CN215031225U - Condom electronic inspection machine with conductive lubricant as electronic inspection medium - Google Patents
Condom electronic inspection machine with conductive lubricant as electronic inspection medium Download PDFInfo
- Publication number
- CN215031225U CN215031225U CN202120370762.6U CN202120370762U CN215031225U CN 215031225 U CN215031225 U CN 215031225U CN 202120370762 U CN202120370762 U CN 202120370762U CN 215031225 U CN215031225 U CN 215031225U
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- condom
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- station
- transmission chain
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- 239000000314 lubricant Substances 0.000 title claims abstract description 39
- 238000007689 inspection Methods 0.000 title claims abstract description 34
- 238000001514 detection method Methods 0.000 claims abstract description 127
- 230000005540 biological transmission Effects 0.000 claims abstract description 46
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 239000000047 product Substances 0.000 claims description 35
- 239000002699 waste material Substances 0.000 claims description 18
- 239000003921 oil Substances 0.000 claims description 13
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 10
- 239000010687 lubricating oil Substances 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 5
- 238000007654 immersion Methods 0.000 claims description 4
- 230000001502 supplementing effect Effects 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 239000013589 supplement Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000003974 emollient agent Substances 0.000 abstract description 6
- 238000010926 purge Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
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- Orthopedics, Nursing, And Contraception (AREA)
Abstract
The utility model belongs to the technical field of the condom production, specifically be an use sheath electronic inspection machine of electrically conductive emollient as electronic inspection medium. In the condom electronic inspection machine of the utility model, a loop is formed by two driving chain wheels and a driving chain, a series of surface conductive detection dies are arranged outside the driving chain, and the conductive detection dies follow the die driving chain to do annular uniform-speed operation at a corresponding speed; an upper sleeving station, a detection station, a purging station, a curling station, a sorting station and a cleaning station are sequentially arranged on the die transmission chain loop; the transmission chain loop track at the detection station is in an arc shape protruding downwards, and the station comprises a detection groove, a detection groove lifting mechanism and a contact electrode, wherein the detection groove is used for containing conductive lubricant serving as a detection medium. The device can realize the on-line completion of condom electronic detection, condom oiling and condom curling, and ensures the high-quality and high-efficiency production of the condom.
Description
Technical Field
The utility model belongs to the technical field of the condom production, concretely relates to condom electronic inspection machine.
Background
The condoms are widely accepted by the public as family planning sanitary appliances with the highest public utilization rate, all condoms are required to be qualified through electronic inspection in order to ensure the use safety of users, and the condoms which leave a factory are ensured to be combined with the national pinhole inspection standard. The traditional condom needs to be packaged after a semi-finished product qualified by electronic inspection is conveyed to a packaging workshop for dripping lubricant in the production process, and the condom after the electronic inspection process is in a curled state, so that the whole condom can be soaked by penetrating the lubricant for a long time after the lubricant is dripped, and the requirement on finished product storage space of a manufacturer is high. In order to reduce the material transfer and the storage cost in the condom production process, improve user's use experience degree, the utility model discloses an use emollient as the electronic inspection machine of electronic inspection medium, change the device and can accomplish the whole process of oiling of condom at the electric inspection in-process, saved the stoving process of the old production technology of wet process electric inspection, very big reduction manufacturing enterprise's storage requirement and energy human cost.
Disclosure of Invention
The utility model aims at providing an use the sheath electronic inspection machine of electrically conductive emollient as electronic inspection medium makes the electronic inspection machine can accomplish the sheath process of oiling at the electric inspection in-process, saves the stoving process of the old production technology of wet process electric inspection, reduction in production cost.
