CN215034282U - Welding laser vibration lens with multi-path wire feeding function - Google Patents
Welding laser vibration lens with multi-path wire feeding function Download PDFInfo
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- CN215034282U CN215034282U CN202120799707.9U CN202120799707U CN215034282U CN 215034282 U CN215034282 U CN 215034282U CN 202120799707 U CN202120799707 U CN 202120799707U CN 215034282 U CN215034282 U CN 215034282U
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Abstract
The utility model discloses a welding laser vibration lens with multi-path wire feeding, which meets the requirements of a large amount of welding wire filling welding seams and high power and solves the problem of wide welding seam welding in laser welding; the drawing module comprises a plurality of single-wheel narrow groove wheel sets and a single-wheel wide groove wheel set, each single-wheel narrow groove wheel set is connected with the corresponding wire storage wheel/cylinder through welding wires on the wire storage wheel/cylinder, and the welding wires are converged in the single-wheel wide groove wheel sets after penetrating through the single-wheel narrow groove wheel sets and are sent to a welding position through a wire feeding pipe; the tail end of the wire feeding pipe is fixed on the outer wall of the laser head, at least one reflector is arranged inside the laser head, the reflector is controlled by a motor positioned inside the laser head to form a vibrating mirror, a condensing lens is arranged at a laser outlet of the laser head, laser of the laser head is irradiated at a welding position to be welded after being converged by the vibrating mirror and the condensing lens, and laser beams are controlled to swing left and right or form S-shaped, C-shaped and circular tracks under the action of the vibrating mirror.
Description
Technical Field
The utility model relates to a have welding laser shake camera lens that multichannel sent concurrently belongs to laser welding technical field.
Background
Among the current laser welding, when meetting the welding seam broad, the rotation that generally can adopt laser beam or swing and weld, and need a large amount of welding wires to fill the welding seam, but this moment because the welding wire is thinner, reach the limit and when not having enough welding wire to fill the welding seam at a time of sending wire speed, just can not once only accomplish the welding, welding efficiency is lower, the welding effect is poor, in addition when welding seam broad and send wire speed too fast, need powerful laser head, powerful laser head is not only expensive, and the installation space that needs is also bigger.
SUMMERY OF THE UTILITY MODEL
The utility model overcomes prior art exists not enough, provides a have welding laser shake camera lens that multichannel sent silk concurrently, has satisfied the demand of a large amount of welding wire filling weld joints and high power, has solved the problem of wide welding seam welded among the laser welding.
In order to solve the technical problem, the utility model discloses a technical scheme be: the utility model provides a have welding laser shake lens that multichannel sent silk concurrently, includes the pull module, stores up a silk wheel/section of thick bamboo and laser head, the pull module includes a plurality of aureola narrow groove wheelsets and a aureola wide groove wheelset, every aureola narrow groove wheelset and aureola wide groove wheelset constitute by two gyro wheels of mutually supporting, the narrow groove on the gyro wheel cooperatees in the aureola narrow groove wheelset, the wide groove on the gyro wheel cooperatees in the aureola wide groove wheelset, wide groove or narrow groove on the gyro wheel all set up along the outer fringe annular of gyro wheel, aureola narrow groove wheelset and aureola wide groove wheelset are driven by separately or same power unit, and are a plurality of the aureola narrow groove wheelset of aureola arranges the setting in proper order, it is located a plurality of to store up a silk wheel/section of thick bamboo one with one of aureola narrow groove wheelset of aureola with storing up a silk wheel/section of thick bamboo one-to-one, every between the aureola narrow groove wheelset of aureola single wheel all with storing up through storing up the welding wire on the storage silk wheel/section of a silk wheel of correspondence of storage After the welding wire passes through the single-wheel narrow groove wheel set, the welding wire is converged in the single-wheel wide groove wheel set and is sent to a welding position through a wire feeding pipe; send silk pipe' S end to fix on the laser head outer wall, the inside of laser head is provided with a speculum at least, the speculum shakes the mirror by the motor control formation that is located laser head inside, and passes through the motor control speculum action, it is a plurality of can work in coordination each other between the speculum, change the orbit and the shape of penetrating of laser, the inside laser exit of laser head is provided with condensing lens, the laser of laser head is shone and is welded in the welding department after shaking mirror action and condensing lens assemble the laser to by through shaking mirror effect, control laser beam is done horizontal hunting or is formed S-shaped, C shape and circular shape orbit.
