CN215051133U - Automatic needling machine for carbon fiber drum - Google Patents

Automatic needling machine for carbon fiber drum Download PDF

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Publication number
CN215051133U
CN215051133U CN202121206914.5U CN202121206914U CN215051133U CN 215051133 U CN215051133 U CN 215051133U CN 202121206914 U CN202121206914 U CN 202121206914U CN 215051133 U CN215051133 U CN 215051133U
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carbon fiber
rotation
plate
axis
machine according
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CN202121206914.5U
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Chinese (zh)
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黄伟华
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Wuhan Huanyu Feilong New Material Technology Co ltd
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Wuhan Huanyu Feilong New Material Technology Co ltd
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Abstract

The utility model provides an automatic needle loom of carbon fiber cask, establish on the bottom plate with the support frame, the support frame both sides are equipped with the collateral branch frame, be equipped with first axis of rotation on the first side support, be equipped with the second axis of rotation on the second collateral branch support, the second axis of rotation is connected with first motor, be equipped with the cask external mold between first axis of rotation and the second axis of rotation, cask external mold top is equipped with the acupuncture board, still be equipped with the mounting panel on the support frame, acupuncture board and mounting panel sliding connection, be equipped with reciprocating drive device on the mounting panel, reciprocating drive device is connected with the acupuncture board, reciprocating drive device drive acupuncture board slides from top to bottom. The needle punching machine has the advantages that the fluffy fiber web on the outer barrel mold is subjected to needle punching, the first motor drives the outer barrel mold to rotate, the circumferential rotary needle punching of the outer barrel mold is realized, the structure is simple, the use is convenient, the needle punching efficiency is high, the labor cost is low, the design is reasonable, and the installation is convenient.

