CN215027225U - High-order dust removal integrated device that sprays - Google Patents
High-order dust removal integrated device that sprays Download PDFInfo
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- CN215027225U CN215027225U CN202121197217.8U CN202121197217U CN215027225U CN 215027225 U CN215027225 U CN 215027225U CN 202121197217 U CN202121197217 U CN 202121197217U CN 215027225 U CN215027225 U CN 215027225U
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Abstract
The utility model discloses a high-order dust removal integrated device that sprays relates to and sprays dust removal technical field. Including spraying equipment mainframe and spray set, be provided with the water tank in the spraying equipment mainframe, water purification filter, the low-voltage tube, including a motor, an end cap, a controller, and a cover plate, high-pressure water pump and integral type control panel, spray set includes the high-pressure pipe, attach fitting, high pressure nozzle, shower nozzle spray control device and the independent solenoid valve of frequency conversion, integral type control panel contains and shows operation interface and the control unit, the control unit is connected with humidity transducer, temperature sensor and dust concentration sensor, the water tank has added liquid industry and presses down the dirt agent, the addition amount that liquid industry pressed down the dirt agent is added according to the data one-to-one proportion that dust concentration sensor detected by control system. The utility model discloses dust collection efficiency is higher, saves the water resource, can seamless butt joint the current supervision platform of enterprise, makes things convenient for the control management of enterprise to the important region of raise dust.
Description
Technical Field
The utility model belongs to the technical field of spray the dust removal, especially relate to a high-order dust removal integrated device that sprays.
Background
With the development of science and technology and economy, the requirements of the state on environmental protection are more and more strict at present, but a large amount of dust which is easily generated in the processing process of a plurality of factories is not matched with corresponding high-pressure spray dust removal equipment in time, and the dust can diffuse in workshops and factories, so that the health of operators and the surrounding environment are harmed to a certain extent. Dust collectors are used in industry to separate dust from flue gas, and are also called dust collecting equipment. The performance of the dust remover is generally expressed by the amount of gas which can be treated, the resistance loss of the gas passing through the dust remover and the dust removing efficiency. Meanwhile, the price of the dust remover, the operation and maintenance cost of the dust remover and the service life of the dust remover are all factors to be considered when the dust remover is purchased, and the dust remover is a common washing type dust remover, a filtering type dust remover, an electrostatic dust remover, a magnetic dust remover and an acoustic dust remover, wherein the spraying type dust remover is also a common dust remover. However, the volume of the spray type dust collector is large, the capacity of treating fine dust is poor, and the spray type dust collector needs a large amount of water, so that the spray type dust collector is mainly used for treating dust particles with large diameters. Therefore, the high-position spraying and dust removing integrated device is provided for the situation.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a high-order dust removal integrated device that sprays adopts the atomizing to remove dust through using high pressure nozzle, and it is many to have solved current dust remover water demand, handles the problem that fine dust ability is relatively poor.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme:
a high-level spraying and dust removing integrated device comprises
The spraying equipment main cabinet is internally provided with a water tank, a water purification filter, a low-pressure pipe, a motor, a high-pressure water pump and an integrated control panel;
the integrated control panel comprises a display operation interface and a control unit, the control unit is connected with a humidity sensor, a temperature sensor and a dust concentration sensor, and a liquid industrial dust suppressant is added into the water tank;
a low-pressure pipeline heat tracing band is arranged outside the low-pressure pipe;
the spraying device comprises a high-pressure pipe, a connecting joint, a high-pressure nozzle, a nozzle spraying control device and a variable-frequency independent electromagnetic valve;
a high-pressure pipeline heat tracing band is also arranged outside the high-pressure pipe;
the high-pressure pipe is divided into a plurality of branches, and each branch is provided with a frequency conversion independent electromagnetic valve and a plurality of high-pressure nozzles.
As an optimal scheme of the utility model, the control unit includes heat preservation system, intelligent frequency conversion system, humidity automatic control system, protection system and microcomputer intelligent control system, protection system includes high-pressure protection system, overload protection system and water shortage protection system.
