CN215027744U - Mining full-automatic emulsion proportioning device - Google Patents
Mining full-automatic emulsion proportioning device Download PDFInfo
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- CN215027744U CN215027744U CN202120768827.2U CN202120768827U CN215027744U CN 215027744 U CN215027744 U CN 215027744U CN 202120768827 U CN202120768827 U CN 202120768827U CN 215027744 U CN215027744 U CN 215027744U
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Abstract
The utility model discloses a mining full-automatic emulsion proportioning device, including device body and base, device body bottom fixed mounting is in the base upper end, and this internal water storage chamber, emulsion chamber, pipeline arrangement chamber, PLC programmable controller that is provided with of device, water storage chamber, emulsion chamber set up side by side device body rear portion, pipeline arrangement chamber set up the device body is anterior, and the water storage chamber is connected with the raceway, and emulsion chamber is connected with defeated oil pipe, and the raceway is arranged the liquid ware of joining in marriage of intracavity installation with the pipeline respectively with the defeated oil pipe other end and is connected, and the liquid ware top of joining in marriage is connected with the drainage tube, and the drainage tube other end is arranged the liquid ware of mixing of intracavity installation with the pipeline and is connected, and the liquid ware output of mixing is connected with the transfer line, and the transfer line end is linked together with the emulsion chamber. The utility model aims at providing a ratio is accurate, misce bene, easy operation, safe practical and be convenient for remove and abluent mining full-automatic emulsion proportioning device.
Description
Technical Field
The utility model relates to an emulsion configuration technical field, specific mining full-automatic emulsion proportioning device that says so.
Background
The emulsion is a high-performance semisynthetic metal working fluid, is particularly suitable for processing of aluminum metal and alloys thereof, but is not suitable for lead-containing materials, such as some brass and tin metals. The product has long service life, is not influenced by oil leakage and oil mixing, and is preferably prepared by soft water; the existing emulsion proportioning device is usually only used for simply mixing the emulsion through a liquid proportioning device, the proportioning accuracy and the full mixing of the emulsion cannot be ensured, the mining emulsion proportioning device is generally used in mines or wells with dangerous mixtures of methane and coal dust explosion, and the safety and the practicability of the proportioning device in the using process cannot be ensured by using a conventional power supply and equipment; and is inconvenient to move and difficult to clean.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned weak point that exists among the prior art, the utility model aims at providing a ratio is accurate, misce bene, easy operation, safe practicality and be convenient for remove and abluent mining full-automatic emulsion proportioning device.
The utility model discloses a realize that the technical scheme that above-mentioned purpose adopted is: a mining full-automatic emulsion proportioning device comprises a device body and a base, wherein lifting rings are fixedly mounted on two sides of the top of the device body, the bottom of the device body is fixedly mounted at the upper end of the base, rollers are mounted at the bottom of the base, a water storage cavity, an emulsion cavity, a pipeline arrangement cavity and a PLC (programmable logic controller) are arranged in the device body, the water storage cavity, the emulsion cavity and the emulsion cavity are arranged at the rear part of the device body side by side, the pipeline arrangement cavity is arranged at the front part of the device body, the water storage cavity is connected with a water delivery pipe, the emulsion cavity is connected with an oil delivery pipe, the water delivery pipe and the other end of the oil delivery pipe are respectively connected with a liquid distribution device mounted in the pipeline arrangement cavity, a drainage pipe is connected to the top of the liquid distribution device, and the other end of the drainage pipe is connected with a liquid mixing device mounted in the pipeline arrangement cavity, the output end of the liquid mixer is connected with a liquid conveying pipe, and the tail end of the liquid conveying pipe is communicated with the emulsion cavity.
