CN215073016U

CN215073016U - Carbon fiber heating device with material turning function

Info

Publication number: CN215073016U
Application number: CN202120832975.6U
Authority: CN
Inventors: 胡礼杰
Original assignee: Yancheng Xiang Sheng Carbon Fiber Technology Co ltd
Current assignee: Yancheng Xiang Sheng Carbon Fiber Technology Co ltd
Priority date: 2021-04-22
Filing date: 2021-04-22
Publication date: 2021-12-07
Anticipated expiration: 2031-04-22

Abstract

The utility model discloses a carbon fiber heating device with a material turning function, which comprises a heating box body, wherein a first conveying mechanism and a second conveying mechanism are respectively arranged at the left end and the right end of the heating box body, the first carbon fiber heating mechanism is arranged above the first conveying mechanism, the second carbon fiber heating mechanism is arranged above the second conveying mechanism, the material turning mechanism is arranged between the first conveying mechanism and the second conveying mechanism, one end of the heating box body is provided with a feeding hole, and the other end is provided with a discharging hole; the utility model discloses the practicality is strong, can realize the automatic upset of material, also comparatively labour saving and time saving to improve the machining efficiency of material.

Description

Carbon fiber heating device with material turning function

Technical Field

The utility model relates to a heating device technical field, concretely relates to carbon fiber heating device with stirring function.

Background

The carbon fiber heating device is a product different from traditional heating pipes such as metal wires and halogens, and has the excellent performances of long service life, high electrothermal conversion efficiency, far infrared radiation, health, environmental protection and the like. The base material of the heating body of the product is imported carbon fiber felt and carbon fiber yarn, and has the advantages of large power margin, high temperature resistance, strong high heat capacity, long service life, random power adjustment and the like.

The existing carbon fiber heating device does not have an automatic material turning function, and adopts manual material turning, so that time and labor are wasted, and the processing efficiency of materials is low. In view of the above drawbacks, it is necessary to design a carbon fiber heating device with a turnover function.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a carbon fiber heating device with stirring function to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the carbon fiber heating device with the material turning function comprises a heating box body, wherein a first conveying mechanism and a second conveying mechanism are respectively arranged at the left end and the right end of the heating box body, the first carbon fiber heating mechanism is arranged above the first conveying mechanism, the second carbon fiber heating mechanism is arranged above the second conveying mechanism, the material turning mechanism is arranged between the first conveying mechanism and the second conveying mechanism, a feeding hole is formed in one end of the heating box body, and a discharging hole is formed in the other end of the heating box body.

Preferably, the first conveying mechanism and the second conveying mechanism comprise a first conveying belt and a second conveying belt which are arranged side by side and have the same running direction, and supporting legs are arranged at the bottoms of the first conveying belt and the second conveying belt.

Preferably, the stirring mechanism comprises a base, a supporting plate is fixedly mounted at the top of the base, a protective frame is fixedly mounted at the top of the supporting plate, a motor is fixedly mounted on the inner wall of one side of the protective frame, a main gear is fixedly sleeved on an output shaft of the motor, a rotating shaft is rotatably mounted on the protective frame, a driven gear is fixedly sleeved on the rotating shaft, and the main gear is meshed with the driven gear.

Preferably, fixed cover is equipped with the sleeve in the axis of rotation, and fixed mounting has a plurality of conveying boards on the sleeve, and a plurality of conveying boards are the annular and distribute, and the top fixed mounting of bearer bar has the support, and fixed mounting has cowl on the support, and cowl is located conveying board directly over, and telescopic one side is equipped with first conveying mechanism, and one side that first conveying mechanism was kept away from to the sleeve is equipped with second conveying mechanism.

Preferably, the inner wall of the protection frame is fixedly provided with an installation block, one side of the installation block is provided with a groove, a first bearing is arranged in the groove, an outer ring of the first bearing is fixedly connected with the inner wall of the groove, an inner ring of the first bearing is fixedly sleeved on the rotating shaft, the protection frame is provided with a through hole, a second bearing is arranged in the through hole, an outer ring of the second bearing is fixedly connected with the inner wall of the through hole, and an inner ring of the second bearing is fixedly sleeved on the rotating shaft.