As the utility model discloses a preferred scheme, the water tank is two-layer outer stainless steel material and inlayer for the silica gel material, still be provided with the plastics ball-cock assembly in the water tank.
As the utility model discloses a preferred scheme, the water tank links to each other with water purification filter through low-pressure pipe, water purification filter links to each other with high-pressure water pump, high-pressure water pump one end links to each other with the motor, the high-pressure water pump other end is connected with the high-pressure pipe, link to each other through attach fitting between the high-pressure pipe.
As a preferred scheme of the utility model, the high-pressure spray head is connected with the spray head spray control device, and the distance between the individual high-pressure spray heads is 1.5-2-meter.
As an optimized proposal of the utility model, the high-pressure spray head is an ultrasonic dry fog dust removal spray head, the high-pressure spray head is provided with a rotating device with a horizontal rotating angle of 0-360 degrees and an upper and lower rotating angle of 0-45 degrees.
As a preferred scheme of the utility model, integral type control panel's demonstration operation interface contains voltmeter, cycle timer, power indication, operation instruction, switch and time control display element.
As an optimized scheme of the utility model, integral type control panel accessible internet links to each other with cell-phone end or computer end.
As a preferred scheme of the utility model, temperature sensor, humidity transducer and dust concentration sensor are provided with a plurality of groups respectively, and the dispersion is located workshop relevant position.
As a preferred scheme of the utility model, the addition of liquid industry dust suppressant is added by control system according to the data proportion that dust concentration sensor detected.
The utility model discloses following beneficial effect has:
1. the addition of the liquid industrial dust suppressant into the water tank saves more water than the conventional water spray.
2. The selected high-pressure spray head is an ultrasonic dry fog dust removal spray head, and dust can be better captured when the atomized particle size reaches 0-10 mu m.
3. The dust concentration sensor can be used for controlling the jet speed of the spray head and adjusting the angle of the spray head more sensitively, so that the water resource utilization rate is high, and the water consumption is low.
4. The spraying device is provided with a plurality of branch pipes, and according to the condition, the branch pipes are respectively and independently controlled, so that the spraying device is convenient to replace and maintain, flexible and convenient, and can save water resources more.
5. The style control panel can be connected with cell-phone end or computer end through the internet, possesses multiple compatible mode, can seamless butt joint present supervision platform of enterprise, makes things convenient for the enterprise to the control management in the important region of raise dust.
Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is an internal schematic view of the main cabinet of the spraying equipment of the present invention;
FIG. 3 is a schematic view of the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
1-water source, 2-water purification filter, 3-low pressure pipe, 4-low pressure pipeline heat tracing device, 5-spraying equipment main cabinet, 6-water tank, 7-integrated control panel, 8-motor, 9-high pressure water pump, 10-high pressure pipe, 11-high pressure pipeline heat tracing device, 12-variable frequency independent electromagnetic valve, 13-high pressure nozzle, 14-nozzle spraying control device, 15-humidity sensor, 16-temperature sensor, 17-dust concentration sensor and 18-connection joint.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-3, a high-level spraying and dust-removing integrated device is characterized in that: comprises that
The spraying equipment comprises a spraying equipment main cabinet 5, wherein a water tank 6, a water purification filter 2, a low-pressure pipe 3, a motor 8, a high-pressure water pump 9 and an integrated control panel 7 are arranged in the spraying equipment main cabinet 5;
the integrated control panel 7 comprises a display operation interface and a control unit, the control unit is connected with a humidity sensor 15, a temperature sensor 16 and a dust concentration sensor 17, and a liquid industrial dust suppressant is added into the water tank 6;
a low-pressure pipeline heat tracing band 4 is arranged outside the low-pressure pipe 3;
the spraying device comprises a high-pressure pipe 10, a connecting joint 18, a high-pressure spray head 13, a spray head spraying control device 14 and a variable-frequency independent electromagnetic valve 12;
a high-pressure pipeline heat tracing band 11 is arranged outside the high-pressure pipe 10;
the high-pressure pipe 10 is divided into a plurality of branches and each branch is provided with a variable-frequency independent electromagnetic valve 12 and a plurality of high-pressure nozzles 13.
