CN214976119U - Belt cleaning device for gear machining - Google Patents
Belt cleaning device for gear machining Download PDFInfo
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- CN214976119U CN214976119U CN202120826519.0U CN202120826519U CN214976119U CN 214976119 U CN214976119 U CN 214976119U CN 202120826519 U CN202120826519 U CN 202120826519U CN 214976119 U CN214976119 U CN 214976119U
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Abstract
The utility model provides a gear machining cleaning device, which comprises a cleaning unit, a bearing unit, a mounting rod, a driving unit and a sewage filtering unit, wherein the cleaning unit is used for cleaning gears, the bearing unit is used for bearing the cleaning unit, the mounting rod is used for bearing the gears to be cleaned, the driving unit is used for driving at least one end of the mounting rod to rotate, the water inlet end of the sewage filtering unit is communicated with the sewage output end of the cleaning unit and is used for filtering sewage generated by the cleaning unit; and the water circulating unit is used for circulating and filtering the sewage, and the drainage end of the water circulating unit is communicated with the water inlet end of the cleaning unit. The utility model provides an among the prior art gear wash insufficient, extravagant water purification resource, the easy problem that blocks up of sewage filter, when guaranteeing the cleaning performance, promoted the cleaning efficiency, practiced thrift the manufacturing cost of gear.
Description
Technical Field
The utility model relates to a gear machining is related to technical field, especially relates to a belt cleaning device for gear machining.
Background
The gear is a mechanical element with a gear wheel rim continuously engaged to transmit motion and power, and in the production and processing process of the gear wheel, the gear wheel needs to be subjected to the steps of casting blank making, normalizing, turning, gear hobbing and gear shaping, gear shaving, grinding, trimming and the like, so that impurities such as oil stains, cutting chips, dust and the like are inevitably left on the surface of the gear wheel;
common gear cleaning modes include manual cleaning, high-pressure cleaning, hydraulic cleaning, spray cleaning, ultrasonic cleaning and the like.
However, the conventional gear machining cleaning device has the following problems:
1. in common washing mode, the gear is direct stacking in belt cleaning device mostly, because in whole cleaning process, the gear can not produce more obvious displacement, leads to keeping away from the unable abundant washing that obtains of gear of belt cleaning device output to need the order of stacking of artificial adjustment gear, carry out the washing repeatedly to the gear again, inefficiency, and be not suitable for the gear production line that is big in batches.
2. When using clean water to wash the gear, can be used for the washing again after carrying out simple filtration to sewage to, after the gear is washd a period, the dirt on the gear has become very few, but belt cleaning device will keep initial power to wash the gear at will, causes the waste of water purification resource, and current belt cleaning device does not rationally utilize the produced sewage of washing gear, awaits urgent need the improvement.
3. When wasing the gear, solid particle can be smugglied secretly to sewage, and solid particle can block up the blow off pipe, and when solid particle piles up too much, the water hole of crossing of sewage filter can be blockked up by solid particle for sewage filterable efficiency reduces, and under the condition of serious jam, sewage can be in the diffuse gear cleaning case, makes the gear of sanitization polluted once more by unfiltered sewage.
SUMMERY OF THE UTILITY MODEL
Not enough to exist among the prior art, the utility model provides a belt cleaning device is used in gear machining, it has solved among the prior art problem that the gear washs inadequately, extravagant water purification resource, the easy jam of sewage filter.
According to the utility model discloses an embodiment, a belt cleaning device for gear machining, include:
a cleaning unit for cleaning the gear;
the bearing unit is used for bearing the cleaning unit and is also provided with an installation rod for bearing the gear to be cleaned;
the driving unit is used for driving at least one end of the mounting rod to rotate;
the water inlet end of the sewage filtering unit is communicated with the sewage output end of the cleaning unit and is used for filtering sewage generated by the cleaning unit; and the number of the first and second groups,
the water outlet end of the water circulation unit is communicated with the water inlet end of the cleaning unit and is used for circulating the filtered sewage;
the cleaning unit comprises a brush roller for brushing the gear to be cleaned and a high-pressure spray pipe for supplying water, and the output end of the high-pressure spray pipe faces the gear to be cleaned.
As a further description of the above technical solution:
the dredging device is characterized by further comprising a dredging unit for dredging the sewage filtering unit, wherein the output end of the dredging unit corresponds to the filtering end of the sewage filtering unit.
Through the cleaning unit, the brush roller is treated and is washd the gear, high pressure shower spun high pressure rivers are treated and are washd the gear and clear up, accomplish the washing operation of treating the washing gear, and, bearing unit not only bears cleaning unit also bears and treats the washing gear, will treat that the washing gear dress is in on the installation pole, can once only wash a plurality of gears, when guaranteeing the cleaning performance, also promoted the cleaning efficiency.
Through sewage filter unit with the hydrologic cycle unit, the sewage that produces after the sewage filter unit will wash the gear is just filtered for the suspended solid in the sewage is filtered out, passes through after that the sewage after the hydrologic cycle unit will be handled utilizes once more, and the hydrologic cycle unit can be according to actual conditions, selects whether to let in new running water, has reduced the loss of water resource, has practiced thrift the manufacturing cost of gear.
Utilize the mediation unit is right the sewage filter unit is dredged, has guaranteed sewage filter unit's filtration state, has prevented sewage filter unit blocks up, has improved sewage filter unit's filtration efficiency has ensured the cleaning performance to the gear.