The outer wall of the laser head is fixedly provided with a guide cylinder which is of a sealed cavity structure, a guide post is arranged in the guide cylinder, one end of the guide post is positioned in the guide cylinder, the other end of the guide post penetrates through a bottom plate of the guide cylinder and then extends to the outer side of the guide cylinder, a wire feeding nozzle fixing device is arranged at the end part of the guide post, which extends out of the guide cylinder, a spring is sleeved on the guide post positioned in the guide cylinder, a gap is reserved between the end part of the guide post positioned in the guide cylinder and a top plate of the guide cylinder, one end of the spring is fixed on the bottom plate of the guide cylinder, the other end of the spring is fixed at the end part of the guide cylinder, so that the wire feeding nozzle fixing device can reciprocate along the axial direction of the guide cylinder along with the guide post, the wire feeding nozzle fixing device is a hollow guide pipe, the wire feeding nozzle fixing device is used for penetrating and guiding a welding wire, and the head part of the wire feeding nozzle fixing device is provided with a wire feeding nozzle which gradually reduces, the tail of the wire feeding nozzle fixer is connected with a wire feeding pipe, and the welding wire enters the wire feeding nozzle fixer through the wire feeding pipe and penetrates out of the wire feeding nozzle.
The guide sleeve is fixedly arranged on the outer side of the bottom plate of the guide cylinder, and the guide column is inserted into the guide sleeve and extends out after extending out of the guide cylinder.
The guide cylinder and the laser head are connected together through a connecting rod.
The two ends of the connecting rod are connected with flanges or hoops.
The wire drawing module comprises two groups of pressing wheel groups, each group of pressing wheel groups is composed of two mutually matched pressing wheels, each pressing wheel is of a single-wheel single-groove structure, the single groove is annularly arranged along the outer edge of each pressing wheel, a driving device is arranged between the pressing wheel groups and drives the pressing wheel groups to rotate, and welding wires in the wire drawing wheel/cylinder are fed into the corresponding drawing module through the pressing wheels of the wire drawing wheel/cylinder.
And a wire twisting device is arranged on the side of the welding wire outlet of the drawing module and is used for twisting the welding wire converged on the drawing module into a strand.
And a pressing wheel set is arranged on the side of a welding wire outlet of the wire twisting device and is driven by a corresponding driving mechanism, and the pressing wheel set is used for feeding the welding wire twisted into a strand into a wire feeding pipe.
Compared with the prior art, the utility model beneficial effect who has is: the utility model discloses a problem of closely conveying the welding wire has been solved to the pull module, has solved the problem of remote conveying welding wire through the propelling movement module, through with the synthetic one of stranded welding wire, has solved the not enough problem of wide welding seam filler wire volume that meets in the laser welding, and the laser beam swing of mirror control is shaken through the laser head inside, and it is little to have solved the laser facula, can't weld the problem of wide welding seam. The vibrating laser beam and the multi-strand welding wires are combined to work, and the problems that a wider welding line cannot be welded by laser and the filling quantity is insufficient in the rapid welding process are solved. The laser welding can be better applied to the mechanical manufacturing application with wide welding seams, low welding seam splicing precision and large wire filling quantity requirement.
Drawings
The present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a side view of the drawing module of the present invention.
Fig. 3 is a top view of the drawing module of the present invention.
Fig. 4 is a schematic structural diagram of the middle pushing module of the present invention.
In the figure: the drawing module is 1, the single-wheel narrow groove wheel group is 101, the single-wheel wide groove wheel group is 102, the wire storage wheel/cylinder is 2, the pushing module is 3, the pressing wheel is 31, the driving device is 32, the wire twisting device is 4, the wire feeding pipe is 5, the laser head is 6, the condensing lens is 7, the guide cylinder is 8, the guide column is 9, the wire feeding nozzle fixer is 10, the spring is 11, the wire feeding nozzle is 12, the guide sleeve is 13, and the connecting rod is 14.