The device is characterized in that a water inlet communicated with the water storage cavity is formed in the outer side wall of the device body, a water inlet filter is installed at the water inlet, a float valve is installed at the water inlet inside the water storage cavity, a water outlet pipe is further arranged in the water storage cavity, a water outlet filter is fixedly installed at one end of the water outlet pipe, a check valve is further installed on the water outlet pipe, a water pump is connected to the water outlet pipe after the water outlet pipe extends out of the water storage cavity, the output end of the water pump is connected with a water delivery pipe, a flow sensor is installed on the water delivery pipe, and the tail end of the water delivery pipe is connected with one side of a liquid distribution device.
Be equipped with on the device body lateral wall with the oil inlet that the emulsion chamber is linked together, the oil inlet is connected with oil pipe, the oil pipe other end is connected in the oil-well pump output end, the oil-well pump oil pumping end is connected with the oil pumping hose, the oil pumping filter is installed to the oil pumping hose end, just the oil pumping hose end is placed in the emulsion oil drum, No. two float valves are installed to the inside oil inlet department in emulsion oil chamber, still be equipped with out oil pipe in the emulsion oil chamber cavity, go out oil pipe one end fixed mounting and have an oil filter, still install the check valve on the play oil pipe, it extends emulsion oil chamber and is connected with defeated oil pipe to go out oil pipe, install electronic control valve and flow sensor on the defeated oil pipe in proper order, defeated oil pipe end is connected with the liquid ware opposite side of joining in marriage.
The device is characterized in that a one-way valve is installed on the drainage tube, a concentration sensor is installed on the infusion tube, an emulsion filter is further installed at the tail end of the infusion tube, a liquid outlet pipe communicated with the outside of the device body is arranged at the bottom end of the emulsion cavity, and a liquid outlet valve is installed after the liquid outlet pipe extends out of the device body.
The device is characterized in that overflow holes communicated with the outside of the device body are formed in the upper ends of the water storage cavity, the emulsion cavity and the emulsion cavity, cavity covers are arranged at the tops of the water storage cavity, the emulsion cavity and the emulsion cavity, blow-off pipes communicated with the outside of the device body are installed at the bottoms of the water storage cavity, the emulsion cavity and the emulsion cavity, blow-off valves are installed after the blow-off pipes extend out of the device body, and liquid level sensors are installed in the water storage cavity, the emulsion cavity and the emulsion cavity.
The front surface of the device body is provided with three groups of liquid level observation pipes which are respectively communicated with the water storage cavity, the emulsion cavity and the emulsion cavity.
Three groups of maintenance doors are installed on the front side face of the device body, heat dissipation grids are arranged at the lower ends of the three groups of maintenance doors, a PLC is fixedly installed at the upper end of the inner side of each maintenance door, and a control panel is fixedly installed on the outer side of each maintenance door.
The water pump and the oil well pump are connected with the vacuum electromagnetic starter, and the PLC is respectively and electrically connected with the control panel, the vacuum electromagnetic starter, the liquid mixer, the electronic regulating valve, the concentration sensor, the three groups of liquid level sensors and the two groups of flow sensors.
The PLC is connected with an intrinsic safety power supply and controls the water pump and the oil pump to start or stop through the vacuum electromagnetic starter.
The utility model has the advantages that: the device comprises a lifting ring arranged on the top of a device body and a base provided with rollers, the device can be conveniently moved, the top of each cavity is provided with a cavity cover, personnel can conveniently clean each cavity, a plurality of groups of maintenance doors can conveniently overhaul each device and pipeline parts, the quality of emulsion can be ensured by matching a plurality of groups of filters with a liquid mixer, an electronic regulating valve controls the flow of an oil delivery pipe through the flow of the water delivery pipe, the proportioning of the emulsion is more accurate, a PLC (programmable logic controller) can collect and process the height value of the liquid level of each cavity, the concentration value of the emulsion, the flow value of each pipeline and the working condition information of each device and display the information to a control panel, the information is convenient for the personnel to know, the PLC can be subjected to system parameter setting through the control panel and control each device, man-machine interaction is realized, and a mining flame-proof power supply and each mining flame proof device are adopted, the safety and the practicability of the device in the using process are improved.
