CN215047785U - Elevator state acquisition and diagnosis edge device - Google Patents
Elevator state acquisition and diagnosis edge device Download PDFInfo
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- CN215047785U CN215047785U CN202023304889.2U CN202023304889U CN215047785U CN 215047785 U CN215047785 U CN 215047785U CN 202023304889 U CN202023304889 U CN 202023304889U CN 215047785 U CN215047785 U CN 215047785U
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Abstract
The utility model discloses an elevator state gathers and diagnoses border device, the device includes: the system comprises a plurality of data acquisition modules, a conversion coding module and a controller; the system comprises a plurality of data acquisition modules, a plurality of data acquisition modules and a control module, wherein the data acquisition modules are used for acquiring image data in an elevator shaft and an elevator car, elevator car motion data, elevator car position data and current data of a brake coil of an elevator brake; the conversion coding module is connected with the data acquisition modules and the controller and is used for converting the image data, the elevator car motion data, the elevator car position data and the current data into a uniform data format; and the controller is used for receiving the converted data, dividing the converted data into edge end processing data and server end processing data according to a preset edge algorithm, performing fault early warning on the edge end processing data analysis and unloading the server end processing data to the server. The utility model provides an among the prior art to elevator running state and fault monitoring type problem incomplete relatively.
Description
Technical Field
The utility model relates to an elevator data acquisition and failure diagnosis technical field especially relate to an elevator state is gathered and is diagnosed marginal device.
Background
With the rapid development of the urbanization process in China, the number of elevators is continuously multiplied and the elevators are frequently used, the failure rate of the elevators is continuously increased, and the operation safety of the elevators is directly related to the life safety and the life quality of people, so the operation performance and the safety performance of the elevators are highly concerned by people. In order to ensure the safety of the operation of the elevator, the operation state of the elevator needs to be monitored, and the elevator needs to give an alarm in real time when the elevator breaks down.
At present, the method for monitoring the running state of an elevator and giving an alarm in real time when the elevator breaks down mainly comprises the following steps: one is to collect the data related to the abnormal operation of the elevator from the interface of the elevator controller by the elevator monitoring system; the other type is that an elevator sensor is externally connected to the elevator, and data related to the abnormal operation of the elevator is acquired through the external sensor; however, because there are many key symptom parameters related to elevator abnormity, in the prior art, regardless of collecting data related to elevator operation abnormity through an elevator monitoring system or collecting data related to elevator operation abnormity through an external sensor, the types of the collected data related to operation abnormity are limited and incomplete, and whether an elevator has a fault can be judged only according to the collected data related to elevator operation abnormity, so that the health state of the elevator cannot be predicted, and the monitoring of the operation state and the fault of the elevator is incomplete.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem be: the elevator fault monitoring system aims at the problem that the monitoring of the running state and the fault of the elevator in the prior art is not comprehensive. The utility model provides an elevator state gathers and diagnoses edge device, the utility model discloses in the scheme that the embodiment provided, on the one hand, through a plurality of data acquisition module collection elevator well and elevator car in image data, elevator car motion data and elevator car position data and elevator stopper band-type brake coil current data, realize gathering the multiple key symptom parameter that the elevator anomaly is related to, make the comprehensiveness of data acquisition, and then improved elevator running state and fault monitoring comprehensiveness; on the other hand, the data collected by the data collection modules are divided into edge end processing data and server end processing data through the controller according to a preset edge algorithm, fault early warning is carried out on the edge end processing data analysis, the server end processing data are unloaded to the server, the fault early warning can be carried out according to the collected data, the fault early warning and analysis can be achieved through cooperation of the server and the edge end processing data, and fault early warning and analysis efficiency is improved.