Detailed Description
As shown in fig. 1-4, the present invention relates to a welding laser galvanometer with multi-channel wire feeding, which comprises a drawing module 1, a wire storage wheel/cylinder 2 and a laser head 6, wherein the drawing module 1 comprises a plurality of single-wheel narrow groove wheel sets 101 and a single-wheel wide groove wheel set 102, each of the single-wheel narrow groove wheel sets 101 and the single-wheel wide groove wheel set 102 is composed of two rollers which are matched with each other, the narrow grooves on the rollers in the single-wheel narrow groove wheel set 101 are matched with each other, the wide grooves on the rollers in the single-wheel wide groove wheel set 102 are matched with each other, the wide grooves or the narrow grooves on the rollers are all annularly arranged along the outer edge of the rollers, the single-wheel narrow groove wheel set 101 and the single-wheel wide groove wheel set 102 are driven by respective or the same power mechanism, a plurality of the single-wheel narrow groove wheel sets 101 are sequentially arranged, the wire storage wheel/cylinder 2 is located at the same side of the single-wheel narrow groove wheel set 101, the single-wheel narrow groove wheel sets 101 correspond to the wire storage wheels/cylinders 2 one by one, each single-wheel narrow groove wheel set 101 is connected with the corresponding wire storage wheel/cylinder 2 through welding wires on the wire storage wheel/cylinder 2, and the welding wires are converged in the single-wheel wide groove wheel set 102 after penetrating through the single-wheel narrow groove wheel set 101 and are sent to a welding position through the wire feeding pipe 5; send silk pipe 5' S end to fix on 6 outer walls of laser head, 6 inside of laser head is provided with a speculum at least, the speculum is by the motor control formation mirror that shakes that is located 6 insides of laser head, and passes through the motor control speculum action, it is a plurality of can collaborative work each other between the speculum, change the orbit and the shape of penetrating of laser, 6 inside laser exit of laser head is provided with collector lens 7, 6 laser of laser head shakes mirror action and collector lens 7 and assembles the post-illumination of laser and weld in the welding department to by through the mirror effect that shakes, control laser beam is left right-hand swing or formation S-shaped, C shape and circular shape orbit.
The outer wall of the laser head 6 is fixedly provided with a guide cylinder 8, the guide cylinder 8 is of a closed cavity structure, a guide post 9 is arranged in the guide cylinder 8, one end of the guide post 9 is positioned in the guide cylinder 8, the other end of the guide post 9 penetrates through the bottom plate of the guide cylinder 8 and then extends to the outer side of the guide cylinder 8, the end part of the guide post 9 extending out of the guide cylinder 8 is provided with a wire feeding nozzle fixer 10, the guide post 9 positioned in the guide cylinder 8 is sleeved with a spring 11, a gap is reserved between the end part of the guide post 9 positioned in the guide cylinder 8 and the top plate of the guide cylinder 8, one end of the spring 11 is fixed on the bottom plate of the guide cylinder 8, the other end of the spring 11 is fixed on the end part of the guide post 9, so that the wire feeding nozzle fixer 10 can reciprocate along the axial direction of the guide cylinder 8 along with the guide post 9, the wire feeding nozzle fixer 10 is a hollow guide pipe inside, and the wire feeding nozzle fixer 10 is used for penetrating through a guide welding wire, the head of the wire feeding mouth fixer 10 is provided with a wire feeding mouth 12 which is gradually reduced, the tail of the wire feeding mouth fixer 10 is connected with a wire feeding pipe 5, and the welding wire enters the wire feeding mouth fixer 10 through the wire feeding pipe 5 and penetrates out of the wire feeding mouth 12.
And a guide sleeve 13 is fixedly arranged on the outer side of the bottom plate of the guide cylinder 8, and the guide column 9 is inserted into the guide sleeve 13 and extends out after extending out of the guide cylinder 8.
The guide cylinder 8 and the laser head 6 are connected together through a connecting rod 14.
The two ends of the connecting rod 14 are connected with flanges or clamps.
Be provided with propelling movement module 3 between pull module 1 and the storage silk wheel/section of thick bamboo 2, propelling movement module 3 and pull module 1's single round narrow groove wheelset 101 one-to-one, propelling movement module 3 includes two sets of pinch roller groups, every group pinch roller group comprises two pinch rollers 31 of mutually supporting, pinch roller 31 is single round single groove structure, and this single groove sets up along pinch roller 31's outer fringe annular, and is two sets of be provided with drive arrangement 32 between the pinch roller group, drive arrangement 32 drives simultaneously two sets of pinch roller group rotates, store up in the welding wire in the silk wheel/section of thick bamboo 2 sends into corresponding pull module 1 through push roller 31 of propelling movement module 3.
A wire twisting device 4 is arranged on the side of the welding wire outlet of the drawing module 1, and the wire twisting device 4 is used for twisting the welding wire converged on the drawing module 1 into a strand.
And a pressing wheel set is arranged on the side of a welding wire outlet of the wire twisting device 4 and is driven by a corresponding driving mechanism, and the pressing wheel set is used for feeding the welding wire twisted into one strand into the wire feeding pipe 5.