The utility model provides a condom electronic inspection machine, include: the device comprises a surface conduction detection die, a die transmission chain, two transmission chain wheels and a control system; wherein:
the two transmission chain wheels are relatively positioned in horizontal positions, the two transmission chain wheels are connected in a surrounding manner through the mold transmission chain to form a loop, and when the transmission chain wheels rotate at a certain speed, the mold transmission chain circularly operates at a constant speed along with the corresponding speed; a series of surface conduction detection molds are mounted on the outer side of the mold driving chain, and the surface conduction detection molds also move circularly at a constant speed along with the mold driving chain at a corresponding speed; when the surface conduction detection die and the die transmission chain are installed and fixed, insulation treatment is carried out, so that the surface conduction detection die and the die transmission chain are in a relatively insulated state;
a sleeving station is arranged at the left side position above the die transmission chain loop, and the condom to be detected is sleeved on the detection die through manual operation;
a detection station is arranged on the left side below the mold transmission chain loop, and a chain track at the detection station is designed into a downward convex arc shape; the detection station comprises: the device comprises a detection tank, a detection tank lifting mechanism and a contact electrode;
the detection groove lifting mechanism is arranged on the ground and has a height adjusting function; the detection groove lifting mechanism comprises a platform, a motor and a worm and gear structure, and the motor and the worm and gear structure control the platform to lift;
the detection groove is arranged on a lifting platform of the detection groove lifting mechanism and is relatively electrically insulated, and the detection groove is lifted along with the lifting of the detection groove lifting mechanism; the detection tank is used for containing a conductive lubricant with a certain liquid level height, and the inner wall of the detection tank is made of a conductive material;
the detection groove is positioned below the arc-shaped track, when the surface conductive detection mold runs to the position, the surface conductive detection mold is immersed into the conductive lubricant in the detection groove along with the arc-shaped track, and the immersion length of the surface conductive detection mold is determined by the lifting height of the detection groove and the arc-shaped radius of the chain driven by the mold;
the surface conduction detection mould is arranged near the arc-shaped guide rail of the mould driving chain, and the surface conduction detection mould is in elastic contact with the contact electrodes, so that good conductivity between the contact electrodes and the surface conduction detection mould is ensured, and the running state of the mould is not influenced;
in the control system, one conducting wire (1 #) is connected to the contact electrode, and the other conducting wire (2 #) is connected to the detection tank.
A lubricant blowing station is arranged below the loop of the die transmission chain and behind the detection station, and the blowing station comprises a plurality of lubricant distribution air knives and oil receiving grooves; the inside high pressure positive blower that contains of emollient distribution air knife to air knife and vertical surface are electrically conductive and detect the mould and are certain contained angle, can produce like this and detect the air curtain that the mould presents relative angle with surface is electrically conductive, can be stained with a large amount of electrically conductive emollient of condom on the mould and blow down the oil groove that connects of below installation. One end of the oil receiving groove is connected with the detection groove and forms a certain included angle with the detection groove, and the falling conductive lubricant can flow back into the detection groove along the potential.
A condom curling station is arranged above the right side of the traveling direction of the mold transmission chain loop, the curling station comprises a condom curling roller and a curling anti-jumping press roller, the condom curling roller is arranged on the side surface of the electric detection mold and forms a certain angle with the electric detection mold, and when the surface electric conduction detection mold drives the chain to move along with the mold, the relative running tracks of the condom curling roller and the surface electric conduction detection mold are added, so that the condom is curled; the curling anti-bouncing pressure roller is arranged at the position where the condom is not completely curled, so that the condom is prevented from bouncing out due to the bouncing effect after the curling is finished.
A sorting station is arranged above the subsequent advancing direction of the mold transmission chain loop, a waste product collecting cover and a genuine product collecting cover are arranged at the sorting station, and corresponding waste product frames and genuine product frames are respectively arranged below the waste product collecting cover and the genuine product collecting cover.
A cleaning station is arranged above the subsequent travelling direction of the loop of the die transmission chain, the cleaning station comprises two die cleaning brushes and an isolating agent replenishing nozzle, the two cleaning brushes are arranged on two sides of the track and used for cleaning lubricating oil which is possibly adhered to the detection die on the transmission chain, a small amount of isolating agent is adhered to the brushes, and the isolating agent is combined with the lubricating oil and then becomes block-shaped and is easily brushed away by the brushes; the separant supplementing nozzle utilizes compressed air to perform micro-supplementing operation on the brush.
The utility model discloses the work flow of device is as follows:
in the sheathing station, sheathing the condom to be detected on the detection mould by manual operation;
when the mold transmission chain loop travels to a detection station, the conductive detection mold sleeved with the condom is immersed in the conductive lubricant in the detection groove, when no pinhole exists on the condom, a loop cannot be formed between the No. 1 lead and the No. 2 lead, loop current cannot be generated in the control system, the control system judges that the condom is a genuine product, otherwise, the control system judges that the condom is a waste product;
when the mold transmission chain loop moves to the blowing station, the conductive lubricant adhered to the condom on the mold is blown down to the oil receiving groove arranged below by the lubricant distribution air knife. And then flows back into the detection groove to save materials;
when the mould transmission chain loop advances to a curling station, the condom curling is finished through the matching action of the condom curling roller and the curling anti-jumping press roller;
when the mold transmission chain loop moves to a sorting station; the control system sorts the positive and negative condoms according to the front detection result, the qualified condoms fall into the positive frame after being blown into the positive collecting cover, and the unqualified condoms fall into the negative frame after being blown into the negative collecting cover, so that the distribution of staff is facilitated;
when the mold transmission chain loop moves to a cleaning station; after the curling and sorting are finished, the conductive detection die is not provided with condoms, but the front curling and oil immersion process can possibly contaminate conductive lubricant on the conductive detection die, so that the condoms are difficult to be sleeved in the later period, and the lubricating oil is removed by the die cleaning brush;
then the next circulation of operation is carried out after entering the sleeving station.