In a first aspect, an embodiment of the present invention provides an elevator state acquisition and diagnosis edge device, the device includes: the system comprises a plurality of data acquisition modules, a conversion coding module and a controller; wherein the content of the first and second substances,
the data acquisition modules are used for acquiring image data in an elevator shaft and an elevator car, elevator car motion data, elevator car position data and elevator brake coil current data, wherein the elevator car motion data comprise speed, acceleration and vibration signals;
the conversion coding module is connected with the data acquisition modules and the controller and is used for converting the image data, the elevator car motion data, the elevator car position data and the elevator brake coil current data into a uniform data format;
the controller is used for receiving the converted data, dividing the converted data into edge end processing data and server end processing data according to a preset edge algorithm, performing fault early warning on the edge end processing data analysis and unloading the server end processing data to a server, so that the server performs refined fault analysis according to the server end processing data.
In the scheme provided by the embodiment of the utility model, on one hand, image data, elevator car motion data and elevator car position data in elevator well and elevator car are collected through a plurality of data acquisition modules, realize gathering the unusual multiple key symptom parameter that involves of elevator for the comprehensiveness of data acquisition, and then improved elevator running state and fault monitoring comprehensiveness; on the other hand, the data collected by the data collection modules are divided into edge end processing data and server end processing data through the controller according to a preset edge algorithm, fault early warning is carried out on the edge end processing data analysis, the server end processing data are unloaded to the server, the fault early warning can be carried out according to the collected data, the fault early warning and analysis can be achieved through cooperation of the server and the edge end processing data, and fault early warning and analysis efficiency is improved.
Optionally, the plurality of data acquisition modules comprises: the brake system comprises an image acquisition module, a vibration signal acquisition module, an acceleration sensor, an infrared human body inductor, an RFID radio frequency maintenance module, a GPS/Beidou positioning module, a magnetic switch sensor and a brake band-type brake coil current acquisition module; wherein the content of the first and second substances,
the image acquisition module comprises a first image acquisition module arranged in the elevator car and a second image acquisition module arranged in the elevator shaft, the first image acquisition module is used for acquiring image data in the elevator car, and the second image acquisition module is used for acquiring traction sheave and steel wire rope state image data of the elevator shaft and video image data in a maintenance operation process;
the vibration signal acquisition module is used for acquiring vibration signals; the acceleration sensor is used for acquiring the acceleration of the elevator car; the infrared human body sensor is used for judging whether a person exists in the elevator car; the RFID radio frequency maintenance module is used for recording elevator maintenance information, wherein the elevator maintenance information comprises maintenance time, maintenance personnel and a maintenance elevator; the GPS/Beidou positioning module is used for acquiring time information and elevator position information and updating a local clock of the device according to the time information;
the magnetic switch sensor comprises an upper and lower flat layer magnetic switch sensor, a base station magnetic switch sensor and a car door magnetic switch sensor and is used for acquiring an arrival signal of the position of the elevator car.
The brake band-type brake coil current acquisition module is used for acquiring current data of a band-type brake coil of an elevator brake in real time and uploading the current data to the controller.
Optionally, the vibration signal acquisition module includes: a vibration conditioning circuit, a vibration sensor and an external high-speed A/D sampling circuit, wherein,
the vibration conditioning circuit is used for generating a constant current signal and sending the constant current signal to the vibration sensor;
the vibration sensor is used for receiving the constant current signal, generating a voltage signal which changes along with vibration acceleration according to the constant current signal and sending the voltage signal to the external high-speed A/D sampling circuit;
and the external high-speed A/D sampling circuit is used for receiving the voltage signal and sending the voltage signal to the conversion coding module.
Optionally, the transcoding module includes: the device comprises a current signal conditioning circuit, a voltage signal conditioning circuit, a multi-channel digital-to-analog converter, a transmission message encoder, an isolation transmitter and an impedance converter; wherein the content of the first and second substances,
the current signal conditioning circuit is used for isolating, amplifying or attenuating a current signal; the voltage signal conditioning circuit is used for isolating, amplifying or attenuating a voltage signal;
the multi-channel digital-to-analog converter is used for carrying out A/D digital-to-analog conversion on the signals acquired by the data acquisition modules;
the transmission message encoder is used for forming data from the multi-channel digital-to-analog converter into serial communication messages according to a preset frame format standard and a preset mapping sequence and transmitting the communication messages to the isolation transmitter;
the isolation transmitter is used for performing signal anti-interference processing on the signals acquired by the plurality of data acquisition modules; the impedance transformer is used for impedance matching.