Preferably, heating mechanism is including removing subassembly and heating element, remove the subassembly and include the mount, the top at heating box one end is installed to the mount, servo motor is installed to the one end of mount, and servo motor is connected with the one end drive end of connecting axle, and the servo motor front end is provided with the fixed block, and the fixed block front end is provided with the stopper, and fixed block and stopper center department have all seted up the through-hole, antifriction bearing is installed to the other end of mount, installs the lead screw in the antifriction bearing, and the lead screw runs through-hole department on fixed block and the stopper of fixed mounting on the mount and is connected with the connecting axle other end, screw-thread fit is connected between lead screw and the movable block, and the bottom of movable block is provided with a plurality of heating element side by side.

Preferably, heating element includes the quartz glass pipe, and the equal fixed mounting in both ends of quartz glass pipe has the ceramic fixed block, and the internal surface fixedly connected with electric lead of two ceramic fixed blocks, two electric leads run through ceramic fixed block fixedly connected with metal splicing, fixedly connected with carbon fiber heating wire between two metal splicing, and the coating of the surface one side of carbon fiber heating wire has half plating reflective coating, and the coating of the surface of half plating reflective coating has half plating abrasionproof damage coating.

Preferably, the equal joint of surface of two pottery fixed blocks has the elasticity cassette, the lower fixed surface of elasticity cassette is connected with the mounting panel, the upper end of elasticity cassette is equipped with two gleitbretters, through bolt fixed connection between two gleitbretters, the one end surface threaded connection of bolt has the nut, the mounting hole has all been seted up to the both sides internal surface of mounting panel, the draw-in groove has been seted up to the internal surface of elasticity cassette, the external fixed surface of electric lead has cup jointed fire-retardant cover.

Compared with the prior art, the carbon fiber heating device with the material turning function can fix the elastic clamping seat through the mounting hole of the mounting plate, the ceramic fixing blocks at the two ends of the quartz glass tube are respectively clamped into the clamping grooves of the elastic clamping seat, and the quartz glass tube is fixed through the bolt and the nut, the installation and the fixation are more convenient, the semi-plating reflecting coating is the nano high-temperature resistant ceramic coating, the heat radiation can be reflected well, the heat insulation effect is further realized, the heat can be radiated towards the other side qualitatively, the heat efficiency of the single side is improved, the semi-plating anti-abrasion coating can protect the semi-plating reflecting coating, the good anti-abrasion function is realized, the service life of the carbon fiber heating tube is prolonged, the carbon fiber heating tube in the utility model is additionally provided with the semi-surface reflecting coating, the heat radiation effect can be completely oriented, and the trouble of installing a reflecting cover outside is not needed, the heat efficiency of the single surface is improved, the installation is convenient, the wear-resistant function is realized, and the service life of the carbon fiber heating pipe is prolonged; when the material needs to be heated, the worker places the material between the first conveyer belt and the second conveyer belt, the material is conveyed through the first conveyer belt and the second conveyer belt, the carbon fiber heating wire is opened, the carbon fiber heating wire heats the front of the material, after the heating is completed, the motor drives the main gear to rotate, the main gear drives the driven gear to rotate, the driven gear drives the rotating shaft to rotate, the rotating shaft drives the sleeve to rotate, the sleeve drives the conveying plate to rotate, the conveying plate is contacted with the back of the material on the first conveyer belt and the second conveyer belt and drives the contacted material to rotate clockwise, after the conveying plate drives the material to rotate, the front of the material is contacted with the second conveyer belt, thereby realizing the turnover of the material, the second conveyer belt drives the material after the turnover to move, the second carbon fiber heating mechanism heats the back of the material on the second conveyer belt, thereby realize the self-heating at the material dead-back face, the utility model discloses the practicality is strong, can realize the automatic upset of material, also comparatively labour saving and time saving to improve the machining efficiency of material.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description, do not constitute a limitation of the invention, in which:

fig. 1 is a schematic structural view of a carbon fiber heating device with a material turning function according to the present invention;

fig. 2 is a schematic structural view of a material reversing mechanism in the carbon fiber heating device with the material reversing function of the present invention;

fig. 3 is a schematic structural view of a heating element in the carbon fiber heating device with the material turning function according to the present invention;

fig. 4 is a sectional view of a quartz glass tube in a carbon fiber heating apparatus with a material reversing function according to the present invention;

fig. 5 is a schematic structural view of the elastic clamping seat of the carbon fiber heating device with the material turning function of the present invention.

In the drawings:

1. heating the box body; 2. a first conveying mechanism; 3. a second conveying mechanism; 4. a first carbon fiber heating mechanism; 5. a second carbon fiber heating mechanism; 6. a material turning mechanism; 7. a feed inlet; 8. a discharge port; 9. a first conveyor belt; 10. a second conveyor belt; 11. supporting legs; 12. a base; 13. a support plate; 14. a protective frame; 15. an electric motor; 16. a main gear; 17. a rotating shaft; 18. a slave gear; 19. a sleeve; 20. a transfer plate; 21. a support; 22. an arc-shaped baffle plate; 23. a fixed mount; 24. a servo motor; 25. a connecting shaft; 26. a fixed block; 27. a limiting block; 28. a lead screw; 29. a moving block; 30. a rolling bearing; 31. a quartz glass tube; 32. a ceramic fixing block; 33. an electrical lead; 34. a carbon fiber heating wire; 35. a metal tab; 36. semi-plating a reflective coating; 37. an elastic card holder; 38. mounting a plate; 39. sliding blades; 40. a bolt; 41. a nut; 42. mounting holes; 43. a threaded hole; 44. a card slot; 45. semi-plating an anti-abrasion coating; 46. a flame-retardant sleeve; 47. a cavity.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: the carbon fiber heating device with the material turning function comprises a heating box body 1, wherein a first conveying mechanism 2 and a second conveying mechanism 3 are respectively arranged at the left end and the right end of the heating box body 1, a first carbon fiber heating mechanism 4 is arranged above the first conveying mechanism 2, a second carbon fiber heating mechanism 5 is arranged above the second conveying mechanism 3, a material turning mechanism 6 is arranged between the first conveying mechanism 2 and the second conveying mechanism 3, a feeding hole 7 is formed in one end of the heating box body 1, and a discharging hole 8 is formed in the other end of the heating box body 1.

In this embodiment, the first conveying mechanism 2 and the second conveying mechanism 3 both include a first conveying belt 9 and a second conveying belt 10 which are arranged side by side and have the same running direction, and support legs 11 are arranged at the bottoms of the first conveying belt 9 and the second conveying belt 10, so that the first conveying belt 9 and the second conveying belt 10 are supported.

The material turning mechanism 6 in this embodiment comprises a base 12, a supporting plate 13 is fixedly mounted on the top of the base 12, a protective frame 14 is fixedly mounted on the top of the supporting plate 13, a motor 15 is fixedly mounted on the inner wall of one side of the protective frame 14, a main gear 16 is fixedly sleeved on an output shaft of the motor 15, a rotating shaft 17 is rotatably mounted on the protective frame 14, a driven gear 18 is fixedly sleeved on the rotating shaft 17, the master gear 16 is meshed with the slave gear 18, a sleeve 19 is fixedly sleeved on the rotating shaft 17, a plurality of transmission plates 20 are fixedly arranged on the sleeve 19, a plurality of transmission plates 20 are distributed in a ring shape, a bracket 21 is fixedly arranged at the top of the protection frame 14, an arc-shaped baffle 22 is fixedly arranged on the bracket 21, and the arc baffle 22 is positioned right above the transfer plate 20, one side of the sleeve 19 is provided with the first conveying mechanism 2, and one side of the sleeve 19, which is far away from the first conveying mechanism 2, is provided with the second conveying mechanism 3.