In the utility model, the control system, as shown in fig. 3, comprises a power control system, a high voltage source, an ammeter, a shift register, a sorting signal output module and other main parts of the whole machine; when the contact electrode meets waste products, loop current rises, the galvanometer judges the properties of the products according to set current, signals are output to the shift register, the waste products are enabled to reach the sorting device through the signal shift register effect, then the sorting signal output module acts, and the whole machine sorts the positive waste products. The output voltage values, the current detection threshold value and the shift digit of the high voltage source, the current detector and the shift register are independently adjustable, so that the production is convenient.
Drawings
Fig. 1 is a structural diagram of the condom electronic checking machine of the utility model.
Fig. 2 is a structural diagram of the detection station in the condom electronic inspection machine structure of the utility model.
Fig. 3 is a block diagram of the structure of the control system of the present invention.
Reference numbers in the figures: 1 is the electrically conductive detection mould in surface, 2 is mould clearance brush, 3 is the cover is collected to the waste product, 4 is the cover is collected to the genuine product, 5 is the curling anti-bounce compression roller, 6 is the condom curls the rod, 7 is the mould drive chain, 8 is drive sprocket, 9 is emollient distribution air knife, 10 is for connecing the oil groove, 11 is for detecting groove elevating system, 12 is control system, 13 is for detecting the groove, 14 is artifical cover station, 15 is contact electrode, 16 is the waste product frame, 17 is the genuine product frame, 18 supplements the nozzle for the separant.
Detailed Description
The utility model relates to a condom electronic inspection machine using conductive lubricant as electronic inspection medium, the structure diagram of which is shown in figure 1 and figure 2.
Wherein, the whole machine detection voltage setting range is 10-4500 volts direct current adjustable, the high voltage current is 0.01-20 milliamperes adjustable, and the judgment current threshold is 0.01-45 milliamperes adjustable.
The effective detection length of the condom is adjusted according to the height of the detection groove and the radius of the circular arc track.
The conductive lubricant in the detection groove is used as a detection conductive medium, and the conductivity of the conductive lubricant is more than 10 mu s/cm, for example, 10-20 mu s/cm.
The condom soaked with the lubricant blows off the redundant lubricant through an air curtain with a certain angle and returns to the detection groove, and the angle between the air knife and the electric detection mold is controlled to be 3-90 degrees, preferably 30-45 degrees.
After the soaking, the condom with the lubricant does not need to be dried.
In a curling station of the condom, an included angle between the curling roller and the electric detection die is 3-90 degrees, preferably 30-45 degrees, and after the curling is finished, the anti-bouncing long roller can rotate above the die to prevent the condom from bouncing and flying after the condom is curled.
The mold stuck with the lubricant uses a brush with a trace of release agent to remove oil stains.
The whole machine is controlled by combining a logic digital-analog circuit and a PLC (programmable logic controller), and communicates with an upper computer by adopting a general transmission protocol.
When an operator sleeves the condom to be detected on the surface conductive detection die 1 at the sleeving station 14, the surface conductive detection die 1 reaches the upper part of the detection groove 13 and is further immersed into the conductive lubricant in the detection groove 13 along with the rotation of the transmission chain wheel 8 and the die transmission chain 7, then the control system 12 and the contact electrode 15 detect the current forming the loop to judge the product quality and soak the lubricant, after the detection is finished, the condom with the lubricant on the surface moves to a position of a lubricant distribution air knife 9 arranged at a certain angle along with the surface conductive detection mould 1, the excessive lubricant adhered to the surface is blown down to the lower oil receiving groove 10 and flows back to the detection groove 13, the angles of the oil receiving groove 10 and the detection groove 13, the angles of the lubricant distribution air knife 9 and the surface conduction detection die (1), the height of the detection groove 13 and other related parameters are adjusted according to actual production.
