper.

Preferably, the four corners of the bottom of the lower frame are fixedly provided with supporting seats, and the supporting seats are in threaded connection with the lower frame.

Preferably, the left side and the right side of the lower frame are both fixedly provided with matched sealing plates, and the front side and the rear side of the lower frame are both symmetrically hinged with matched cabinet doors.

Preferably, the limiting shaft is connected with the third cylinder through a floating joint.

Compared with the prior art, the utility model provides a tea ball one shot forming device possesses following beneficial effect:

the tea ball one-step forming device is characterized in that a water tank, a steam generator, a steam pipe, an intermittent feeding mechanism, a hopper, a synchronous motor, a synchronous belt, a hopper connecting seat, a first air cylinder, a second air cylinder, a material pushing silica gel plate, an upper forming seat, a lower forming seat, a left forming shaft, a right forming shaft, a lead screw and a material receiving sheet metal are arranged, bulk tea leaves are quantitatively fed into the hopper through the intermittent feeding mechanism, the steam generator is connected to the lower portion of the hopper through the steam pipe, the tea leaves in the hopper are steamed and softened through steam, later-stage compression forming is facilitated, after softening of the tea leaves in the hopper is finished, the synchronous motor is started to conveniently drive the synchronous belt to move, the synchronous belt conveniently drives the hopper to move through the hopper connecting seat, the lower forming seat is moved to the lower portion of the hopper through a lead screw transmission mode, the first air cylinder is started to drive the material pushing silica gel plate to move downwards, the softened tea leaves in the hopper are conveniently pressed into the lower forming seat, the second cylinder is started to conveniently drive the upper forming seat to move downwards, the forming shafts are folded about the simultaneous control, tea leaves are formed in one step, tea balls formed in one step fall into the material receiving metal plate, automatic discharge and collection are facilitated, traditional low-efficiency manual rolling is avoided, and therefore production efficiency of the tea balls is effectively improved.

The part that does not relate to in the device all is the same with prior art or can adopt prior art to realize, the utility model discloses avoided traditional low efficiency manual work to knead the mode of preparation tea ball for tealeaves in bulk can carry out the tea ball preparation automatically, thereby effectively improves the production efficiency of tea ball.

Drawings

Fig. 1 is a schematic structural view of a tea ball one-step forming device provided by the utility model;

FIG. 2 is a front perspective view of the tea ball one-step forming device provided by the utility model;

FIG. 3 is a rear perspective view of the tea ball one-step forming device of the present invention;

fig. 4 is a schematic structural view of the connecting portion between the left forming shaft and the right forming shaft and the lower forming seat of the tea ball one-step forming device provided by the utility model.