Optionally, the system further comprises a multi-party intercommunication module; the multi-party intercommunication module is connected with the conversion coding module and is used for being in communication connection with the communication modules arranged on the management center host, the elevator car, the elevator machine room, the top of the elevator and the bottom of the elevator, so that communication among multiple persons is realized.
Optionally, the method further comprises: a communication module and an interface module; the communication module is connected with the controller and is used for communication connection between the controller and external equipment; the interface module is used for being connected with the controller and connecting the controller with external equipment.
Optionally, the communication module includes: an NB-IOT wireless communication module and an Ethernet communication module.
Optionally, the controller is specifically configured to:
analyzing the vibration signal to obtain a digital vibration signal corresponding to the vibration amplitude and the vibration intensity, performing modal decomposition on the vibration signal according to a preset EMD algorithm to obtain a complex signal, and performing fault early warning on a tractor motor according to the digital vibration signal and the complex signal; or
Receiving video image data acquired by the second image acquisition module, and determining state image data of a traction sheave and a steel wire rope at a preset visual angle according to the video image data; extracting, comparing and identifying characteristic points according to the state image data and a preset machine vision algorithm, predicting the fault of a preset visual angle of the traction sheave according to the comparison and identification result, and sending the prediction result to the server so that the server performs fault early warning according to the prediction result; or
And receiving the current data of the brake coil of the elevator brake in real time, monitoring the current data of the brake coil of the elevator brake in real time to obtain a monitoring result, and performing fault early warning on the brake according to the monitoring result.
Drawings
Fig. 1 is a schematic structural diagram of an elevator state acquisition and diagnosis edge device according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a vibration signal acquisition module according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a transcoding module according to an embodiment of the present invention.
Detailed Description
The embodiment of the present invention provides a solution, the described embodiment is only a part of the embodiment of the present invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In order to better understand the technical solutions, the following detailed descriptions of the technical solutions of the present invention are provided through the drawings and the specific embodiments, and it should be understood that the specific features of the embodiments and the embodiments of the present invention are the detailed descriptions of the technical solutions of the present invention, rather than the limitations of the technical solutions of the present invention, and the technical features of the embodiments and the embodiments of the present invention can be combined with each other without conflict.
Referring to fig. 1, an embodiment of the present invention provides an elevator state acquisition and diagnosis edge device, the device includes: the system comprises a plurality of data acquisition modules 1, a conversion coding module 2 and a controller 3; wherein the content of the first and second substances,
the data acquisition modules 1 are used for acquiring image data in an elevator shaft and an elevator car, elevator car motion data, elevator car position data and elevator brake coil current data, wherein the elevator car motion data comprise speed, acceleration and vibration signals;
the conversion coding module 2 is connected with the data acquisition modules 1 and the controller 3 and is used for converting the image data, the elevator car motion data, the elevator car position data and the elevator brake coil current data into a uniform data format;
the controller 3 is configured to receive the converted data, divide the converted data into edge-side processed data and server-side processed data according to a preset edge algorithm, perform fault early warning on the edge-side processed data analysis, and unload the server-side processed data to a server, so that the server performs fine fault analysis according to the server-side processed data.
