SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic routing machine of resistance enameled wire to solve the problem of proposing among the above-mentioned background art.
The utility model provides a technical problem adopt following technical scheme to realize: an automatic wire bonder for resistance enameled wires, comprising: the automatic tin-plating machine comprises a main body rack, wherein a jig material library is arranged on the main body rack, an enameled wire jig is arranged on the jig material library, a jig manipulator is arranged on the main body rack on one side of the jig material library, a paper tape pressing mechanism is arranged on the main body rack on one side of the paper tape pressing mechanism, a tin-plating tin bath is arranged on the main body rack on the lower side of the tin-plating manipulator, a smoke dust collecting device is arranged on the main body rack on one side of the tin-plating tin bath, a servo conveying trolley is arranged on the main body rack on one side of the jig manipulator, a wire outlet mechanism is arranged on the main body rack on one side of the servo conveying trolley, a control device is arranged on the main body rack, the control device is connected with and controls a movement mechanism on the main body rack, the wire outlet mechanism comprises a wire outlet equipment support, and a raw material storage roller is arranged on the wire outlet equipment support, an uncoiling guide device is arranged on the outgoing line equipment support on one side of the raw material storage roller, a magnetic tensioner is arranged on the outgoing line equipment support on one side of the uncoiling guide device, a fixed-length cutting device is arranged on the upper side of the outgoing line equipment support, and a mechanical straightening device and a stress relieving device are arranged between the fixed-length cutting device and the magnetic tensioner.
The mechanical straightening device comprises a transverse straightening structure and a vertical straightening structure, the transverse straightening structure and the vertical straightening structure comprise a straightening support plate I and a straightening support plate II, a support plate adjusting device is arranged between the straightening support plate I and the straightening support plate II, and a plurality of straightening rollers are arranged on the straightening support plate I and the straightening support plate II.
The stress relieving device comprises a stress relieving support, a plurality of stress relieving rollers are arranged on the stress relieving support, the enameled wire penetrates through the S shape between the stress relieving rollers, and two ends of the stress relieving support are installed on the support installation frame through support installation seats.
The fixed length cutting device includes fixed length anchor clamps, and fixed length anchor clamps one side is equipped with enameled wire cutting device, fixed length anchor clamps are installed on fixed length anchor clamps drive actuating cylinder's output, fixed length anchor clamps drive actuating cylinder's cylinder body and install on fixed length drive support, fixed length drive support mounting drives actuating cylinder's output at the fixed length on, fixed length anchor clamps drive actuating cylinder's cylinder body downside is equipped with fixed length direction slider, fixed length direction slider slidable mounting is on fixed length direction slide rail.
Enameled wire cutting device is including cutting off the backing plate, it is equipped with the cutting tool to cut off the backing plate upside, the cutting tool is installed on the output of cutter actuating cylinder, the cylinder body that the cutter actuated cylinder was installed on cutting off the support.
The enameled wire jig comprises a jig clamping jaw, a jig clamping jaw clamping jig body, a plurality of fixed-length enameled wires are placed on the jig body, the jig clamping jaw is installed on a clamping jaw rotating drive shaft, the clamping jaw rotating drive shaft is installed on a drive shaft installation frame through a supporting bearing, a rotating driving wheel is arranged at one end of the clamping jaw rotating drive shaft, the rotating driving wheel is connected to the output end of a rotating driving motor through a transmission belt, the rotating driving motor is installed on a motor installation frame, and the motor installation frame is installed on the drive shaft installation frame.
The jig manipulator comprises a jig bearing plate, the jig bearing plate is installed on a bearing plate sliding support, one side of the bearing plate sliding support is installed on a bearing plate driving cylinder, the bearing plate driving cylinder is installed on a driving cylinder support, a jig clamping device is arranged on the upper side of the jig bearing plate, and the jig clamping device is installed on a clamping device support through a clamping device adjusting frame.
The servo conveying trolley comprises a jig conveying bearing frame, the jig conveying bearing frame is installed on a transmission driving block, the transmission driving block is installed on a sliding guide groove in a sliding mode, a sliding driving threaded sleeve is arranged in the transmission driving block, a sliding driving screw rod is arranged in the sliding driving threaded sleeve, two ends of the sliding driving screw rod are installed on a screw rod supporting frame through supporting bearings, one end of the sliding driving screw rod is connected to the output end of a conveying driving motor, and a shell of the conveying driving motor is installed on the transmission driving support.
The tin stamping manipulator comprises a tin stamping clamp, the tin stamping clamp is installed on a lifting driving device, the lifting driving device is installed on a horizontal driving device, and the horizontal driving device is installed on a tin stamping supporting frame.