In this embodiment fixed mounting has the installation piece on the inner wall of bearer bar 14, one side of installation piece is seted up flutedly, be equipped with first bearing in the recess, the outer lane of first bearing and the inner wall fixed connection of recess, the fixed cover of inner circle of first bearing is established on axis of rotation 17, make axis of rotation 17 can support fixedly, make axis of rotation 17 can only rotate, be equipped with the through-hole on the bearer bar 14, be equipped with the second bearing in the through-hole, the outer lane of second bearing and the inner wall fixed connection of through-hole, the fixed cover of inner circle of second bearing is established on axis of rotation 17, make axis of rotation 17 can support fixedly, make axis of rotation 17 can only rotate.

The heating mechanism 4 in this embodiment comprises a moving component and a heating component, the moving component comprises a fixed frame 23, the fixed frame 23 is installed on the top of one end of the heating box body 1, a servo motor 24 is arranged at one end of the fixing frame 23, the servo motor 24 is connected with the driving end of one end of the connecting shaft 25, a fixing block 26 is arranged at the front end of the servo motor 24, a limiting block 27 is arranged at the front end of the fixing block 26, through holes are respectively arranged at the centers of the fixing block 26 and the limiting block 27, the other end of the fixing frame 23 is provided with a rolling bearing 30, a lead screw 28 is arranged in the rolling bearing 30, the lead screw 28 penetrates through the through holes on the fixing block 26 and the limiting block 27 which are fixedly arranged on the fixing frame 23 and is connected with the other end of the connecting shaft 25, the screw rod 28 is in threaded fit connection with a moving block 29, and a plurality of heating assemblies are arranged at the bottom of the moving block 29 side by side.

The heating assembly in this embodiment includes a quartz glass tube 31, ceramic fixing blocks 32 are fixedly mounted at both ends of the quartz glass tube 31, electrical leads 33 are fixedly connected to the inner surfaces of the two ceramic fixing blocks 32, the two electrical leads 33 penetrate through the ceramic fixing blocks 32 and are fixedly connected with metal contact pieces 35, a carbon fiber heating wire 34 is fixedly connected between the two metal contact pieces 35, a half-plated reflective coating 36 is coated on one side of the outer surface of the carbon fiber heating wire 34, a half-plated anti-abrasion coating 45 is coated on the outer surface of the half-plated reflective coating 36, an elastic clamping seat 37 is clamped on the outer surfaces of the two ceramic fixing blocks 32, a mounting plate 38 is fixedly connected to the lower surface of the elastic clamping seat 37, two sliding pieces 39 are arranged at the upper end of the elastic clamping seat 37, the two sliding pieces 39 are fixedly connected by a bolt 40, a nut 41 is connected to the outer surface of one end of the bolt 40, mounting holes 42 are formed in the inner surfaces of both sides of the mounting plate 38, the inner surface of the elastic clamping seat 37 is provided with a clamping groove 44, and the outer surface of the electric lead 33 is fixedly sleeved with a flame-retardant sleeve 46.

In this embodiment, the flame-retardant sleeve 46 is a high-temperature-resistant silica gel sleeve, the inner surfaces of the two sliding pieces 39 are both provided with threaded holes 43, the threaded holes 43 are matched with the bolts 40, the half-plated reflective coating 36 is a nano high-temperature-resistant ceramic coating, the half-plated reflective coating 36 is semicircular in shape, the half-plated anti-abrasion coating 45 is a KN60 alloy wear-resistant coating, the half-plated anti-abrasion coating 45 is semicircular in shape, the inner surface of the quartz glass tube 31 is provided with a cavity 47, and the cavity 47 is circular in shape.