After the surface lubricant is processed, the condom reaches a curling station along with the operation of the surface conductive detection die 1, when the surface conductive detection die 1 moves along with the die transmission chain 7, the condom can be curled after the relative operation tracks of the condom curling roller 6 and the surface conductive detection die 1 are added, and the curling anti-jumping press roller 5 is arranged above the position where the condom is not completely curled, so that the jumping effect of the condom after the curling is prevented. The crimped condom passes through a waste collecting cover 13; when the certified products are collected by the cover 14, the complete machine control system 12 sorts the certified products of the condoms according to the front detection result, the condoms which are qualified in detection fall into the certified products frame 17 after being blown into the certified products collection cover 14, and the condoms which are unqualified in detection fall into the waste products frame 16 after being blown into the waste products collection cover 13, so that the distribution and transportation of staff are facilitated. The conductive detection mould 1 after the curling and sorting is finished is free of products, but the conductive detection mould 1 is possibly stained with conductive lubricant by the front curling and oil immersion process, so that the condom sleeving is difficult in the later period, a small amount of isolating agent is adhered to the brushes of the two mould cleaning brushes 2 arranged on the two sides of the track, the isolating agent is combined with the lubricating oil and then becomes block, the block is brushed away by the brushes, and the isolating agent supplementing nozzle 18 is responsible for performing micro-supplementing and sorting operation on the brushes by utilizing compressed air.
And ending one production flow of the whole machine.
Claims (8)
1. An electronic inspection machine for condoms using a conductive lubricant as an electronic inspection medium, comprising: the device comprises a surface conduction detection die, a die transmission chain, two transmission chain wheels and a control system; wherein:
the two transmission chain wheels are relatively positioned in a horizontal position, the two transmission chain wheels are connected in a surrounding manner through the mold transmission chain to form a loop, and when the transmission chain wheels rotate at a certain speed, the mold transmission chain circularly operates at a constant speed along with the corresponding speed; a series of surface conduction detection dies are mounted on the outer side of the die transmission chain, and the surface conduction detection dies also move circularly at a constant speed along with the die transmission chain at a corresponding speed; the surface conduction detection die and the die transmission chain are fixedly arranged and insulated to be in a relatively insulated state;
a sleeving station is arranged at the left side position above the die transmission chain loop, and the condom to be detected is sleeved on the detection die through manual operation;
a detection station is arranged on the left side below the mold transmission chain loop, and a chain track at the detection station is designed into a downward convex arc shape; the detection station comprises: the device comprises a detection tank, a detection tank lifting mechanism and a contact electrode;
the detection groove lifting mechanism is arranged on the ground and has a height adjusting function; the detection groove lifting mechanism comprises a platform, a motor and a worm and gear structure, and the motor and the worm and gear structure control the platform to lift;
the detection groove is arranged on a lifting platform of the detection groove lifting mechanism and is relatively electrically insulated, and the detection groove is lifted along with the lifting of the detection groove lifting mechanism; the detection tank is used for containing a conductive lubricant with a certain liquid level height, and the inner wall of the detection tank is made of a conductive material;
the detection groove is positioned below the arc-shaped track, when the surface conductive detection mold runs to the position, the surface conductive detection mold is immersed into the conductive lubricant in the detection groove along with the arc-shaped track, and the immersion length of the surface conductive detection mold is determined by the lifting height of the detection groove and the arc-shaped radius of the chain driven by the mold;
the contact electrodes are arranged near the arc-shaped guide rail of the die transmission chain and are in elastic contact with the surface conductive detection die, so that good conductivity between the contact electrodes and the surface conductive detection die is ensured, and the running state of the die is not influenced; when the surface conductive detection die follows the die to drive the chain to enter the arc-shaped track, the surface conductive detection die can be immersed into the detection groove for a certain height and is communicated with the contact electrode;
in the control system, one lead is connected to the contact electrode, and the other lead is connected to the detection groove;
a lubricant blowing station is arranged below the loop of the die transmission chain and behind the detection station, and the blowing station comprises a plurality of lubricant distribution air knives and oil receiving grooves; the lubricant distribution air knife internally comprises a high-pressure fan, and the air knife and a vertical surface conduction detection die form a certain included angle, so that an air curtain which forms a relative angle with the surface conduction detection die can be generated, and a large amount of conductive lubricant adhered to a condom on the die can be blown down to an oil receiving groove arranged below the die; one end of the oil receiving groove is connected with the detection groove and forms a certain included angle with the detection groove, and the falling conductive lubricant can flow back into the detection groove along the same direction;
