CN214976775U - Mould scrap jumping detection device - Google Patents
Mould scrap jumping detection device Download PDFInfo
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- CN214976775U CN214976775U CN202121221319.9U CN202121221319U CN214976775U CN 214976775 U CN214976775 U CN 214976775U CN 202121221319 U CN202121221319 U CN 202121221319U CN 214976775 U CN214976775 U CN 214976775U
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- 238000001514 detection method Methods 0.000 title claims abstract description 20
- 230000009191 jumping Effects 0.000 title abstract description 11
- 230000002159 abnormal effect Effects 0.000 claims abstract description 18
- 239000002699 waste material Substances 0.000 claims abstract description 11
- 230000006698 induction Effects 0.000 claims description 16
- 230000002950 deficient Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000002955 isolation Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000012544 monitoring process Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 238000011179 visual inspection Methods 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 208000003464 asthenopia Diseases 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a die scrap jumping detection device, which comprises a microcomputer detector and a die wirelessly connected with the microcomputer detector, wherein the microcomputer detector comprises a main cabinet and a numerical display arranged at the upper end of the main cabinet, the lower end of the numerical display is provided with an abnormal indicator, an overhigh indicator, a normal indicator and an overlow indicator in sequence, the main cabinet at the lower end of the overlow indicator is also provided with a resetting key, and the main cabinet at the lower end of the resetting key is also provided with a power switch; one side of taking off the flitch is provided with the response seat, and one side of lower bolster is provided with response part, the beneficial effects of the utility model are that the mould internal leap waste material produces the bottom dead center and changes the situation in production, detector abnormal indicator, detection device control punch press emergency shutdown, waste material in the clearance mould, bad product take out and do the isolation processing, avoid the defective products to flow.
Description
Technical Field
The utility model relates to a mould detects technical field, specifically is mould jump waste material detection device.
Background
The distance variation between the stripper plate and the lower die is controlled when the punching is measured, the punching machine is emergently stopped when the abnormality occurs, if the scrap jumping exists in the die in the production process, the punching machine is controlled to emergently stop by sensing the change of the bottom dead center through the detection device, and the die is prevented from being damaged by the beer and the defective products are prevented from flowing out.
However, the scrap jumping in the current automatic die production causes poor quality of products such as impression, unstable size and the like, the products are completely checked by visual inspection, visual fatigue is easy to appear in visual inspection to cause missing inspection, defective products flow out and are complained to customers, and the visual inspection efficiency is low.
To solve the above problems. Therefore, the device for detecting the scrap jumping of the die is provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a mould jumps waste material detection device, through the variation value of numerical value display, the monitoring value is set according to the product accuracy requirement, then set for sensor and sensor base clearance A, start the microcomputer detector, reset key department is in the state of relieving the shut down; when the variation value is within the monitoring value range, the normal indicator lamp is on; when an abnormal condition occurs, the abnormal indicating lamp is turned on; the variation value is higher than the monitoring value (including) range, and the overhigh indicating lamp is turned on; when the variation value is lower than the monitoring value (including) range, the low indicator light is turned on, thereby solving the problems in the prior art.
In order to achieve the above object, the utility model provides a following technical scheme: the die scrap jumping detection device comprises a microcomputer detector and a die wirelessly connected with the microcomputer detector, wherein the microcomputer detector comprises a main cabinet and a numerical value display arranged at the upper end of the main cabinet, an abnormal indicator lamp, an overhigh indicator lamp, a normal indicator lamp and a overlow indicator lamp are sequentially arranged at the lower end of the numerical value display, a reset key is further arranged on the main cabinet at the lower end of the overlow indicator lamp, and a power switch is further arranged on the main cabinet at the lower end of the reset key;
the die comprises an upper die base and an upper clamping plate arranged at the lower end of the upper die base, wherein a stripper plate is arranged at the lower end of the upper clamping plate, a lower die plate is arranged at the lower end of the stripper plate, the lower die plate is fixedly arranged on the lower die base, an induction base is arranged on one side of the stripper plate, and an induction component is arranged on one side of the lower die plate.
Preferably, the numerical value display, the power switch, the abnormal indicator light, the overhigh indicator light, the normal indicator light, the overlow indicator light and the reset key are all electrically connected with the central processing unit inside the main cabinet.
Preferably, the induction part corresponds to the induction seat.
Preferably, the induction component comprises an inductor base and a mounting block arranged on the inductor base, and the inductor is arranged in the middle of the mounting block.
Preferably, the inductor is wirelessly connected with the central processing unit, and the inductor penetrates through the mounting block and the inductor base.
Preferably, the inductor is provided with the mounting panel in both sides, and the mounting panel upper end is provided with first screw and second screw respectively.