The utility model relates to a have welding method of welding laser galvanometer head that multichannel sent concurrently, implement according to following step:
the first step is as follows: drawing out the welding wires in the wire storage wheel/cylinder 2 through a plurality of drawing modules 1;
the second step is that: the drawn welding wires are converged by a plurality of scattered welding wires after sequentially passing through the single-wheel narrow groove wheel set 101 and the single-wheel wide groove wheel set 102 in the drawing module 1;
the third step: determining whether a pushing module 3 is adopted for assisting pushing according to the drawing distance;
the fourth step: the combined welding wires are twisted into a strand by a wire twisting device 4;
the fifth step: delivering a strand of twisted welding wire to a wire feeding nozzle 12 through a wire feeding pipe 5 for later use;
and a sixth step: the laser head 6 is internally provided with at least one reflector, the reflector is controlled by a motor positioned in the laser head 6 to form a vibrating mirror, the action of the reflector is controlled by the motor, the reflectors can work cooperatively, the ejection track and the shape of laser are changed, and laser beams are controlled to swing left and right or form S-shaped, C-shaped and circular tracks;
the seventh step: a condenser lens 7 is arranged in the laser outlet direction in the laser head 6;
eighth step: and starting the drawing module 1, the pushing module 3 and the wire twisting device 4 to send the twisted welding wire out of the inner wire feeding nozzle 12 to a welding part, and starting the laser head 6 to realize welding.
The utility model discloses in power unit, drive arrangement and actuating mechanism that relate to be prior art, or prior art's extension, the screw device of twisting that relates to also is prior art.
The utility model discloses a problem of closely conveying the welding wire has been solved to the pull module, has solved the not enough problem of wide welding seam filler wire volume that meets in the laser welding through synthesizing one with the stranded welding wire, and it is little, the problem of unable welding broad welding seam to have solved the laser facula through the inside laser beam swing of the mirror control that shakes of laser head. The vibrating laser beam and the multi-strand welding wires are combined to work, and the problems that a wider welding line cannot be welded by laser and the filling quantity is insufficient in the rapid welding process are solved. The laser welding can be better applied to the mechanical manufacturing application with wide welding seams, low welding seam splicing precision and large wire filling quantity requirement. .
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.
Claims (8)
1. The welding laser vibration lens with the multi-path wire feeding function is characterized by comprising a drawing module (1), a wire storage wheel/cylinder (2) and a laser head (6), wherein the drawing module (1) comprises a plurality of single-wheel narrow groove wheel sets (101) and a single-wheel wide groove wheel set (102), each single-wheel narrow groove wheel set (101) and each single-wheel wide groove wheel set (102) are composed of two mutually matched rollers, narrow grooves on the rollers in the single-wheel narrow groove wheel sets (101) are matched, wide grooves on the rollers in the single-wheel wide groove wheel sets (102) are matched, the wide grooves or the narrow grooves on the rollers are all annularly arranged along the outer edges of the rollers, the single-wheel narrow groove wheel sets (101) and the single-wheel wide groove wheel sets (102) are driven by the same or the same power mechanism respectively, the single-wheel narrow groove wheel sets (101) are sequentially arranged, the wire storage wheel/cylinder (2) is positioned on the same side of the single-wheel narrow grooves (101), the single-wheel narrow groove wheel sets (101) correspond to the wire storage wheels/cylinders (2) one by one, each single-wheel narrow groove wheel set (101) is connected with the corresponding wire storage wheel/cylinder (2) through welding wires on the wire storage wheels/cylinders (2), and the welding wires are converged in the single-wheel wide groove wheel set (102) after passing through the single-wheel narrow groove wheel sets (101) and are sent to a welding part through the wire sending pipe (5); send the end of silk pipe (5) to fix on laser head (6) outer wall, the inside of laser head (6) is provided with a speculum at least, the speculum is by the motor control formation mirror that shakes that is located laser head (6) inside, and passes through the motor control speculum action, it is a plurality of can work in coordination each other between the speculum, change the orbit and the shape of penetrating of laser, the inside laser exit of laser head (6) is provided with collector lens (7), the laser of laser head (6) shines after shaking mirror action and collector lens (7) and assemble the laser and weld in the welding department to by through shaking the mirror effect, control laser beam does horizontal hunting or forms S-shaped, C shape and circular shape orbit.