Further, in a possible implementation, the plurality of data acquisition modules 1 includes: the brake monitoring system comprises an image acquisition module 11, a vibration signal acquisition module 12, an acceleration sensor 13, an infrared human body inductor 14, an RFID radio frequency maintenance module 15, a GPS/Beidou positioning module 16, a magnetic switch sensor 17 and a brake band-type brake coil current acquisition module 18; wherein the content of the first and second substances,
the image acquisition module 11 comprises a first image acquisition module 111 arranged in the elevator car and a second image acquisition module 112 arranged in the elevator shaft, wherein the first image acquisition module 111 is used for acquiring image data in the elevator car, and the second image acquisition module 112 is used for acquiring state image data of a traction sheave and a steel wire rope of the elevator shaft and video image data of a maintenance operation process;
the vibration signal acquisition module 12 is used for acquiring a vibration signal; the acceleration sensor 13 is used for acquiring the acceleration of the elevator car; the infrared human body sensor 14 is used for judging whether a person exists in the elevator car; the RFID radio frequency maintenance module 15 is used for recording elevator maintenance information, wherein the elevator maintenance information comprises maintenance time, maintenance personnel and maintenance elevators; the GPS/Beidou positioning module 16 is used for acquiring time information and elevator position information and updating a local clock of the device according to the time information;
the magnetic switch sensor 17 comprises an upper and lower flat layer magnetic switch sensor 171, a base station magnetic switch sensor 172 and a car door magnetic switch sensor 173, and is used for acquiring an elevator car position arrival signal.
And the brake band-type brake coil current acquisition module 18 is used for acquiring current data of a band-type brake coil of an elevator brake in real time and uploading the current data to the controller.
Specifically, the embodiment of the utility model provides an in the scheme that provides, edge device passes through the collection that peripheral heterogeneous sensor of multisource and supporting acquisition circuit realized multiclass information jointly, wherein, heterogeneous sensor of multisource and supporting acquisition circuit include image acquisition module 11, vibration signal acquisition module 12, acceleration sensor 13, infrared human inductor 14, RFID radio frequency dimension module 15, GPS big dipper orientation module 16, magnetic switch sensor 17 and stopper band-type brake coil current acquisition module 18. For the convenience of understanding, the functions of each sensor and the associated acquisition circuit will be briefly described below.
First, image acquisition module 11
Specifically, in the solution provided in the embodiment of the present invention, the image capturing module 11 may be a video camera, a still camera, or other devices with image data capturing function, and is not limited herein. In order to facilitate real-time monitoring of an elevator shaft and an elevator car, a first image acquisition module 111 is respectively arranged in the elevator car, and a second image acquisition module 112 is arranged in the elevator shaft, wherein the first image acquisition module 111 is used for acquiring image data in the elevator car so as to analyze whether passengers exist in the elevator car and whether abnormal behaviors exist in the passengers according to the image data in the elevator car; and the second image acquisition module 112 is used for acquiring state image data of a traction sheave and a steel wire rope of the elevator shaft and video image data of a maintenance operation process, so that the controller extracts, compares and identifies characteristic points through a machine vision algorithm embedded in the operation edge device based on a state image of a preset fixed key visual angle of the traction sheave, and reports the characteristic points to the server to send out an early warning when the part has abnormal signs and the seedling ends.
Second, vibration signal acquisition module 12
Referring to fig. 2, in a possible implementation manner, the vibration signal acquisition module 12 includes: a vibration conditioning circuit 121, a vibration sensor 122, and an external high-speed a/D sampling circuit 123, wherein,
the vibration conditioning circuit 121 is configured to generate a constant current signal and send the constant current signal to the vibration sensor 122;
the vibration sensor 122 is configured to receive the constant current signal, generate a voltage signal varying with vibration acceleration according to the constant current signal, and send the voltage signal to the external high-speed a/D sampling circuit 123;
the external high-speed a/D sampling circuit 123 is configured to receive the voltage signal and send the voltage signal to the transcoding module 2.
Acceleration sensor 13
Specifically, in the embodiment of the utility model provides an in the scheme that provides, acceleration sensor 13 sets up on the elevator for gather elevator car's acceleration, speed, displacement isoparametric, so that controller 3 judges the car normal state of operation about the well according to acceleration, speed, displacement isoparametric.