In this embodiment, a position limiting groove for preventing moving block 29 from rotating along with lead screw 28 is provided in a position where moving block 29 is adjacent to fixed frame 23, and moving block 29 is disposed in the groove, moves up and down along the groove, and has a function of limiting moving block 29 left and right. When in use, the elastic clamping seat 37 can be fixed through the mounting hole 42 of the mounting plate 38, the ceramic fixing blocks 32 at the two ends of the quartz glass tube 31 are respectively clamped into the clamping grooves 44 of the elastic clamping seat 37, and the quartz glass tube 31 is fixed through the bolt 40 and the nut 41, the installation and the fixation are convenient, the half-plated reflection coating 36 is a nano high-temperature-resistant ceramic coating, the heat radiation can be reflected well, the heat insulation effect is further realized, the heat can be radiated towards the other side qualitatively, the heat efficiency of the single side is improved, the half-plated anti-abrasion coating 45 can be protected by the half-plated reflection coating 36, the carbon fiber heating tube has a good anti-abrasion function, the service life of the carbon fiber heating tube is prolonged, the half-surface reflection coating 36 is added to the carbon fiber heating tube, the heat radiation effect can be completely oriented, the trouble of installing a reflection cover outside is not needed, and the heat efficiency of the single side is improved, the installation is comparatively convenient, has the abrasionproof and decreases the function, prolongs carbon fiber heating pipe's life.

The utility model discloses a theory of operation: when the materials need to be heated, the worker places the materials between the first conveyor belt 9 and the second conveyor belt 10, the materials are conveyed through the first conveyor belt 9 and the second conveyor belt 10, the carbon fiber heating wire 34 is turned on, the front surface of the materials is heated by the carbon fiber heating wire 34, after the heating is completed, the motor 15 is turned on, the motor 15 drives the main gear 16 to rotate, the main gear 16 drives the slave gear 18 to rotate, the slave gear 18 drives the rotating shaft 17 to rotate, the rotating shaft 17 drives the sleeve 19 to rotate, the sleeve 19 drives the conveying plate 20 to rotate, the conveying plate 20 is in contact with the back surfaces of the materials on the first conveyor belt 9 and the second conveyor belt 10 and drives the contacted materials to rotate clockwise, after the conveying plate 20 drives the materials to rotate 180 degrees, the front surface of the materials is in contact with the second conveyor belt 3, so that the materials are turned over, the second conveyor belt 3 drives the turned over materials to move, the material back that second carbon fiber heating mechanism 5 was gone up to second conveyer belt 3 heats to realize the self-heating at the material dead-back face, the utility model discloses the practicality is strong, can realize the automatic upset of material, also comparatively labour saving and time saving to improve the machining efficiency of material.

If the material is too long and cannot be uniformly heated, the first conveying mechanism 2 and the second conveying mechanism 3 stop working, the servo motor 24 is electrified to operate, the connecting shaft 25 installed at the driving end of the servo motor 24 is driven to rotate, and therefore the screw rod 28 penetrating through the fixed block 26 and the limiting block 27 and connected with the connecting shaft 25 is driven to rotate, the two moving blocks 29 sleeved on the screw rod 28 move left and right on the screw rod 28, the heating assembly installed on the moving blocks 29 is driven to move, and the moving heating function is achieved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Carbon fiber heating device with stirring function, its characterized in that: including heating box (1), both ends are provided with first conveying mechanism (2) and second conveying mechanism (3) respectively about heating box (1), the top of first conveying mechanism (2) is provided with first carbon fiber heating mechanism (4), the top of second conveying mechanism (3) is provided with second carbon fiber heating mechanism (5), be provided with stirring mechanism (6) between first conveying mechanism (2) and second conveying mechanism (3), feed inlet (7) have been seted up to the one end of heating box (1), and discharge gate (8) have been seted up to the other end.

2. The carbon fiber heating apparatus with a turnover function as claimed in claim 1, wherein: first conveying mechanism (2) and second conveying mechanism (3) all include that set up side by side and running direction is the same first conveyer belt (9) and second conveyer belt (10), and the bottom of first conveyer belt (9) and second conveyer belt (10) is equipped with supporting leg (11).