Preferably, the first screw and the second screw are respectively in threaded connection with the mounting plate, the mounting block and the inductor base.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model provides a mould jumps waste material detection device, after circular telegram, press switch, set for the variation value of numerical value display, monitoring value according to the product accuracy requirement, then set for inductor and inductor base clearance to be A, "A" clearance is 0.8mm to 1.2 mm; starting the microcomputer detector, and the reset key is in a state of releasing the shutdown; when the variation value is within the monitoring value range, the normal indicator lamp is on; when an abnormal condition occurs, the abnormal indicating lamp is turned on; the variation value is higher than the monitoring value (including) range, and the overhigh indicating lamp is turned on; when the variation value is lower than the monitoring value (including) range, the over-low indicator lamp is on, the microcomputer detection device is used for controlling the variation of the distance between the stripper plate and the lower die holder during the stamping process, when the situation that the bottom dead center of the die is changed due to the jumping waste in the die during production is detected, the abnormal indicator lamp of the detector is used for controlling the emergency stop of the punch press, the waste in the die is cleaned, the defective product is taken out for isolation treatment, and the defective product is prevented from flowing out.
2. The utility model provides a waste material detection device is jumped to mould when the inductor is installed to needs, and is rotatory through the screw thread to first screw and second screw, can install installation piece and inductor on the inductor base simultaneously, dismantles the inductor when needs moreover, and on the contrary, can dismantle installation piece and inductor simultaneously, dismouting easy operation is quick.
Drawings
FIG. 1 is a schematic diagram of a planar structure of a microcomputer detector according to the present invention;
FIG. 2 is a schematic view of the planar structure of the mold of the present invention;
fig. 3 is a schematic view of a top-down three-dimensional structure of the induction component of the present invention;
fig. 4 is a schematic bottom perspective view of the sensing component of the present invention;
fig. 5 is a schematic perspective view of the inductor mounting component according to the present invention.
In the figure: 1. a microcomputer detector; 11. a main cabinet; 12. a numerical value display; 13. a power switch; 14. an abnormality indicator light; 15. an over-height indicator light; 16. a normal indicator light; 17. a low indicator light; 18. a reset key; 2. a mold; 21. an upper die holder; 22. an upper splint; 23. a material removing plate; 24. a lower template; 25. a lower die holder; 26. an induction seat; 27. an inductive component; 271. an inductor base; 272. mounting blocks; 273. an inductor; 274. mounting a plate; 275. a first screw; 276. a second screw.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, the device for detecting the scrap skipping of the mold comprises a microcomputer detector 1 and a mold 2 wirelessly connected to the microcomputer detector 1.
The microcomputer detector 1 comprises a main cabinet 11 and a numerical display 12 arranged at the upper end of the main cabinet 11, an abnormal indicator lamp 14, an overhigh indicator lamp 15, a normal indicator lamp 16 and an overlow indicator lamp 17 are sequentially arranged at the lower end of the numerical display 12, a reset key 18 is further arranged on the main cabinet 11 at the lower end of the overlow indicator lamp 17, a power switch 13 is further arranged on the main cabinet 11 at the lower end of the reset key 18, and the numerical display 12, the power switch 13, the abnormal indicator lamp 14, the overhigh indicator lamp 15, the normal indicator lamp 16, the overlow indicator lamp 17 and the reset key 18 are electrically connected with a central processing unit (not marked in the figure) inside the main cabinet 11.
Referring to fig. 2, the device for detecting scrap jumping of a mold comprises an upper mold base 21 and an upper clamp plate 22 disposed at a lower end of the upper mold base 21, wherein a stripper plate 23 is disposed at a lower end of the upper clamp plate 22, a lower mold plate 24 is disposed at a lower end of the stripper plate 23, the lower mold plate 24 is fixedly disposed on a lower mold base 25, an induction base 26 is disposed at one side of the stripper plate 23, an induction component 27 is disposed at one side of the lower mold plate 24, and the induction component 27 corresponds to the induction base 26.
Referring to fig. 3, in the apparatus for detecting scrap jumping from a mold, the sensing part 27 includes a sensor base 271 and a mounting block 272 disposed on the sensor base 271, a sensor 273 is mounted in the middle of the mounting block 272, the sensor 273 is wirelessly connected to the central processing unit, the sensor 273 penetrates the mounting block 272 and the sensor base 271, after being powered on, the power switch 13 is pressed down to set the variation value and the monitoring value of the numerical display 12 according to the requirement of product precision, such as: the maximum normal impact variation difference value is set to be 5um, and then the monitoring value is set to be 6 um; then setting the gap between the inductor 273 and the inductor base 271 to be A, and before setting, the stripper plate 23 must be punched to the bottom dead center position, wherein the gap of the A is 0.8mm to 1.2 mm; starting the microcomputer detector 1, the reset key 18 is in the state of releasing the shutdown; when the variation value is within the monitoring value range, the normal indicator light 16 is on; when an abnormal condition occurs, the abnormal indicator lamp 14 is turned on; when the variation value is higher than the monitoring value containing range, the overhigh indicating lamp 15 is on; when the variation value is lower than the monitoring value containing range, the low indicator lamp 17 is lightened. The microcomputer detecting device is used for measuring and controlling the distance variation between the stripper plate 23 and the lower die seat 25 during stamping, when the bottom dead center of the jumping waste in the die changes during production, the abnormal indicating lamp 14 of the detector controls the emergency stop of the punch press, the waste in the die is cleaned, the defective products are taken out for isolation treatment, and the defective products are prevented from flowing out.