Four, infrared human body inductor 14
Specifically, in the scheme that the embodiment of the utility model provided, infrared human sensor 14 sets up in elevator car for gather the infrared signal in the elevator car, so that whether there is the passenger in controller 3 judges the car according to infrared signal.
Five, RFID radio frequency maintenance module 15
Specifically, the embodiment of the utility model provides an in the scheme that provides, at the built-in elevator dimension of elevator signal collection box of well and protect RFID radio frequency module 15, when the elevator dimension guarantor personnel accomplish the dimension and protect the operation, through brushing RFID dimension worker card at this module, the system automatic storage this time dimension guarantor record and upload to the server database.
Six, GPS/Beidou positioning module 16
Specifically, the GPS/beidou positioning module 16 may obtain time information and update the local clock of the device. Meanwhile, the geographical position information is automatically added to the basic information of the elevator and uploaded to a management system, so that the uniqueness recognition of the identity of the elevator is determined in an auxiliary manner. Simultaneously, big dipper still can realize the function of location, when specific certain elevator breaks down the incident, but accurate positioning to the dimension guarantor arrives in time.
Seven, magnetic switch sensor 17
Specifically, in the embodiment of the present invention, the magnetic switch sensor 17 includes an upper and lower flat layer magnetic switch sensor 171, a base station magnetic switch sensor 172, and a car door magnetic switch sensor 173, wherein the upper and lower flat layer magnetic switch sensor 171 is used for collecting an elevator car top position arrival signal and a bottom position arrival signal; the base station magnetic switch sensor 172 is used for acquiring elevator parking base station signals, specifically, a base station sensor is additionally arranged on the side, close to the guide rail, of the car top beam stand column, a high-density magnetic stripe is additionally arranged on the guide rail at the base station, normal operation of the elevator is not influenced, and when the base station sensor moves to a magnetic stripe area along with the elevator, the sensor monitors in-place signals of the car parking base station (a floor where the elevator stops when the elevator is closed (parked)); and the car door magnetic switch sensor 173 is used for acquiring a car door opening or closing in-place signal. Specifically, through in the sedan-chair door suitable position, guarantee sedan-chair lock complete meshing and sedan-chair door lock contact complete contact, do not have when guaranteeing the elevator switch door and scratch, the switching action is sensitive reliable, installs bistable electromagnetic switch sensor additional, gathers the car and opens the door or close the door and target in place the signal. The controller 3 detects whether the elevator has faults such as top rushing, bottom squating, and elevator stopping outside the door area according to arrival signals collected by the upper and lower flat layer magnetic switch sensors 171, the base station magnetic switch sensor 172, and the car door magnetic switch sensor 173.
Eight, brake band-type brake coil current acquisition module 18
In particular, given that the brake is a critical component of an elevator, its operational reliability directly affects the operational safety of the elevator. The brake band-type brake coil current acquisition module acquires current data of the elevator brake band-type brake coil in real time and uploads the current data to the edge device controller, and the change value is monitored in real time, so that the fault hidden danger of the brake can be found in time.
Further, referring to fig. 3, in a possible implementation manner, the transcoding module 2 includes: a current signal conditioning circuit 21, a voltage signal conditioning circuit 22, a multi-channel digital-to-analog converter 23, a transmission message encoder 24, an isolation transmitter 25 and an impedance converter 26; wherein the content of the first and second substances,
the current signal conditioning circuit 21 is used for isolating, amplifying or attenuating a current signal; the voltage signal conditioning circuit 22 is used for isolating, amplifying or attenuating a voltage signal;
the multi-channel digital-to-analog converter 23 is configured to perform a/D digital-to-analog conversion on the signals acquired by the plurality of data acquisition modules;
the transmission message encoder 24 is configured to form a serial communication message from the data of the multi-channel digital-to-analog converter according to a preset frame format standard and a preset mapping sequence, and transmit the communication to the isolation transmitter;
the isolation transmitter 25 is configured to perform signal anti-interference processing on the signals acquired by the plurality of data acquisition modules; the impedance transformer 26 is used for impedance matching.