3. The carbon fiber heating apparatus with a turnover function as claimed in claim 1, wherein: the material turning mechanism (6) comprises a base (12), a supporting plate (13) is fixedly mounted at the top of the base (12), a protective frame (14) is fixedly mounted at the top of the supporting plate (13), a motor (15) is fixedly mounted on the inner wall of one side of the protective frame (14), a main gear (16) is fixedly sleeved on an output shaft of the motor (15), a rotating shaft (17) is rotatably mounted on the protective frame (14), a driven gear (18) is fixedly sleeved on the rotating shaft (17), and the main gear (16) is meshed with the driven gear (18).

4. The carbon fiber heating apparatus with a stirring function as claimed in claim 3, wherein: fixed cover is equipped with sleeve (19) on axis of rotation (17), fixed mounting has a plurality of conveying boards (20) on sleeve (19), and a plurality of conveying boards (20) are the annular and distribute, the top fixed mounting of bearer bar (14) has support (21), fixed mounting has cowl (22) on support (21), and cowl (22) are located conveying board (20) directly over, one side of sleeve (19) is equipped with first conveying mechanism (2), one side that first conveying mechanism (2) were kept away from in sleeve (19) is equipped with second conveying mechanism (3).

5. The carbon fiber heating apparatus with a stirring function as claimed in claim 3, wherein: the bearing protection device is characterized in that an installation block is fixedly installed on the inner wall of the protection frame (14), a groove is formed in one side of the installation block, a first bearing is arranged in the groove, the outer ring of the first bearing is fixedly connected with the inner wall of the groove, the inner ring of the first bearing is fixedly sleeved on the rotating shaft (17), a through hole is formed in the protection frame (14), a second bearing is arranged in the through hole, the outer ring of the second bearing is fixedly connected with the inner wall of the through hole, and the inner ring of the second bearing is fixedly sleeved on the rotating shaft (17).

6. The carbon fiber heating apparatus with a turnover function as claimed in claim 1, wherein: the heating mechanism (4) comprises a moving assembly and a heating assembly, the moving assembly comprises a fixing frame (23), the fixing frame (23) is installed at the top of one end of the heating box body (1), a servo motor (24) is installed at one end of the fixing frame (23), the servo motor (24) is connected with one end driving end of a connecting shaft (25), a fixing block (26) is arranged at the front end of the servo motor (24), a limiting block (27) is arranged at the front end of the fixing block (26), through holes are formed in the centers of the fixing block (26) and the limiting block (27), a rolling bearing (30) is installed at the other end of the fixing frame (23), a lead screw (28) is installed in the rolling bearing (30), the lead screw (28) penetrates through the through holes on the fixing block (26) fixedly installed on the fixing frame (23) and the limiting block (27) and is connected with the other end of the connecting shaft (25), the lead screw (28) is in threaded fit connection with the moving block (29), and a plurality of heating assemblies are arranged at the bottom of the moving block (29) side by side.

7. The carbon fiber heating apparatus with a turnover function as claimed in claim 6, wherein: heating element includes quartz glass pipe (31), the equal fixed mounting in both ends of quartz glass pipe (31) has ceramic fixed block (32), the internal surface fixedly connected with electric lead (33) of two ceramic fixed blocks (32), ceramic fixed block (32) fixedly connected with metal connection piece (35) are run through in two electric lead (33), fixedly connected with carbon fiber heater (34) between two metal connection pieces (35), the coating of surface one side of carbon fiber heater (34) has half plating reflection coating (36), the coating of surface of half plating reflection coating (36) has half plating abrasionproof damage coating (45).

8. The carbon fiber heating apparatus with a stirring function as claimed in claim 7, wherein: the surface of two pottery fixed blocks (32) all the joint have elasticity cassette (37), the lower fixed surface of elasticity cassette (37) is connected with mounting panel (38), the upper end of elasticity cassette (37) is equipped with two gleitbretters (39), through bolt (40) fixed connection between two gleitbretters (39), the one end surface threaded connection of bolt (40) has nut (41), mounting hole (42) have all been seted up to the both sides internal surface of mounting panel (38), draw-in groove (44) have been seted up to the internal surface of elasticity cassette (37), the external fixed surface of electric lead (33) has cup jointed fire-retardant cover (46).