In the figure: the device comprises a lower frame 1, an upper frame 2, a water tank 3, a steam generator 4, a steam pipe 5, an intermittent feeding mechanism 6, a hopper 7, a synchronous motor 8, a synchronous belt 9, a hopper connecting seat 10, a first cylinder 11, a second cylinder 12, a silicon rubber plate 13, an upper forming seat 14, a lower forming seat 15, a left forming shaft 16, a right forming shaft 16, a third cylinder 161, a limiting shaft 162, an inner shaft 163, a screw rod 17, a material receiving sheet metal 18, a supporting seat 19, a cabinet door 20 and a floating joint 21.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Referring to fig. 1-4, a tea ball one-step forming device comprises a lower frame 1 and an upper frame 2, wherein the upper frame 2 is arranged above the lower frame 1, the upper frame 2 is fixedly connected with the lower frame 1, a water tank 3 and a steam generator 4 are fixedly arranged in the lower frame 1 from left to right in sequence, the water tank 3 is communicated with an input end of the steam generator 4, an output end of the steam generator 4 is fixedly communicated with a steam pipe 5, an intermittent feeding mechanism 6 is fixedly arranged in the upper frame 2, a hopper 7 is fixedly arranged in the upper frame 2, a feeding port of the hopper 7 corresponds to a discharging port of the intermittent feeding mechanism 6, one end of the steam pipe 5, far away from the steam generator 4, is communicated with the hopper 7, a synchronous motor 8 is fixedly arranged in the upper frame 2, a matched synchronous belt 9 is fixedly sleeved at an output end of the synchronous motor 8, and the synchronous belt 9 is connected with the hopper 7 through a hopper connecting seat 10, a first cylinder 11 and a second cylinder 12 are fixedly arranged in the upper frame 2, the output end of the first cylinder 11 is fixedly connected with a material pushing silica gel plate 13, the output end of the second cylinder 12 is fixedly connected with an upper forming seat 14, a lower forming seat 15 is arranged below the upper forming seat 14, a left forming shaft 16 and a right forming shaft 16 are arranged in the lower forming seat 15 in a penetrating manner, a screw rod 17 is arranged in the upper frame 2, a screw rod nut sleeved with screw threads on the screw rod 17 is fixedly connected with the outer side wall of the lower forming seat 15, a material receiving sheet metal 18 corresponding to the discharge hole of the lower forming seat 15 is fixedly arranged in the upper frame 2, bulk tea leaves are quantitatively fed into the hopper 7 through the intermittent feeding mechanism 6, the lower part of the hopper 7 is connected with the steam generator 4 through a steam pipe 5, the tea leaves in the hopper 7 are steamed and softened through steam, so as to facilitate later-stage press forming, after the softening of the tea leaves in the hopper 7, the synchronous motor 8 is started to conveniently drive the synchronous belt 9 to move, hold-in range 9 conveniently drives hopper 7 synchronous motion through hopper connecting seat 10, will become the profile modeling seat 15 and remove hopper 7 below down through the driven mode of lead screw 17, start first cylinder 11 and drive and push away material silica gel plate 13 downstream, conveniently push down the tealeaves that softens in the hopper 7 to forming seat 15 down, start second cylinder 12 and conveniently drive and become profile modeling seat 14 downstream, profile modeling axle 16 folds about the simultaneous control, with tealeaves one shot forming, the tea ball after one shot forming falls into and connects in the material panel beating 18, convenient automatic discharge is collected, traditional low efficiency manual kneading has been avoided, thereby effectively improve the production efficiency of tea ball.

The left and right forming shafts 16 are composed of a third cylinder 161, a limiting shaft 162 and an inner shaft 163, the inner shaft 163 penetrates through the lower forming base 15, the limiting shaft 162 is arranged between the inner shaft 163 and the third cylinder 161, the inner shaft 163 is connected with the limiting shaft 162, one end, far away from the inner shaft 163, of the limiting shaft 162 is connected with the output end of the third cylinder 161, the left and right forming shafts 16 can be conveniently folded, and formed tea pills can be conveniently pushed out.

The hopper 7 is internally provided with a matched partition plate which is used for bearing the tea leaves in bulk in the hopper 7, after the tea leaves in the hopper are softened, the partition plate in the hopper 7 is drawn out, and the softened tea leaves are pressed down to the lower forming seat 15 through the material pushing silica gel plate 13.

All fixed mounting has supporting seat 19 in the four corners department of underframe 1 bottom, and supporting seat 19 and underframe 1 threaded connection, conveniently adjust the height, are adapted to the ground of unevenness.

The equal fixed mounting in the left and right sides of underframe 1 has the shrouding of matching, and the equal symmetrical hinge connection in both sides has the cabinet door 20 of matching around underframe 1, is convenient for open cabinet door 20 as required, conveniently to the moisturizing in the water tank 3.

The limit shaft 162 is connected with the third cylinder 161 through the floating joint 21, so that the limit shaft 162 is prevented from bending and deforming due to rigid connection.