Specifically, in the embodiment of the utility model provides an in the scheme, to the different kinds of data of elevator, its transmission standard, transmission interface and data format are inconsistent, in order to solve elevator monitoring data's multiple source and isomerization, need input the multiple type elevator data of gathering to conversion coding module 2, then change multisource data through conversion coding module 2.
Further, in the scheme provided by the embodiment of the present invention, the current signal and the voltage signal are isolated, amplified or attenuated by the current signal conditioning circuit 21 and the voltage signal conditioning circuit 22, so as to ensure the precision of signal sampling, avoid the interference and error caused by power noise, and finally meet the requirements of signal transmission precision and stability; and the signal is isolated, impedance transformed, linearized and filtered by the isolating transmitter 25 and the impedance transformer 26, and the electric signal output by the sensor is transformed into a standard signal output without distortion as much as possible, wherein the standard signal output comprises a filter circuit, a linearization processing circuit, a conversion circuit between electric parameters and the like.
Further, in order to ensure timely and efficient rescue of a fault, in a possible implementation manner, the system further comprises a multi-party talkback module 4; the multi-party talkback module 4 is connected with the conversion coding module 2 and is used for being in communication connection with the communication modules arranged on the management center host, the elevator car, the elevator machine room, the top of the elevator and the bottom of the elevator, so that communication among multiple persons is realized.
Specifically, in the scheme that the embodiment of the utility model provided, the conversation of going on between these five sides of center host computer, elevator car, elevator computer lab, elevator top, elevator bottom among the many ways talkback indicates the elevator intercom system. In practical application, the elevator five-party intercom system is usually connected with a property department telephone through a telephone line and is used for connecting passengers trapped in the elevator with the outside. After the elevator breaks down, the passenger manually presses an emergency button in the elevator car to contact the property department, and then the property transfer maintenance company carries out emergency repair. However, the communication system has a great limitation, and if no person on duty waits beside the fixed-line telephone, the trapped person in the elevator cannot contact with the outside in time.
The five-party talkback module is connected with a five-party talkback system in the elevator, the contact number of the maintenance personnel is stored in the monitoring system, the trapped passenger can directly contact the maintenance personnel through a telephone in the elevator, the maintenance personnel can greatly shorten the rescue time, and the real-time rescue service is provided end to end. In addition, the system can set multiple contacts and call priority, and the whole process can automatically track and advance, so that efficient and timely rescue is ensured.
Further, in order to facilitate connection with other external devices, in a possible implementation manner, the method further includes: a communication module 5 and an interface module 6; the communication module 5 is connected with the controller 3 and is used for communication connection between the controller 3 and external equipment; the interface module 6 is used for connecting with the controller 3 and connecting the controller 3 with an external device.
Further, in a possible implementation manner, the communication module 5 includes: an NB-IOT wireless communication module 51 and an ethernet communication module 52.
Specifically, in the solution provided in the embodiment of the present invention, the NB-IoT wireless communication module 51 can maintain the normal operation of the monitoring device when consuming lower electric power, the battery life of the monitoring device is over 10 years, and the safety and reliability of the information are greatly improved, so that many unnecessary interference problems are reduced, and the monitoring device can be well applied to the long-term communication of the elevator remote monitoring system; meanwhile, the NB-IoT technology has high signal coverage range and strong penetrating power, can cover places which are difficult to reach by common wireless network signals such as underground garages, basements, underground corridors and the like, and is particularly suitable for a multi-corridor operating environment of elevator internet of things; in addition, the NB-IoT technology is insensitive to service delay, more users can be connected, a large number of terminals are in a dormant state, and once data is sent, the terminals can quickly enter a connection state, so that the method can be well suitable for large-scale elevator internet of things communication.