Description

Automatic needling machine for carbon fiber drum
Technical Field
The utility model belongs to the technical field of the carbon fiber and specifically relates to an automatic needle loom of carbon fiber cask is related to.
Background
The carbon fiber cloth is a novel material which is soft, light and elastic without weaving and has the performances in the aspects of ventilation, filtration, heat preservation, water absorption and water prevention. Along with the improvement of the living standard of urban and rural people, the market of the carbon fiber cloth daily necessities is rapidly expanded. The production process mainly relates to a spunlace process and a needling process: the spunlace process is to spray high-pressure micro water flow onto one or more layers of fiber webs to entangle the fibers with each other, so that the fiber webs are reinforced to have certain strength, and the needling process, also called dry needling process, is to reinforce the fluffy fiber webs into cloth by utilizing the piercing effect of needles. However, the conventional cylindrical carbon fiber cloth generally covers the fluffy fiber web on the cylindrical mold, and then is manually needled, the cylindrical mold needs to be rotated ceaselessly, and the fluffy fiber web needs to be needled, so that the needling effect is poor, the needling efficiency is low, the time consumption is long, and the labor cost is high.
SUMMERY OF THE UTILITY MODEL
A primary object of the utility model is to provide an automatic needle loom of carbon fiber cask solves the manual work and carries out the acupuncture, the rotatory cask mould that need not stop, and still need carry out the acupuncture to fluffy fibre web, and the effect of acupuncture is relatively poor, and the inefficiency of acupuncture, and is consuming time longer, problem that the cost of labor is high.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: the utility model provides an automatic needle loom of carbon fiber cask, establish on the bottom plate with the support frame, the support frame both sides are equipped with the side bearer, be equipped with first axis of rotation on the first side bearer, be equipped with the second axis of rotation on the second side bearer, the second axis of rotation is connected with first motor, be equipped with the cask external mold between first axis of rotation and the second axis of rotation, cask external mold top is equipped with the acupuncture board, still be equipped with the mounting panel on the support frame, acupuncture board and mounting panel sliding connection, be equipped with reciprocating drive device on the mounting panel, reciprocating drive device is connected with the acupuncture board, reciprocating drive device drives acupuncture board and slides from top to bottom.
In the preferred scheme, the reciprocating driving device comprises a second motor, the second motor is connected with a reduction gearbox, a first crank disc is arranged at the output end of the reduction gearbox, and the first crank disc is connected with the needling board through a hinge rod.
In the preferred scheme, hinge bar one end and first crank dish are followed to rotate outward and are connected, and the hinge bar other end rotates with the acupuncture board and is connected.
In the preferred scheme, the two ends of the needling board are hinged to the hinged rods, the mounting plate is further provided with a second crank disc, the second crank disc is connected with the first crank disc through a rotating rod, and the hinged rods at the two ends of the needling board are rotatably connected with the rotating rod.
In the preferred scheme, the second crank disc is rotatably connected with the mounting plate through a second rotating seat.
In the preferred scheme, first rotating shaft rotates through first rotation seat and first side support and is connected, and first rotating shaft and first rotation seat sliding connection.
In the preferred scheme, the second rotating shaft is rotatably connected with the second side bracket through a third rotating seat, and the first motor is connected with the second rotating shaft through a driving belt.
In a preferred scheme, mounting flanges are arranged at the end parts of the first rotating shaft and the second rotating shaft, and the outer barrel is sleeved on the mounting flanges.
In the preferred scheme, a plurality of felting needles are arranged on the felting plate, and a plurality of barbs are arranged on the felting needles.
In the preferred scheme, the acupuncture board passes through guiding shaft and mounting panel sliding connection.
The utility model provides an automatic needle loom of carbon fiber cask covers fluffy fibre web on the cask external mold, and reciprocating drive device drive needling board slides from top to bottom, carries out the acupuncture to fluffy fibre web on the cask external mold, and just first motor drives cask external mold and rotates, realizes the rotatory acupuncture of cask external mold border, simple structure, convenient to use, and the acupuncture is efficient, and the cost of labor is low, reasonable in design, simple to operate.
Drawings
The invention will be further explained with reference to the following figures and examples:
FIG. 1 is a general block diagram of the present invention;
FIG. 2 is a front view structural diagram of the present invention;
FIG. 3 is a view of the installation structure of the needle board of the present invention;
FIG. 4 is a structural view of the mounting plate mounting reciprocating drive apparatus of the present invention;
FIG. 5 is a view of the barb structure of the lancet of the present invention;
in the figure: a base plate 1; a first electric machine 2; a first side bracket 3; a second side bracket 4; a first rotating shaft 5; a first rotating base 6; a support frame 7; a mounting plate 8; a second electric motor 9; a reduction gearbox 10; a first crank disk 11; a hinge lever 12; rotating the rod 13; a second crank disk 14; a second rotary base 15; a needle board 16; a barrel outer mold 17; a second rotating shaft 18; a belt 19; a third rotating base 20; a guide shaft 21; a lancet 22; barb 2201.
Detailed Description
As shown in fig. 1 to 5, an automatic carbon fiber drum needling machine is characterized in that a bottom plate 1 is provided with a support frame 7, side supports are arranged on two sides of the support frame 7, a first rotating shaft 5 is arranged on a first side support 3, a second rotating shaft 18 is arranged on a second side support 4, the second rotating shaft 18 is connected with a first motor 2, a drum outer mold 17 is arranged between the first rotating shaft 5 and the second rotating shaft 18, a needling plate 16 is arranged above the drum outer mold 17, a mounting plate 8 is further arranged on the support frame 7, the needling plate 16 is in sliding connection with the mounting plate 8, a reciprocating driving device is arranged on the mounting plate 8, the reciprocating driving device is connected with the needling plate 16, and the reciprocating driving device drives the needling plate 16 to slide up and down. The fluffy fiber net covers the outer cylinder mold 17, the reciprocating driving device drives the needling plate 16 to slide up and down, the fluffy fiber net on the outer cylinder mold 17 is needled, and the first motor 2 drives the outer cylinder mold 17 to rotate, so that the circular rotation needling of the outer cylinder mold 17 is realized.
In the preferred scheme, the reciprocating driving device comprises a second motor 9, the second motor 9 is connected with a reduction gearbox 10, the output end of the reduction gearbox 10 is provided with a first crank disc 11, and the first crank disc 11 is connected with the acupuncture plate 16 through a hinge rod 12. One end of the hinged rod 12 is rotatably connected with the outer edge of the first crank disc 11, and the other end of the hinged rod 12 is rotatably connected with the acupuncture plate 16. Two ends of the acupuncture plate 16 are hinged with the hinged rods 12, the mounting plate 8 is further provided with a second crank disc 14, the second crank disc 14 is connected with the first crank disc 11 through a rotating rod 13, and the hinged rods 12 at two ends of the acupuncture plate 16 are rotatably connected with the rotating rod 13. As shown in fig. 1-4, the second crank disk 14 is connected to the first crank disk 11 through a rotating rod 13, the second motor 9 is connected to the first crank disk 11 through a reduction box 10, the rotating rod 13 drives two hinge rods 12 to realize a slider-crank structure, so that the needle punching plate 16 can reciprocate up and down, and the needle punching plate 16 is slidably connected to the mounting plate 8.
Preferably, the second crank disk 14 is rotatably connected to the mounting plate 8 via a second rotary seat 15. Rotation of the second crank disk 14 on the mounting plate 8 is effected.
In a preferred embodiment, the first rotating shaft 5 is rotatably connected to the first side bracket 3 through a first rotating base 6, and the first rotating shaft 5 is slidably connected to the first rotating base 6. The first rotating shaft 5 is connected with the first rotating seat 6 in a sliding mode, so that the first rotating shaft 5 can slide transversely, and the barrel outer die 17 is convenient to disassemble and assemble.
In a preferred embodiment, the second rotating shaft 18 is rotatably connected to the second side bracket 4 through a third rotating base 20, and the first motor 2 is connected to the second rotating shaft 18 through a transmission belt 19. The first motor 2 drives the second rotating shaft 18 to rotate through the transmission belt 19, and the second rotating shaft 18 drives the first rotating shaft 5 and the drum outer mold 17 to rotate.
In a preferred scheme, mounting flanges are arranged at the ends of the first rotating shaft 5 and the second rotating shaft 18, and the outer barrel mold 17 is arranged on the mounting flanges. The drum outer mold 17 is mounted between the first rotating shaft 5 and the second rotating shaft 18 by a flange.
In a preferred embodiment, the needle board 16 is provided with a plurality of needles 22, and the needles 22 are provided with a plurality of barbs 2201. Barbs 2201 of needles 22 are pulled through the carbon fiber web to integrate the carbon fibers with the bulk fibers.
Preferably, the needle board 16 is slidably connected to the mounting plate 8 via a guide shaft 21. The rotating rod 13 drives the two hinge rods 12 to realize a crank block structure, so that the needling board 16 can realize up-and-down reciprocating motion, and the needling board 16 is connected with the mounting plate 8 in a sliding manner.
The above-mentioned embodiments are merely preferred embodiments of the present invention, and should not be considered as limitations of the present invention, and the protection scope of the present invention should be defined by the technical solutions described in the claims, and includes equivalent alternatives of technical features in the technical solutions described in the claims. Namely, equivalent alterations and modifications within the scope of the invention are also within the scope of the invention.