Drawings
FIG. 1 is a schematic front view of the present invention;
fig. 2 is a schematic rear view of the present invention;
FIG. 3 is a left side view of the structure of the present invention;
fig. 4 is a schematic top view of the present invention;
fig. 5 is a schematic top view of the cross-sectional structure of the present invention;
FIG. 6 is a schematic view of the pipeline structure of the present invention;
fig. 7 is a schematic diagram of the system control structure of the present invention.
In the figure: the device comprises a device body 1, a base 2, a lifting ring 3, rollers 4, a water storage cavity 5, an emulsion oil cavity 6, an emulsion liquid cavity 7, a PLC 8, a liquid distributor 9, a liquid mixer 10, a water inlet filter 11, a float valve 12, a water outlet filter 13, a check valve 14, a water pump 15, a flow sensor 16, an oil pumping filter 17, an emulsion oil drum 18, a float valve 19 II, an oil outlet filter 20, an electronic regulating valve 21, a concentration sensor 22, an emulsion filter 23, an overflow hole 24, a cavity cover 25, a sewage discharge pipe 26, a liquid level sensor 27, a liquid level observation pipe 28, a maintenance door 29, a heat dissipation grid 30, a control panel 31, an oil well pump 32, an intrinsic safety power supply 33, a vacuum electromagnetic starter 34, a liquid outlet pipe 35, a water inlet 36, an oil inlet 37 and a pipeline arrangement cavity 38.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-7, a mining full-automatic emulsion proportioning device comprises a device body 1 and a base 2, wherein both sides of the top of the device body 1 are fixedly provided with hanging rings 3, the bottom of the device body 1 is fixedly arranged at the upper end of the base 2, the bottom of the base 2 is provided with rollers 4 for facilitating the movement of the device, the device body 1 is internally provided with a water storage cavity 5, an emulsion cavity 6, an emulsion cavity 7, a pipeline arrangement cavity 38 and a PLC (programmable logic controller) 8, the water storage cavity 5, the emulsion cavity 6 and the emulsion cavity 7 are arranged at the rear part of the device body 1 side by side, the pipeline arrangement cavity 38 is arranged at the front part of the device body 1, the water storage cavity 5 is connected with a water delivery pipe, the emulsion cavity 6 is connected with an oil delivery pipe, the other end of the water delivery pipe and the other end of the oil delivery pipe are respectively connected with a liquid distributor 9 arranged in the pipeline arrangement cavity 38, the top of the liquid distributor 9 is connected with a drainage pipe, the other end of the drainage pipe is connected with a liquid mixer 10 arranged in the pipeline arrangement cavity 38, the output end of the liquid mixer 10 is connected with a liquid conveying pipe, and the tail end of the liquid conveying pipe is communicated with the emulsion cavity 7.
The utility model discloses in, be equipped with the water inlet 36 that is linked together with water storage chamber 5 on the 1 lateral wall of device body, water inlet 36 department installs intake filter 11, play the effect of impurity in the filtration water, float valve 12 is installed to the inside water inlet 36 department in water storage chamber 5, cavity water is to self-closing water inlet 36 behind the take the altitude, still be equipped with the outlet pipe in the water storage chamber 5, outlet pipe one end fixed mounting has a water filter 13, further filter the impurity in the water, still install check valve 14 on the outlet pipe, prevent mixed liquid refluence, the outlet pipe extends water storage chamber 5 and is connected with water pump 15 after, 15 output of water pump is connected with the raceway, install flow sensor 16 on the raceway, the raceway end is connected with liquid distributor 9 one side.