Further, in a possible implementation manner, the controller 3 is specifically configured to:
analyzing the vibration signal to obtain a digital vibration signal corresponding to the vibration amplitude and the vibration intensity, performing modal decomposition on the vibration signal according to a preset EMD algorithm to obtain a complex signal, and performing fault early warning on a tractor motor according to the digital vibration signal and the complex signal; or
Receiving video image data acquired by the second image acquisition module, and determining state image data of a traction sheave and a steel wire rope at a preset visual angle according to the video image data; extracting, comparing and identifying characteristic points according to the state image data and a preset machine vision algorithm, predicting the fault of a preset visual angle of the traction sheave according to the comparison and identification result, and sending the prediction result to the server so that the server performs fault early warning according to the prediction result; or
And receiving the current data of the brake coil of the elevator brake in real time, monitoring the current data of the brake coil of the elevator brake in real time to obtain a monitoring result, and performing fault early warning on the brake according to the monitoring result.
Specifically, the embodiment of the utility model provides an among the scheme that provides, edge device obtains directly perceived vibration digital signal such as vibration range, vibration intensity after carrying out vibration signal filtering, data analysis to vibration signal. The method comprises the steps of decomposing the mode of a vibration signal by using an empirical mode EMD algorithm, performing HHT Hilbert transform on an intrinsic mode function IMF obtained by decomposition, diagnosing the faults of a traction machine motor according to the characteristic frequency in an amplitude frequency spectrogram after obtaining a complex signal, mastering the current states of the traction machine motor and a brake which are key parts of an elevator through a series of tests such as vibration frequency, amplitude, trend and the like, and timely finding an alarm and immediately repairing if a fault occurs at the young end.
Further, the embodiment of the utility model provides an in the scheme that provides, in order to guarantee elevator state collection and diagnosis edge device normal operating, elevator state collection and diagnosis edge device still include storage module and power and charge voltage stabilizing circuit.
In the scheme provided by the embodiment of the utility model, on one hand, image data, elevator car motion data and elevator car position data in elevator well and elevator car are collected through a plurality of data acquisition modules 1, so that a plurality of key symptom parameters related to elevator abnormity are acquired, the comprehensiveness of data acquisition is realized, and the comprehensiveness of monitoring the running state and faults of the elevator is further improved; on the other hand, the data collected by the data collection modules 1 are divided into edge end processing data and server end processing data according to a preset edge algorithm through the controller 3, fault early warning is carried out on the edge end processing data analysis, the server end processing data is unloaded to the server, faults can be early warned according to the collected data, fault early warning and analysis can be achieved through cooperation with the server, and fault early warning and analysis efficiency is improved.
It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (8)
1. An elevator condition acquisition and diagnostic edge device, comprising: the system comprises a plurality of data acquisition modules, a conversion coding module and a controller; wherein the content of the first and second substances,
the data acquisition modules are used for acquiring image data in an elevator shaft and an elevator car, elevator car motion data, elevator car position data and elevator brake coil current data, wherein the elevator car motion data comprise speed, acceleration and vibration signals;
the conversion coding module is connected with the data acquisition modules and the controller and is used for converting the image data, the elevator car motion data and the elevator car position data into a uniform data format;
the controller is used for receiving the converted data, dividing the converted data into edge end processing data and server end processing data according to a preset edge algorithm, performing fault early warning on the edge end processing data analysis and unloading the server end processing data to a server, so that the server performs refined fault analysis according to the server end processing data.