Referring to fig. 4-5, the die scrap-skipping detection device, two sides of the sensor 273 are provided with mounting plates 274, the upper ends of the mounting plates 274 are respectively provided with first screws 275 and second screws 276, the first screws 275 and the second screws 276 are respectively in threaded connection with the mounting plates 274, the mounting blocks 272 and the sensor base 271, when the sensor 273 needs to be mounted, the mounting blocks 272 and the sensor 273 can be simultaneously mounted on the sensor base 271 through threaded rotation of the first screws 275 and the second screws 276, and when the sensor 273 needs to be dismounted, on the contrary, the mounting blocks 272 and the sensor 273 can be simultaneously dismounted, so that the dismounting and mounting operation is simple and fast.
The working principle is as follows: after the power is turned on, the power switch 13 is pressed down, and the variation value and the monitoring value of the numerical value display 12 are set according to the product precision requirement, such as: the maximum normal impact variation difference value is set to be 5um, and then the monitoring value is set to be 6 um; then setting the gap between the inductor 273 and the inductor base 271 to be A, and before setting, the stripper plate 23 must be punched to the bottom dead center position, wherein the gap of the A is 0.8mm to 1.2 mm; starting the microcomputer detector 1, the reset key 18 is in the state of releasing the shutdown; when the variation value is within the monitoring value range, the normal indicator light 16 is on; when an abnormal condition occurs, the abnormal indicator lamp 14 is turned on; when the variation value is higher than the monitoring value containing range, the overhigh indicating lamp 15 is on; when the variation value is lower than the monitoring value range, the over-low indicator lamp 17 is on, and the microcomputer detection device is used for measuring the variation of the distance between the stripper plate 23 and the lower die holder 25 during stamping and controlling.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The mould jumps waste material detection device, including microcomputer detector (1) and with microcomputer detector (1) wireless connection's mould (2), its characterized in that: the microcomputer detector (1) comprises a main cabinet (11) and a numerical display (12) arranged at the upper end of the main cabinet (11), wherein an abnormal indicator lamp (14), an overhigh indicator lamp (15), a normal indicator lamp (16) and an overlow indicator lamp (17) are sequentially arranged at the lower end of the numerical display (12), a reset key (18) is further arranged on the main cabinet (11) at the lower end of the overlow indicator lamp (17), and a power switch (13) is further arranged on the main cabinet (11) at the lower end of the reset key (18);
the die (2) comprises an upper die base (21) and an upper clamping plate (22) arranged at the lower end of the upper die base (21), wherein a stripper plate (23) is arranged at the lower end of the upper clamping plate (22), a lower die plate (24) is arranged at the lower end of the stripper plate (23), the lower die plate (24) is fixedly arranged on a lower die base (25), an induction base (26) is arranged on one side of the stripper plate (23), and an induction component (27) is arranged on one side of the lower die plate (24).
2. The die scrap-skipping detection device according to claim 1, wherein: the numerical value display (12), the power switch (13), the abnormal indicator light (14), the overhigh indicator light (15), the normal indicator light (16), the overlow indicator light (17) and the reset key (18) are all electrically connected with the central processing unit inside the main cabinet (11).
3. The die scrap-skipping detection device according to claim 1, wherein: the induction component (27) corresponds to the induction seat (26).
4. The die scrap-skipping detection device according to claim 3, wherein: the induction part (27) comprises an inductor base (271) and a mounting block (272) arranged on the inductor base (271), and an inductor (273) is mounted in the middle of the mounting block (272).
5. The die scrap-skipping detection device according to claim 4, wherein: the inductor (273) is wirelessly connected with the central processing unit, and the inductor (273) penetrates through the mounting block (272) and the inductor base (271).
6. The die scrap-skipping detection device according to claim 4, wherein: mounting plates (274) are arranged on two sides of the inductor (273), and first screws (275) and second screws (276) are arranged at the upper ends of the mounting plates (274) respectively.
7. The die scrap-skipping detection device according to claim 6, wherein: the first screw (275) and the second screw (276) are respectively in threaded connection with the mounting plate (274), the mounting block (272) and the inductor base (271).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121221319.9U CN214976775U (en) | 2021-06-02 | 2021-06-02 | Mould scrap jumping detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121221319.9U CN214976775U (en) | 2021-06-02 | 2021-06-02 | Mould scrap jumping detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214976775U true CN214976775U (en) | 2021-12-03 |
Family
ID=79085626
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121221319.9U Active CN214976775U (en) | 2021-06-02 | 2021-06-02 | Mould scrap jumping detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214976775U (en) |
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2021
- 2021-06-02 CN CN202121221319.9U patent/CN214976775U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20231009 Address after: Building 4, No. 251 Jingjiu Road, Changping Town, Dongguan City, Guangdong Province, 523000 Patentee after: Jinmaozhi High tech (Guangdong) Co.,Ltd. Address before: 518000 Room 804, 8th Floor, Nantoucheng Comprehensive Office Building, No. 8 Zhongshan Garden Road, Nanshan District, Shenzhen City, Guangdong Province Patentee before: JINDEXIN TECHNOLOGY (SHENZHEN) Co.,Ltd. |