The tin stamping tin bath comprises a tin trough, the tin trough is installed on a tin trough installation seat, the tin trough installation seat is installed on a tin trough installation frame, a tin scraping plate is arranged at the upper end of the tin trough, and the tin scraping plate is installed on the tin trough installation seat through the tin scraping plate installation seat.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses realize that the automatic line arrangement of rolling off of enameled wire scalds tin, than artifical production efficiency high (can reach 3w root lines every day), the quality is more stable, personnel only need regularly supply the tool and take out the finished product can, improved labor condition, alleviateed intensity of labour, reduced the cost of enterprise personnel configuration. Making the product more competitive.
Detailed Description
In order to make the technical means, the characteristics of creation, the objects achieved and the functions of the present invention easy to understand, the present invention will be further explained with reference to the detailed drawings, and in the description of the present invention, it should be noted that unless otherwise specified or limited, the terms "mounted", "connected" and "connected" should be interpreted broadly, for example, they may be fixed or detachable or they may be connected integrally, mechanically or electrically, directly or indirectly through an intermediate medium, or they may be connected inside two elements.
Example 1
As shown in fig. 1 to 9, an automatic wire bonder for resistance enameled wires comprises: the automatic tin soldering machine comprises a main body rack 1, wherein a jig material library 3 is arranged on the main body rack 1, an enameled wire jig is arranged on the jig material library 3, a jig manipulator 4 is arranged on the main body rack 1 on one side of the jig manipulator 4, a paper pressing tape mechanism 6 is arranged on the main body rack 1 on one side of the paper pressing tape mechanism 6, a tin burning manipulator 7 is arranged on the main body rack 1 on one side of the paper pressing tape mechanism 6, a tin burning tin bath is arranged on the main body rack 1 on the lower side of the tin burning manipulator 7, a smoke dust collecting device 8 is arranged on the main body rack 1 on one side of the tin burning bath, a servo conveying trolley 5 is arranged on the main body rack 1 on one side of the jig manipulator 4, a wire outlet mechanism 2 is arranged on the main body rack 1 on one side of the servo conveying trolley 5, a control device 9 is arranged on the main body rack 1, the control device 9 is connected with and controls a movement mechanism on the main body rack 1, and the wire outlet mechanism 2 comprises a wire outlet device support 21, the wire outlet equipment support 21 is provided with a raw material storage roller 22, the wire outlet equipment support 21 on one side of the raw material storage roller 22 is provided with an uncoiling guide device 23, the wire outlet equipment support 21 on one side of the uncoiling guide device 23 is provided with a magnetic tensioner 24, the upper side of the wire outlet equipment support 21 is provided with a fixed-length cutting device 27, and a mechanical straightening device 25 and a stress relieving device 26 are arranged between the fixed-length cutting device 27 and the magnetic tensioner 24. The mechanical straightening device 25 comprises a transverse straightening structure 251 and a vertical straightening structure 252, the transverse straightening structure 251 and the vertical straightening structure 252 comprise a straightening support plate I521 and a straightening support plate II522, a support plate adjusting device 523 is arranged between the straightening support plate I521 and the straightening support plate II522, and a plurality of straightening rollers 524 are arranged on the straightening support plate I521 and the straightening support plate II 522. The stress relieving device 26 comprises a stress relieving support 261, a plurality of stress relieving rollers 262 are arranged on the stress relieving support 261, the enameled wire passes through the stress relieving rollers 262 in an S shape, and two ends of the stress relieving support 261 are mounted on a support mounting frame 264 through support mounting seats 263. The fixed-length cutting device 27 comprises a fixed-length clamp 271, an enameled wire cutting device is arranged on one side of the fixed-length clamp 271, the fixed-length clamp 271 is installed at the output end of a fixed-length clamp driving cylinder 272, a cylinder body of the fixed-length clamp driving cylinder 272 is installed on a fixed-length driving support 275, the fixed-length driving support 275 is installed at the output end of a fixed-length driving cylinder 276, a fixed-length guiding sliding block 273 is arranged on the lower side of the cylinder body of the fixed-length clamp driving cylinder 272, and the fixed-length guiding sliding block 273 is slidably installed on a fixed-length guiding sliding rail 274. The enameled wire cutting device comprises a cutting base plate 2710, wherein a cutting tool 277 is arranged on the upper side of the cutting base plate 2710, the cutting tool 277 is arranged at the output end of a tool driving cylinder 278, and the cylinder body of the tool driving cylinder 278 is arranged on a cutting bracket 279.