Claims (10)

1. The utility model provides an automatic needle loom of carbon fiber cask, characterized by: establish on bottom plate (1) with support frame (7), support frame (7) both sides are equipped with the side support, be equipped with first axis of rotation (5) on first side support (3), be equipped with second axis of rotation (18) on second side support (4), second axis of rotation (18) are connected with first motor (2), be equipped with cask external mold (17) between first axis of rotation (5) and second axis of rotation (18), cask external mold (17) top is equipped with acupuncture board (16), still be equipped with mounting panel (8) on support frame (7), acupuncture board (16) and mounting panel (8) sliding connection, be equipped with reciprocating drive device on mounting panel (8), reciprocating drive device is connected with acupuncture board (16), reciprocating drive device drives acupuncture board (16) and slides from top to bottom.
2. The automatic carbon fiber drum needling machine according to claim 1, characterized in that: the reciprocating driving device comprises a second motor (9), the second motor (9) is connected with a reduction gearbox (10), a first crank disc (11) is arranged at the output end of the reduction gearbox (10), and the first crank disc (11) is connected with the needling plate (16) through a hinged rod (12).
3. The automatic carbon fiber drum needling machine according to claim 2, characterized in that: one end of the hinged rod (12) is rotationally connected with the outer edge of the first crank disc (11), and the other end of the hinged rod (12) is rotationally connected with the acupuncture plate (16).
4. The automatic carbon fiber drum needling machine according to claim 2, characterized in that: two ends of the acupuncture plate (16) are hinged with the hinged rods (12), a second crank disc (14) is further arranged on the mounting plate (8), the second crank disc (14) is connected with the first crank disc (11) through a rotating rod (13), and the hinged rods (12) at two ends of the acupuncture plate (16) are rotatably connected with the rotating rod (13).
5. The automatic carbon fiber drum needling machine according to claim 4, characterized in that: the second crank disc (14) is rotatably connected with the mounting plate (8) through a second rotating seat (15).
6. The automatic carbon fiber drum needling machine according to claim 1, characterized in that: the first rotating shaft (5) is rotatably connected with the first side bracket (3) through a first rotating seat (6), and the first rotating shaft (5) is slidably connected with the first rotating seat (6).
7. The automatic carbon fiber drum needling machine according to claim 1, characterized in that: the second rotating shaft (18) is rotatably connected with the second side bracket (4) through a third rotating seat (20), and the first motor (2) is connected with the second rotating shaft (18) through a transmission belt (19).
8. The automatic carbon fiber drum needling machine according to claim 1, characterized in that: mounting flanges are arranged at the end parts of the first rotating shaft (5) and the second rotating shaft (18), and a drum outer mold (17) is arranged on the mounting flanges.
9. The automatic carbon fiber drum needling machine according to claim 1, characterized in that: the needle plate (16) is provided with a plurality of needles (22), and the needles (22) are provided with a plurality of barbs (2201).
10. The automatic carbon fiber drum needling machine according to claim 1, characterized in that: the needling plate (16) is connected with the mounting plate (8) in a sliding way through a guide shaft (21).
CN202121206914.5U 2021-06-01 2021-06-01 Automatic needling machine for carbon fiber drum Active CN215051133U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121206914.5U CN215051133U (en) 2021-06-01 2021-06-01 Automatic needling machine for carbon fiber drum

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121206914.5U CN215051133U (en) 2021-06-01 2021-06-01 Automatic needling machine for carbon fiber drum

Publications (1)

Publication Number Publication Date
CN215051133U true CN215051133U (en) 2021-12-07

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ID=79209204

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121206914.5U Active CN215051133U (en) 2021-06-01 2021-06-01 Automatic needling machine for carbon fiber drum

Country Status (1)

Country Link
CN (1) CN215051133U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114318684A (en) * 2021-12-23 2022-04-12 山东江山纤维科技有限公司 Crucible needling machine and control system thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114318684A (en) * 2021-12-23 2022-04-12 山东江山纤维科技有限公司 Crucible needling machine and control system thereof

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