The control unit comprises a heat preservation system, an intelligent frequency conversion system, an automatic humidity control system, a protection system and a microcomputer intelligent control system, wherein the protection system comprises a high-voltage protection system, an overload protection system and a water shortage protection system.
The water tank 6 is two-layer outer stainless steel material and inlayer for the silica gel material, still is provided with the plastics ball-cock assembly in the water tank 6.
The water tank 6 is connected with the water purification filter 2 through the low-pressure pipe 3, the water purification filter 2 is connected with the high-pressure water pump 9, one end of the high-pressure water pump 9 is connected with the motor 8, the other end of the high-pressure water pump 9 is connected with the high-pressure pipe 10, and the high-pressure pipes 10 are connected through the connecting joint 18.
The high-pressure spray nozzles 13 are connected with a spray nozzle spraying control device 14, and the distance between the high-pressure spray nozzles 13 is 1.5-2 m.
The high-pressure spray head 13 is an ultrasonic dry fog dust removal spray head, and the high-pressure spray head 13 is provided with a rotating device which horizontally rotates 0-360 degrees and vertically rotates 0-45 degrees.
The display operation interface of the integrated control panel 7 comprises a voltmeter, a cycle timer, a power supply indicator, an operation indicator, a switch and a time control display element.
The integrated control panel 7 can be connected with a mobile phone end or a computer end through the internet.
The temperature sensor 16, the humidity sensor 15 and the dust concentration sensor 17 are respectively provided with a plurality of groups and are dispersedly located at corresponding positions of a workshop.
The amount of the liquid industrial dust suppressant added is added in a proportional manner by the control system based on the data detected by the dust concentration sensor 17.
The working principle of the embodiment is as follows: water enters the water filter from the low-pressure pipe, impurities and suspended matters in water are filtered by the filter, the water is pressurized into high pressure in the liquid pressurizing device and then is sent to the atomizing spray head, the liquid is directly atomized into fine water mist particles with the diameter of less than 10-100 micrometers without the help of any air flow and substances, the fine water mist particles can fly in the air for a long time due to small diameter of the water mist droplets, when one cold water mist droplet touches suspended dust in the air, the fine water mist particles can be attached to the dust and gradually condense, when the weight of the suspended dust in the air is increased to a certain degree, the dust in the air can fall to the ground when the gravity of the dust is greater than the buoyancy, and therefore the purpose of atomizing, dedusting and purifying the air is achieved.
The utility model discloses the device is provided with multiple control system when using, and wherein the temperature of outside is experienced by temperature sensor to the heat preservation system, and when service environment temperature crossed low, can be heated through low-pressure pipe companion torrid zone and high-pressure pipe companion torrid zone feed pipe. The dust concentration sensor can feel the concentration of dust in the air, and when concentration is big, control system can control shower nozzle spray control device and increase the speed that the shower nozzle penetrated the speed, also can control simultaneously that industry presses down the dust remover and adds more industry and press down the dust remover to add equipment and add in the water tank to reduce the dust concentration in the air, control system also can increase the shooting speed that the shower nozzle sprayed when air humidity is lower simultaneously. Of course, the spraying speed is influenced by various factors, so that the dust concentration is set as the first priority, the water resource utilization rate is high, and the water consumption is low. The selected high-pressure spray head is an ultrasonic dry fog dust removal spray head, and dust can be better captured when the atomized particle size reaches 0-10 mu m.