An oil inlet 37 connected with an emulsified oil cavity 6 is arranged on the outer side wall of the device body 1, an oil pipe is connected with the oil inlet 37, the other end of the oil pipe is connected with the output end of an oil well pump 32, the oil pumping end of the oil well pump 32 is connected with an oil pumping hose, an oil pumping filter 17 is installed at the tail end of the oil pumping hose, impurities in the emulsified oil are filtered, the tail end of the oil pumping hose is placed in an emulsified oil barrel 18, a second float valve 19 is installed at the oil inlet 37 inside the emulsified oil cavity 6, the oil inlet 37 is automatically closed after the emulsified oil in the cavity reaches a certain height, an oil outlet pipe is also arranged in the emulsified oil cavity 6, an oil outlet filter 20 is fixedly installed at one end of the oil outlet pipe, the impurities in the emulsified oil are further filtered, a check valve 14 is also installed on the oil outlet pipe, the backflow of mixed liquid is prevented, the oil pipe extends out of the emulsified oil cavity 6 and is connected with an oil conveying pipe, an electronic regulating valve 21 and a flow sensor 16 are sequentially installed on the oil conveying pipe, the electronic regulating valve 21 can regulate the flow of the oil conveying pipe, the tail end of the oil delivery pipe is connected with the other side of the liquid preparation device 9.
Install check valve 14 on the drainage tube, prevent to mix the liquid refluence, install concentration sensor 22 on the transfer line, concentration sensor 22 uses mining ann's type emulsion concentration sensor, can detect whether emulsion concentration accords with the setting value, and the transfer line end still installs emulsion filter 23, filter the impurity in the emulsion, 7 bottoms in emulsion chamber are equipped with the drain pipe 35 that is linked together with device body 1 outside, install the drain valve after drain pipe 35 extends device body 1, make things convenient for the supply of emulsion to use.
Three groups of liquid level observation pipes 28 are arranged on the front surface of the device body 1, and the liquid level observation pipes 28 are respectively communicated with the water storage cavity 5, the emulsion cavity 6 and the emulsion cavity 7, so that the personnel can know the liquid level height more intuitively.
Three groups of maintenance doors 29 are installed to device body 1 leading flank, make things convenient for personnel to inspect the pipeline and maintain, and three groups of maintenance doors 29 lower extreme all are equipped with radiator grille 30, and wherein 29 inboard upper ends of a set of maintenance doors still fixed mounting have PLC programmable controller 8, and this 29 outside of maintenance doors still fixed mounting has controls panel 31, makes things convenient for personnel to control PLC programmable controller 8 and know each equipment behavior.
The water pump 15 and the oil pump 32 are connected to the vacuum electromagnetic starter 34, and the PLC 8 is electrically connected with the control panel 31, the vacuum electromagnetic starter 34, the liquid mixer 10, the electronic regulating valve 21, the concentration sensor 22, the three groups of liquid level sensors 27 and the two groups of flow sensors 16 respectively, so that intelligent integrated control and convenient use are facilitated.
The PLC 8 is connected to an intrinsic safety power supply 33, the intrinsic safety power supply 33 is a mining explosion-proof and intrinsic safety type voltage-stabilized power supply, the water pump 15 and the oil pump 32 are controlled to start or stop through a vacuum electromagnetic starter 34, the vacuum electromagnetic starter 34 is a mining explosion-proof and intrinsic safety type vacuum electromagnetic starter, and the practicability and the safety of the device in the using process are improved.