Example 2
As shown in fig. 1 to 9, an automatic wire bonder for resistance enameled wires comprises: the main body rack 1, the main body rack 1 is provided with a jig material library 3, the jig material library 3 is provided with an enameled wire jig, the main body rack 1 on one side of the jig material library 3 is provided with a jig manipulator 4, the main body rack 1 on one side of the jig manipulator 4 is provided with a paper tape pressing mechanism 6, the main body rack 1 on one side of the paper tape pressing mechanism 6 is provided with a tin burning manipulator 7, the main body rack 1 on the lower side of the tin burning manipulator 7 is provided with a tin burning groove, the main body rack 1 on one side of the tin burning groove is provided with a smoke dust collecting device 8, the main body rack 1 on one side of the jig manipulator 4 is provided with a servo conveying trolley 5, the main body rack 1 on one side of the servo conveying trolley 5 is provided with a wire outlet mechanism 2, the main body rack 1 is provided with a control device 9, the control device 9 is connected with a movement mechanism on the main body rack 1, and the enameled wire jig comprises a jig clamping jaw 32, jig clamping jaw 32 centre gripping jig body 31 places a plurality of fixed length enameled wires on the jig body 31, jig clamping jaw 32 is installed on clamping jaw rotation driving shaft 33, clamping jaw rotation driving shaft 33 passes through support bearing and installs on drive shaft mounting bracket 35, clamping jaw rotation driving shaft 33 one end is equipped with rotatory drive wheel 34, rotatory drive wheel 34 passes through driving belt and connects on the output of rotation driving motor 37, rotation driving motor 37 is installed on motor mounting bracket 38, motor mounting bracket 38 is installed on drive shaft mounting bracket 35.
Example 3
As shown in fig. 1 to 9, an automatic wire bonder for resistance enameled wires comprises: the automatic tin soldering machine comprises a main body rack 1, wherein a jig material library 3 is arranged on the main body rack 1, an enameled wire jig is arranged on the jig material library 3, a jig manipulator 4 is arranged on the main body rack 1 on one side of the jig manipulator 4, a paper pressing tape mechanism 6 is arranged on the main body rack 1 on one side of the paper pressing tape mechanism 6, a tin burning manipulator 7 is arranged on the main body rack 1 on one side of the paper pressing tape mechanism 6, a tin burning groove is arranged on the main body rack 1 on the lower side of the tin burning manipulator 7, a smoke dust collecting device 8 is arranged on the main body rack 1 on one side of the tin burning groove, a servo conveying trolley 5 is arranged on the main body rack 1 on one side of the jig manipulator 4, a wire outlet mechanism 2 is arranged on the main body rack 1 on one side of the servo conveying trolley 5, a control device 9 is arranged on the main body rack 1, the control device 9 is connected with and controls a movement mechanism on the main body rack 1, and the jig manipulator 4 comprises a jig bearing plate 41, the jig bearing plate 41 is mounted on a bearing plate sliding support 44, one side of the bearing plate sliding support 44 is mounted on a bearing plate driving cylinder 42, the bearing plate driving cylinder 42 is mounted on a driving cylinder support 43, a jig clamping device 45 is arranged on the upper side of the jig bearing plate 41, and the jig clamping device 45 is mounted on a clamping device support 47 through a clamping device adjusting frame 46.
Example 4
As shown in fig. 1 to 9, an automatic wire bonder for resistance enameled wires comprises: the automatic tin soldering machine comprises a main body rack 1, wherein a jig material library 3 is arranged on the main body rack 1, an enameled wire jig is arranged on the jig material library 3, a jig manipulator 4 is arranged on the main body rack 1 on one side of the jig manipulator 4, a paper pressing tape mechanism 6 is arranged on the main body rack 1 on one side of the paper pressing tape mechanism 6, a tin burning manipulator 7 is arranged on the main body rack 1 on one side of the paper pressing tape mechanism 6, a tin burning groove is arranged on the main body rack 1 on the lower side of the tin burning manipulator 7, a smoke dust collecting device 8 is arranged on the main body rack 1 on one side of the tin burning groove, a servo conveying trolley 5 is arranged on the main body rack 1 on one side of the jig manipulator 4, a wire outlet mechanism 2 is arranged on the main body rack 1 on one side of the servo conveying trolley 5, a control device 9 is arranged on the main body rack 1, the control device 9 is connected with and controls a movement mechanism on the main body rack 1, and the servo conveying trolley 5 comprises a jig conveying bearing frame 51, the jig conveying bearing frame 51 is installed on a transmission driving block 52, the transmission driving block 52 is installed on a sliding guide groove 58 in a sliding mode, a sliding driving threaded sleeve 53 is arranged in the transmission driving block 52, a sliding driving screw 54 is arranged in the sliding driving threaded sleeve 53, two ends of the sliding driving screw 54 are installed on a screw supporting frame 55 through supporting bearings, one end of the sliding driving screw 54 is connected to the output end of a conveying driving motor 56, and the shell of the conveying driving motor 56 is installed on a transmission driving support 57.