In the utility model, bulk tea leaves are quantitatively fed into a hopper 7 through an intermittent feeding mechanism 6, the lower part of the hopper 7 is connected with a steam generator 4 through a steam pipe 5, the tea leaves in the hopper 7 are steamed and softened through steam, so as to be convenient for later-stage compression molding, after the softening of the tea leaves in the hopper 7 is finished, a synchronous motor 8 is started to conveniently drive a synchronous belt 9 to move, the synchronous belt 9 conveniently drives the hopper 7 to move synchronously through a hopper connecting seat 10, a lower molding seat 15 is moved to the lower part of the hopper 7 through a lead screw 17 transmission mode, a first air cylinder 11 is started to drive a material-pushing silica gel plate 13 to move downwards, the softened tea leaves in the hopper 7 are conveniently pressed down into the lower molding seat 15, a second air cylinder 12 is started to conveniently drive an upper molding seat 14 to move downwards, the left molding shaft 16 and the right molding shaft 16 are controlled to be closed simultaneously, the tea leaves are molded at one time, the tea pills after one-step molding fall into a material-receiving plate 18, convenient automatic discharge is collected, has avoided traditional low efficiency manual work to knead, thereby effectively improve the production efficiency of tea ball.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. A tea ball one-step forming device comprises a lower frame (1) and an upper frame (2), and is characterized in that the upper frame (2) is arranged above the lower frame (1), the upper frame (2) is fixedly connected with the lower frame (1), a water tank (3) and a steam generator (4) are sequentially and fixedly mounted in the lower frame (1) from left to right, the water tank (3) is communicated with the input end of the steam generator (4), the output end of the steam generator (4) is fixedly communicated with a steam pipe (5), an intermittent feeding mechanism (6) is fixedly mounted in the upper frame (2), a hopper (7) is fixedly mounted in the upper frame (2), the feeding hole of the hopper (7) corresponds to the discharging hole of the intermittent feeding mechanism (6), and one end, far away from the steam generator (4), of the steam pipe (5) is communicated with the hopper (7), go up fixed mounting in frame (2) has synchronous machine (8), and the output end of synchronous machine (8) is fixed to be cup jointed synchronous belt (9) of matching, synchronous belt (9) are connected with hopper (7) through hopper connecting seat (10), it has first cylinder (11) and second cylinder (12) to go up fixed mounting in frame (2), the output fixedly connected with of first cylinder (11) pushes away material silica gel board (13), become one-tenth seat (14) on the output fixedly connected with of second cylinder (12), the below of going up one-tenth seat (14) is equipped with down one-tenth seat (15), and runs through in one-tenth seat (15) down and be equipped with about one-tenth axle (16), install lead screw (17) in going up frame (2), and lead screw nut that screw cup jointed on lead screw (17) and the lateral wall fixed connection of one-tenth seat (15) down, fixed mounting has the corresponding material panel beating discharge gate of connecing of one-tenth seat (15) down in going up frame (2) connects (18).

2. The tea ball one-step forming device according to claim 1, wherein the left and right forming shafts (16) are composed of a third cylinder (161), a limiting shaft (162) and an inner shaft (163), the inner shaft (163) penetrates through the lower forming base (15), the limiting shaft (162) is arranged between the inner shaft (163) and the third cylinder (161), the inner shaft (163) is connected with the limiting shaft (162), and one end, away from the inner shaft (163), of the limiting shaft (162) is connected with an output end of the third cylinder (161).

3. The tea ball one-step forming device according to the claim 1, characterized in that the hopper (7) is provided with a matching clapboard inside.

4. The tea ball one-step forming device according to claim 1, wherein the four corners of the bottom of the lower frame (1) are fixedly provided with supporting seats (19), and the supporting seats (19) are in threaded connection with the lower frame (1).

5. The tea ball one-step forming device according to claim 1, wherein the lower frame (1) is fixedly provided with matched sealing plates on the left and right sides, and the lower frame (1) is symmetrically hinged with matched cabinet doors (20) on the front and rear sides.

6. The tea ball one-step forming device as claimed in claim 2, wherein the limiting shaft (162) is connected with the third cylinder (161) through a floating joint (21).