Spray set has included the high-voltage tube, and the high-voltage tube has divided a plurality of branch roads, and dust sensor has also set up the position in many places difference in addition, and every branch road has also set up the independent solenoid valve of frequency conversion, just so can guarantee in the place of the difference in workshop because the difference of dust concentration, can adopt the different schemes that spray to form multi-functional many environment and use, whole dust removal effect can be better like this, and a plurality of branch roads also make things convenient for the maintenance more equipment replacement, and are nimble convenient. Integral type control panel can be connected with cell-phone end or computer end through the internet, possesses multiple compatible mode, can seamless butt joint enterprise current supervision platform, makes things convenient for the enterprise to the control management in the important region of raise dust.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. The utility model provides a high-order dust removal integrated device that sprays which characterized in that: comprises that
The spraying equipment main cabinet (5) is internally provided with a water tank (6), a water purification filter (2), a low-pressure pipe (3), a motor (8), a high-pressure water pump (9) and an integrated control panel (7);
the integrated control panel (7) comprises a display operation interface and a control unit, the control unit is connected with a humidity sensor (15), a temperature sensor (16) and a dust concentration sensor (17), and a liquid industrial dust suppressant is added into the water tank (6);
a low-pressure pipeline heat tracing band (4) is arranged outside the low-pressure pipe (3);
the spraying device comprises a high-pressure pipe (10), a connecting joint (18), a high-pressure spray head (13), a spray head spraying control device (14) and a variable-frequency independent electromagnetic valve (12);
a high-pressure pipeline heat tracing band (11) is arranged outside the high-pressure pipe (10);
the high-pressure pipe (10) is divided into a plurality of branches, and each branch is provided with a variable-frequency independent electromagnetic valve (12) and a plurality of high-pressure nozzles (13).
2. The integrated high-level spraying and dedusting device as claimed in claim 1, wherein the control unit comprises a heat preservation system, an intelligent frequency conversion system, an automatic humidity control system, a protection system and a microcomputer intelligent control system, and the protection system comprises a high-voltage protection system, an overload protection system and a water shortage protection system.
3. The integrated high-level spraying and dedusting device as claimed in claim 1, wherein the water tank (6) is formed by two layers of stainless steel as an outer layer and silica gel as an inner layer, and a plastic ball float valve is further arranged in the water tank (6).
4. A high-order spraying and dust-removing integrated device according to claim 1, wherein the water tank (6) is connected with the water purifying filter (2) through a low-pressure pipe (3), the water purifying filter (2) is connected with the high-pressure water pump (9), one end of the high-pressure water pump (9) is connected with the motor (8), the other end of the high-pressure water pump (9) is connected with the high-pressure pipe (10), and the high-pressure pipes (10) are connected through a connecting joint (18).
5. The integrated high-position spraying and dedusting device as claimed in claim 1, wherein the high-pressure spray heads (13) are connected with a spray head spraying control device (14), and the high-pressure spray heads (13) are separated from one another by a distance of 1.5-2 m.
6. The integrated high-position spraying and dedusting device as claimed in claim 5, wherein the high-pressure spray head (13) is an ultrasonic dry fog dedusting spray head, and the high-pressure spray head (13) is provided with a rotating device, and the rotating angle of the rotating device is 0-360 degrees horizontally and 0-45 degrees vertically.
7. The integrated high-position spraying and dedusting device as claimed in claim 1, wherein the display operation interface of the integrated control panel (7) comprises a voltmeter, a cycle timer, a power supply indicator, an operation indicator, a switch and a time control display element.
8. The integrated high-position spraying and dedusting device as claimed in claim 1, wherein the integrated control panel (7) can be connected with a mobile phone end or a computer end through the internet.
9. The high-position spraying and dust removing integrated device according to claim 1, wherein the temperature sensor (16), the humidity sensor (15) and the dust concentration sensor (17) are respectively provided with a plurality of groups and are dispersedly located at corresponding positions in a workshop.
10. A high level spray dust removal integrated device as claimed in claim 1 wherein the amount of said liquid industry dust suppressant added is added in direct proportion by the control system based on the data detected by the dust concentration sensor (17).
Priority Applications (1)
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CN202121197217.8U CN215027225U (en) | 2021-05-31 | 2021-05-31 | High-order dust removal integrated device that sprays |
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CN202121197217.8U CN215027225U (en) | 2021-05-31 | 2021-05-31 | High-order dust removal integrated device that sprays |
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