a condom curling station is arranged above the right side of the traveling direction of the mold transmission chain loop, the curling station comprises a condom curling roller and a curling anti-jumping press roller, the condom curling roller is arranged on the side surface of the electric detection mold and forms a certain angle with the electric detection mold, and when the surface electric conduction detection mold drives the chain to move along with the mold, the relative running tracks of the condom curling roller and the surface electric conduction detection mold are added, so that the condom is curled; the curling anti-bouncing pressure roller is arranged at the position where the condom is not completely curled, so that the condom is prevented from bouncing out due to the bouncing effect after the curling is finished;
a sorting station is arranged above the subsequent advancing direction of the mold transmission chain loop, a waste product collecting cover and a genuine product collecting cover are arranged at the sorting station, and corresponding waste product frames and genuine product frames are respectively arranged below the waste product collecting cover and the genuine product collecting cover;
a cleaning station is arranged above the subsequent advancing direction of the loop of the die transmission chain, the cleaning station comprises two die cleaning brushes and an isolating agent replenishing nozzle, the two cleaning brushes are arranged on two sides of the chain track and used for cleaning lubricating oil which is possibly adhered to the detection die on the transmission chain, a small amount of isolating agent is adhered to the brushes, and the isolating agent is combined with the lubricating oil and then becomes block-shaped and is easily brushed away by the brushes; the separant supplementing nozzle utilizes compressed air to supplement trace separant to the brush.
2. The condom electronic inspection machine of claim 1, wherein the control system comprises a power electric control system, a high voltage source, an ammeter, a shift register, a sorting signal output module; when the contact electrode meets a waste product, the loop current is increased, the galvanometer judges the property of the product according to the set current, outputs a signal to the shift register, enables the waste product to reach a sorting device through the signal shift register effect, then a sorting signal output module acts, and the whole machine sorts the positive waste product; the output voltage values, the current detection threshold value and the shift digit of the high voltage source, the current detector and the shift register are independently adjustable.
3. The condom electronic inspection machine of claim 1, wherein the overall machine detection voltage setting range is 10-4500 volts dc adjustable, the high voltage current is 0.01-20 milliamperes adjustable, and the judgment current threshold is 0.01-45 milliamperes adjustable.
4. The electronic condom checker according to claim 1, wherein the effective check length of the condom is adjusted according to the height of the check slot and the arc of the arc track.
5. The electronic condom inspection machine of claim 1, wherein the conductive lubricant in the test channel acts as a conductive test medium and has a conductivity greater than 10 μ s/cm.
6. The electronic condom inspection machine of claim 1, wherein the angle between the air knife and the die is controlled at 3-90 °.
7. The electronic inspection machine for condoms according to claim 1, wherein the angle between the condom curling roller and the electric inspection die is 3-90 °.
8. The condom electronic inspection machine of claim 1, wherein the whole machine is controlled by a combination of a logic digital-to-analog circuit and a PLC, and communicates with an upper computer by a universal transmission protocol.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120370762.6U CN215031225U (en) | 2021-02-12 | 2021-02-12 | Condom electronic inspection machine with conductive lubricant as electronic inspection medium |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120370762.6U CN215031225U (en) | 2021-02-12 | 2021-02-12 | Condom electronic inspection machine with conductive lubricant as electronic inspection medium |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215031225U true CN215031225U (en) | 2021-12-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120370762.6U Withdrawn - After Issue CN215031225U (en) | 2021-02-12 | 2021-02-12 | Condom electronic inspection machine with conductive lubricant as electronic inspection medium |
Country Status (1)
| Country | Link |
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| CN (1) | CN215031225U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112845141A (en) * | 2021-02-12 | 2021-05-28 | 上海名流卫生用品股份有限公司 | Condom electronic inspection machine with conductive lubricant as electronic inspection medium |
-
2021
- 2021-02-12 CN CN202120370762.6U patent/CN215031225U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112845141A (en) * | 2021-02-12 | 2021-05-28 | 上海名流卫生用品股份有限公司 | Condom electronic inspection machine with conductive lubricant as electronic inspection medium |
| CN112845141B (en) * | 2021-02-12 | 2024-05-14 | 上海名流卫生用品股份有限公司 | Condom electronic inspection machine using conductive lubricant as electronic inspection medium |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20211207 Effective date of abandoning: 20240514 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20211207 Effective date of abandoning: 20240514 |