The utility model discloses a theory of operation is: when the device is used, after the device is placed in a proper place, the power supply of the device is firstly accessed, the PLC 8 is preset through the operation panel, pure water treated by the raw water treatment device is accessed to the water inlet 36, the pure water is filtered through the water inlet filter 11 arranged on the water inlet 36, the water inlet 36 is closed by the float valve 12 after the pure water in the water storage cavity 5 reaches a preset water level, water inlet is stopped, and when the liquid level sensor 27 in the water storage cavity 5 senses that the water level is reduced to a low water level, the float valve 12 is opened, and water inlet of the water storage cavity is started; the emulsified oil cavity 6 is a temporary emulsified oil storage cavity, an oil pumping hose and an oil pumping filter 17 are thrown into an emulsified oil barrel 18, an oil well pump 32 is started, the oil well pump 32 pumps filtered emulsified oil into the emulsified oil cavity 6, a liquid level sensor 27 arranged in the emulsified oil cavity 6 senses that the emulsified oil reaches a preset oil level, a second float valve 19 closes an oil inlet 37 and closes the oil well pump 32 to stop pumping the oil, when the oil level drops to a low oil level, the second float valve 19 is opened and is prompted on an operation panel 31 to fill the emulsified oil, and when the oil level is lower than the low oil level, the water pump 15 is forbidden to be started to stop the equipment from liquid distribution; after a liquid level sensor arranged in the emulsion cavity 7 senses that the liquid level is lower than a preset liquid level, a water pump 15 is started, a liquid preparation device 9 starts to work under the action of high-pressure pure water, emulsified oil is extracted under the action of negative pressure, an electronic regulating valve 21 regulates the flow of the emulsified oil according to the flow sensed by a flow sensor 16 arranged on a water conveying pipe, the proportion of the pure water and the emulsified oil reaches a set value of emulsion, then the emulsion is fully mixed through a liquid mixer 10, whether the emulsion reaches the set value or not is detected through a concentration sensor 22, the emulsion is filtered through an emulsion filter 23 and then is injected into the emulsion cavity 7, after the liquid level sensor arranged in the emulsion cavity 7 senses that the liquid level reaches the preset liquid level, the water pump 15 is closed to stop liquid preparation, and the emulsion is used through a liquid outlet pipe 35; after the cleaning machine is used, the power supply of the cleaning machine is firstly turned off, the residual liquid is discharged through the drainage pipes 26 arranged on the cavities, and cleaning personnel can enter the cavities through the cavity covers 25 arranged on the tops of the cavities to perform cleaning operation.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the description is drawn in terms of embodiments, not every embodiment includes only a single embodiment, and such descriptions are merely for clarity and should be taken as a whole by those skilled in the art, and the embodiments in each embodiment may be appropriately combined to form other embodiments as will be appreciated by those skilled in the art.
Claims (9)
1. The utility model provides a mining full-automatic emulsion proportioning device, includes device body (1) and base (2), its characterized in that: the device is characterized in that hanging rings (3) are fixedly mounted on two sides of the top of the device body (1), the bottom of the device body (1) is fixedly mounted at the upper end of the base (2), rollers (4) are mounted at the bottom of the base (2), a water storage cavity (5), an emulsion cavity (6), an emulsion cavity (7), a pipeline arrangement cavity and a PLC (programmable logic controller) (8) are arranged in the device body (1), the water storage cavity (5), the emulsion cavity (6) and the emulsion cavity (7) are arranged at the rear part of the device body (1) side by side, the pipeline arrangement cavity (38) is arranged at the front part of the device body (1), the water storage cavity (5) is connected with a water delivery pipe, the emulsion cavity (6) is connected with an oil delivery pipe, and the other end of the water delivery pipe are respectively connected with a matching device (9) mounted in the pipeline arrangement cavity (38), the top of the liquid preparation device (9) is connected with a drainage tube, the other end of the drainage tube is connected with a liquid mixer (10) arranged in the pipeline arrangement cavity (38), the output end of the liquid mixer (10) is connected with a liquid conveying tube, and the tail end of the liquid conveying tube is communicated with the emulsion cavity (7).
2. The mining full-automatic emulsion proportioning device of claim 1, characterized in that: be equipped with on device body (1) lateral wall with water inlet (36) that water storage chamber (5) are linked together, water inlet (36) department installs filter (11) of intaking, float valve (12) are installed No. one in inside water inlet (36) department of water storage chamber (5), still be equipped with the outlet pipe in water storage chamber (5), outlet pipe one end fixed mounting has play water filter (13), still install check valve (14) on the outlet pipe, the outlet pipe extends water storage chamber (5) back and is connected with water pump (15), water pump (15) output is connected with the raceway, install flow sensor (16) on the raceway, the raceway is terminal to be connected with joining in marriage liquid ware (9) one side.