Example 5
As shown in fig. 1 to 9, an automatic wire bonder for resistance enameled wires comprises: the tin soldering machine comprises a main body rack 1, wherein a jig material library 3 is arranged on the main body rack 1, an enameled wire jig is arranged on the jig material library 3, a jig manipulator 4 is arranged on the main body rack 1 on one side of the jig manipulator 4, a paper pressing mechanism 6 is arranged on the main body rack 1 on one side of the jig manipulator 4, a tin soldering manipulator 7 is arranged on the main body rack 1 on one side of the paper pressing mechanism 6, a tin soldering bath is arranged on the main body rack 1 on the lower side of the tin soldering manipulator 7, a smoke dust collecting device 8 is arranged on the main body rack 1 on one side of the tin soldering bath, a servo conveying trolley 5 is arranged on the main body rack 1 on one side of the jig manipulator 4, a wire outlet mechanism 2 is arranged on the main body rack 1 on one side of the servo conveying trolley 5, a control device 9 is arranged on the main body rack 1, the control device 9 is connected with and controls a movement mechanism on the main body rack 1, and the tin soldering manipulator 7 comprises a tin soldering clamp 71, the tin stamping fixture 71 is arranged on a lifting driving device 72, the lifting driving device 72 is arranged on a horizontal driving device 73, and the horizontal driving device 73 is arranged on a tin stamping supporting frame 74. The tin ironing tin bath comprises a tin bath 81, the tin bath 81 is installed on a tin bath installation seat 82, the tin bath installation seat 82 is installed on a tin bath installation seat 85, a tin scraping plate 83 is arranged at the upper end of the tin bath 81, and the tin scraping plate 83 is installed on the tin bath installation seat 82 through the tin scraping plate installation seat 84.
The utility model discloses a theory of operation does: manually putting the jig of the wire row into a jig stock bin 3, arranging proper and complete rolls of enameled wires and masking tapes on the equipment, starting the equipment through a start button of a control system 9, rotating a wire arranging motor of a wire outlet mechanism to start straightening the enameled wires, taking the jig out of the stock bin 3 by a jig manipulator 4, placing the jig on a servo conveying trolley 5, enabling the servo conveying trolley 5 to fast enter the position right ahead of the wire outlet mechanism 2, starting to cut the enameled wires by a cutting knife in the wire outlet mechanism 2, simultaneously enabling a paper tape pressing mechanism 6 to paste the cut enameled wires onto the jig, enabling the servo conveying trolley to advance for a certain distance, repeating the process, enabling the jig to be fully pasted with fixed-length enameled wires at certain intervals, enabling the servo conveying trolley 6 to fast move to the position below a tin burning manipulator 7 after the set number of enameled wires are reached, enabling the tin burning manipulator 7 to pick the jig full of the fixed-length enameled wires to move to the position above a molten tin pot, tin ironing is carried out on two ends of the enameled wire, the enameled wire and the jig are placed in a finished product warehouse after tin ironing is finished, and when finished enameled wires are arranged in 100 rows, sound and light alarm prompt personnel move finished products away.
The utility model discloses realize automatic aligning, fixed length and roll off the line, the distance is arranged with the lead wire of NTC sensor encapsulation usefulness on an automation equipment, the enameled wire both ends scald tin, and the material storehouse is placed with the finished product line to the manipulator. The automatic tin-plating device comprises a main body rack, a mounting plane for each mechanism, a wire outlet mechanism, a jig storage bin, an enameled wire, a jig manipulator, a servo conveying trolley, a paper pressing mechanism, a fixed-length enameled wire fixing mechanism, a tin-plating manipulator and a finished product line, wherein the enameled wire is straightened and is sent out at a fixed length, the enameled wire after being cut off is positioned in the jig storage bin, the jig manipulator is used for grabbing and placing the jig in the storage bin onto the servo conveying trolley, the servo conveying trolley is used for transferring the jig and the wire, the cut fixed-length enameled wire is fixed onto the jig, the tin-plating manipulator is used for taking the arranged enameled wire from the servo conveying trolley to realize automatic tin-plating of two ends of the enameled wire, and then the finished product line is placed in the finished product storage bin. Collecting smoke dust, pumping gas generated at a tin scalding position into a main pipeline of a dust collecting system for further processing, and controlling a control system consisting of a PLC, a touch screen and various sensors (temperature, pressure, position and speed).
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.