2. The apparatus of claim 1, wherein the plurality of data acquisition modules comprises: the brake system comprises an image acquisition module, a vibration signal acquisition module, an acceleration sensor, an infrared human body inductor, an RFID radio frequency maintenance module, a GPS/Beidou positioning module, a magnetic switch sensor and a brake band-type brake coil current acquisition module; wherein the content of the first and second substances,
the image acquisition module comprises a first image acquisition module arranged in the elevator car and a second image acquisition module arranged in the elevator shaft, the first image acquisition module is used for acquiring image data in the elevator car, and the second image acquisition module is used for acquiring traction sheave and steel wire rope state image data of the elevator shaft and video image data in a maintenance operation process;
the vibration signal acquisition module is used for acquiring vibration signals; the acceleration sensor is used for acquiring the acceleration of the elevator car; the infrared human body sensor is used for judging whether a person exists in the elevator car; the RFID radio frequency maintenance module is used for recording elevator maintenance information, wherein the elevator maintenance information comprises maintenance time, maintenance personnel and a maintenance elevator; the GPS/Beidou positioning module is used for acquiring time information and elevator position information and updating a local clock of the device according to the time information;
the magnetic switch sensor comprises an upper and lower flat layer magnetic switch sensor, a base station magnetic switch sensor and a car door magnetic switch sensor and is used for acquiring an elevator car position arrival signal;
the brake band-type brake coil current acquisition module is used for acquiring current data of a band-type brake coil of an elevator brake in real time and uploading the current data to the controller.
3. The apparatus of claim 2, wherein the vibration signal acquisition module comprises: a vibration conditioning circuit, a vibration sensor and an external high-speed A/D sampling circuit, wherein,
the vibration conditioning circuit is used for generating a constant current signal and sending the constant current signal to the vibration sensor;
the vibration sensor is used for receiving the constant current signal, generating a voltage signal which changes along with vibration acceleration according to the constant current signal and sending the voltage signal to the external high-speed A/D sampling circuit;
and the external high-speed A/D sampling circuit is used for receiving the voltage signal and sending the voltage signal to the conversion coding module.
4. The apparatus of claim 3, wherein the transcoding module comprises: the device comprises a current signal conditioning circuit, a voltage signal conditioning circuit, a multi-channel digital-to-analog converter, a transmission message encoder, an isolation transmitter and an impedance converter; wherein the content of the first and second substances,
the current signal conditioning circuit is used for isolating, amplifying or attenuating a current signal; the voltage signal conditioning circuit is used for isolating, amplifying or attenuating a voltage signal;
the multi-channel digital-to-analog converter is used for carrying out A/D digital-to-analog conversion on the signals acquired by the data acquisition modules;
the transmission message encoder is used for forming data from the multi-channel digital-to-analog converter into serial communication messages according to a preset frame format standard and a preset mapping sequence and transmitting the communication messages to the isolation transmitter;
the isolation transmitter is used for performing signal anti-interference processing on the signals acquired by the plurality of data acquisition modules; the impedance transformer is used for impedance matching.
5. The device according to any one of claims 1 to 4, further comprising a multi-party intercommunication module for being in communication connection with the intercommunication modules installed on the management center host, the elevator car, the elevator machine room, the elevator top and the elevator bottom so as to realize the intercommunication of multiple persons.
6. The apparatus of any of claims 1 to 4, further comprising: a communication module and an interface module; the communication module is connected with the controller and is used for communication connection between the controller and external equipment; the interface module is used for being connected with the controller and connecting the controller with external equipment.
7. The apparatus of claim 6, wherein the communication module comprises: an NB-IOT wireless communication module and an Ethernet communication module.
8. The apparatus of any of claims 2 to 4, wherein the controller is specifically configured to:
analyzing the vibration signal to obtain a digital vibration signal corresponding to the vibration amplitude and the vibration intensity, performing modal decomposition on the vibration signal according to a preset EMD algorithm to obtain a complex signal, and performing fault early warning on a tractor motor according to the digital vibration signal and the complex signal; or
Receiving video image data acquired by the second image acquisition module, and determining state image data of a traction sheave and a steel wire rope at a preset visual angle according to the video image data; extracting, comparing and identifying characteristic points according to the state image data and a preset machine vision algorithm, predicting the fault of a preset visual angle of the traction sheave according to the comparison and identification result, and sending the prediction result to the server so that the server performs fault early warning according to the prediction result; or
And receiving the current data of the brake coil of the elevator brake in real time, monitoring the current data of the brake coil of the elevator brake in real time to obtain a monitoring result, and performing fault early warning on the brake according to the monitoring result.
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