3. The mining full-automatic emulsion proportioning device of claim 2, characterized in that: the device is characterized in that an oil inlet (37) communicated with the emulsion oil cavity (6) is formed in the outer side wall of the device body (1), the oil inlet (37) is connected with an oil pipe, the other end of the oil pipe is connected with the output end of an oil well pump (32), the oil pumping end of the oil well pump (32) is connected with an oil pumping hose, an oil pumping filter (17) is installed at the tail end of the oil pumping hose, the tail end of the oil pumping hose is placed in an emulsion oil barrel (18), a second float valve (19) is installed at the position of the oil inlet (37) in the emulsion oil cavity (6), an oil outlet pipe is further arranged in the emulsion oil cavity (6), one end of the oil outlet pipe is fixedly installed with an oil outlet filter (20), a check valve (14) is further installed on the oil outlet pipe, the oil outlet pipe extends out of the emulsion oil cavity (6) and is connected with an oil conveying pipe, and an electronic regulating valve (21) and a flow sensor (16) are sequentially installed on the oil conveying pipe, the tail end of the oil delivery pipe is connected with the other side of the liquid distributor (9).
4. The mining full-automatic emulsion proportioning device of claim 3, characterized in that: install check valve (14) on the drainage tube, install concentration sensor (22) on the transfer line, just emulsion filter (23) are still installed to the transfer line end, emulsion chamber (7) bottom is equipped with drain pipe (35) that are linked together with device body (1) outside, install out the liquid valve after drain pipe (35) extend device body (1).
5. The mining full-automatic emulsion proportioning device of claim 1, characterized in that: water storage chamber (5), emulsion chamber (6), emulsion chamber (7) upper end all are equipped with overflow hole (24) that are linked together with device body (1) outside, water storage chamber (5), emulsion chamber (6), emulsion chamber (7) top all are equipped with chamber lid (25), blow off pipe (26) that are linked together with device body (1) outside are all installed to water storage chamber (5), emulsion chamber (6), emulsion chamber (7) bottom, install the blowoff valve after blow off pipe (26) extend device body (1), just level sensor (27) all are installed in water storage chamber (5), emulsion chamber (6), emulsion chamber (7).
6. The mining full-automatic emulsion proportioning device of claim 1, characterized in that: the device body (1) is openly provided with three liquid level observation pipes (28), liquid level observation pipe (28) are linked together with water storage chamber (5), emulsion chamber (6), emulsion chamber (7) respectively.
7. The mining full-automatic emulsion proportioning device of claim 4, characterized in that: device body (1) leading flank installs three groups maintenance door (29), three groups maintenance door (29) lower extreme all are equipped with radiator grille (30), and wherein a set of maintenance door (29) inboard upper end is still fixed mounting has PLC programmable controller (8), should maintenance door (29)'s the outside is still fixed mounting has controls panel (31).
8. The mining full-automatic emulsion proportioning device of claim 7, characterized in that: the water pump (15) and the oil pump (32) are connected to the vacuum electromagnetic starter (34), and the PLC (8) is respectively electrically connected with the control panel (31), the vacuum electromagnetic starter (34), the liquid mixer (10), the electronic regulating valve (21), the concentration sensor (22), the three groups of liquid level sensors (27) and the two groups of flow sensors (16).
9. The mining full-automatic emulsion proportioning device of claim 8, characterized in that: the PLC (8) is connected with an intrinsic safety power supply (33) and controls the water pump (15) and the oil pump (32) to start or stop through the vacuum electromagnetic starter (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120768827.2U CN215027744U (en) | 2021-04-15 | 2021-04-15 | Mining full-automatic emulsion proportioning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120768827.2U CN215027744U (en) | 2021-04-15 | 2021-04-15 | Mining full-automatic emulsion proportioning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215027744U true CN215027744U (en) | 2021-12-07 |
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ID=79105741
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120768827.2U Active CN215027744U (en) | 2021-04-15 | 2021-04-15 | Mining full-automatic emulsion proportioning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215027744U (en) |
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2021
- 2021-04-15 CN CN202120768827.2U patent/CN215027744U/en active Active
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