2. The welding laser vibrating lens with the multi-path wire feeding function according to claim 1, wherein a guide cylinder (8) is fixedly arranged on the outer wall of the laser head (6), the guide cylinder (8) is of a closed cavity structure, a guide post (9) is arranged in the guide cylinder (8), one end of the guide post (9) is located in the guide cylinder (8), the other end of the guide post (9) penetrates through the bottom plate of the guide cylinder (8) and then extends to the outer side of the guide cylinder (8), a wire feeding nozzle fixer (10) is arranged at the end part of the guide post (9) extending out of the guide cylinder (8), a spring (11) is sleeved on the guide post (9) located in the guide cylinder (8), a gap is reserved between the end part of the guide post (9) located in the guide cylinder (8) and the top plate of the guide cylinder (8), one end of the spring (11) is fixed on the bottom plate of the guide cylinder (8), the other end of spring (11) is fixed at the tip of guide post (9), makes wire feed mouth fixer (10) can follow guide post (9) along guide cylinder (8) axial reciprocating motion, wire feed mouth fixer (10) are inside hollow pipe, wire feed mouth fixer (10) are used for alternate guide welding wire, the head of wire feed mouth fixer (10) is provided with wire feed mouth (12) that dwindles gradually, the afterbody and the wire feed pipe (5) of wire feed mouth fixer (10) link together, the welding wire gets into wire feed mouth fixer (10) and wears out from wire feed mouth (12) through wire feed pipe (5).
3. The welding laser galvanometer with the function of multi-wire feeding according to claim 2, wherein a guide sleeve (13) is fixedly arranged outside a bottom plate of the guide cylinder (8), and the guide post (9) is inserted into the guide sleeve (13) and extends out after extending out from the guide cylinder (8).
4. The welding laser vibrating lens with the function of multi-wire feeding of claim 2, characterized in that the guide cylinder (8) and the laser head (6) are connected together through a connecting rod (14).
5. The welding laser vibration lens with the function of multi-wire feeding according to claim 4, wherein the two ends of the connecting rod (14) are connected with either flanges or clamps.
6. The welding laser vibration lens with multi-wire feeding of claim 1, a pushing module (3) is arranged between the drawing module (1) and the wire storage wheel/cylinder (2), the pushing module (3) is in one-to-one correspondence with the single-wheel narrow groove wheel set (101) of the drawing module (1), the pushing module (3) comprises two groups of pressing wheels, each group of pressing wheels consists of two mutually matched pressing wheels (31), the pressing wheels (31) are of a single-wheel single-groove structure, the single groove is annularly arranged along the outer edge of the pressing wheel (31), a driving device (32) is arranged between the two groups of pressing wheels, the driving device (32) drives the two groups of pressing wheel groups to rotate simultaneously, and welding wires in the wire storage wheel/cylinder (2) are sent into the corresponding drawing module (1) through the pressing wheel (31) of the pushing module (3).
7. The welding laser vibration lens with the function of multi-path wire feeding of claim 1 or 2, characterized in that a wire twisting device (4) is arranged at the wire outlet side of the drawing module (1), and the wire twisting device (4) is used for twisting the welding wire converged on the drawing module (1) into one strand.
8. The welding laser vibration lens with the function of multi-path wire feeding of claim 7, wherein a pressing wheel set is arranged on the side of the wire outlet of the wire twisting device (4), the pressing wheel set is driven by a corresponding driving mechanism, and the pressing wheel set is used for feeding the twisted wire into the wire feeding pipe (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120799707.9U CN215034282U (en) | 2021-04-19 | 2021-04-19 | Welding laser vibration lens with multi-path wire feeding function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120799707.9U CN215034282U (en) | 2021-04-19 | 2021-04-19 | Welding laser vibration lens with multi-path wire feeding function |
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| CN215034282U true CN215034282U (en) | 2021-12-07 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113145961A (en) * | 2021-04-19 | 2021-07-23 | 山西奥斯腾科技有限责任公司 | Welding laser vibration lens with multi-path wire feeding and welding method thereof |
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2021
- 2021-04-19 CN CN202120799707.9U patent/CN215034282U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113145961A (en) * | 2021-04-19 | 2021-07-23 | 山西奥斯腾科技有限责任公司 | Welding laser vibration lens with multi-path wire feeding and welding method thereof |
| CN113145961B (en) * | 2021-04-19 | 2024-04-02 | 山西奥斯腾科技有限责任公司 | Welding laser vibration lens with multipath wire feeding function and welding method thereof |
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