Drawings
Fig. 1 is a schematic view of the overall structure of the embodiment of the present invention.
Fig. 2 is an enlarged view of fig. 1 at a.
Fig. 3 is an enlarged view of fig. 1 at B.
Fig. 4 is an enlarged view of fig. 1 at C.
Fig. 5 is an enlarged view of fig. 1 at D.
In the above drawings: 1. a cleaning tank; 2. a central rotating shaft; 3. a drive motor; 4. a water pump; 5. a sewage filter plate; 101. a cleaning chamber; 102. a sewage filtering cavity; 103. a sewage collection chamber; 104. a limiting component mounting box; 105. a motor installation box; 106. installing a cover; 201. mounting a rod; 202. a bull gear; 203. a pinion gear; 204. a bearing; 205. a coupling; 301. a brush roller; 302. a high pressure spray pipe; 401. a water supply pipe; 402. a suction pipe; 1031. a sewage draining outlet; 1032. a pipe orifice filter plate; 1033. a rotary sprayer; 1034. a blow-off pipe; 2011. a tray; 3021. a first branch pipe; 4011. a second branch pipe; 4012. and a water outlet.
Detailed Description
The technical solution of the present invention will be further explained with reference to the accompanying drawings and embodiments.
As shown in fig. 1, the embodiment of the utility model provides a belt cleaning device for gear machining is proposed, include:
a cleaning unit for cleaning the gear;
the bearing unit is used for bearing the cleaning unit and is also provided with a mounting rod 201 for bearing the gear to be cleaned;
a driving unit for driving at least one end of the mounting rod 201 to rotate;
the water inlet end of the sewage filtering unit is communicated with the sewage output end of the cleaning unit and is used for filtering sewage generated by the cleaning unit; and the number of the first and second groups,
the water outlet end of the water circulation unit is communicated with the water inlet end of the cleaning unit and is used for circulating the filtered sewage;
the cleaning unit comprises a brush roller 301 for brushing the gear to be cleaned and a high-pressure spray pipe 302 for supplying water, wherein the output end of the high-pressure spray pipe 302 faces the gear to be cleaned;
and the output end of the dredging unit corresponds to the filtering end of the sewage filtering unit and is used for dredging the sewage filtering unit.
Further, the cleaning box comprises a cleaning box 1, and the cleaning box is internally composed of a cleaning cavity 101, a sewage filtering cavity 102 and a sewage collecting cavity 103;
the sewage discharge end of the cleaning cavity 101 is communicated with the water inlet end of the sewage filter cavity 102, the water discharge end of the sewage filter cavity 102 is communicated with the water inlet end of the sewage collection cavity 103, and the water discharge end of the sewage collection cavity 103 is communicated with the water inlet end of the cleaning cavity 101;
the cleaning unit is arranged in the cleaning cavity 101, the sewage filtering unit is arranged in the sewage filtering cavity 102, and the water circulating unit is arranged in the sewage collecting cavity 103.
The sewage filtering unit comprises a sewage filtering plate 5, a sewage outlet 1031 and a sewage discharge pipe 1034, wherein the sewage filtering plate 5 is arranged at the communication position of the sewage filtering cavity 102 and the sewage collecting cavity 103, a slag inlet of the sewage discharge pipe 1034 is communicated with a slag discharge port of the sewage collecting cavity 103, and the bottom end of the sewage discharge pipe 1034 is provided with the sewage outlet 1031.
It should be noted that, the bottom of sewage filter chamber 102 is with in addition the blow off pipe 1034 intercommunication, sewage filter 5 with the inner wall fixed connection of sewage filter chamber 102, the slope of sewage filter 5 sets up, the least significant end of sewage filter 5 with the outer wall connection of blow off pipe 1034, for guaranteeing the filter effect of sewage filter 5, the least significant end of sewage filter 5 with the sediment inlet intercommunication of blow off pipe 1034, unable through dregs of sewage filter 5 pass through the slope sewage filter 5 gets into blow off pipe 1034, the back warp blow off port 1031 discharges when the mediation unit is right when sewage filter 5 washes, dregs also via blow off pipe 1034 discharges.
As shown in fig. 1 and fig. 2, preferably, the bearing unit includes a limiting component mounting box 104, a central rotating shaft 2 and a mounting rod 201 which are rotatably connected with the limiting component mounting box 104, and a tray 2011 which is sleeved on the mounting rod 201, the central rotating shaft 2 is connected with the mounting rod 201 through a gear, and the central rotating shaft 2 is used for driving the mounting rod 201 to rotate;
the brush roller 301 is sleeved on the central rotating shaft 2 in a key fit manner;
the sewage filtering cavity 102 is reserved between the limiting component mounting box 104 and the inner wall of the cleaning cavity 101, and the cleaning cavity 101 is communicated with the sewage collecting cavity 103 through the sewage filtering cavity 102;
the sewage collecting cavity 103 comprises a motor installation box 105, the bottom end of the motor installation box 105 is fixedly connected with the bottom end of the cleaning box 1, the top end of the motor installation box 105 is fixedly connected with the limiting component installation box 104, and the motor installation box 105 is used for bearing the limiting component installation box 104;
as shown in fig. 1 and 2, the driving unit includes a driving motor 3, a gearwheel 202, a pinion 203 and a coupling 205, the driving motor 3 is disposed in the motor mounting box 105, an output shaft of the driving motor 3 is connected with one end of the central rotating shaft 2 through the coupling 205, the pinion 203 is sleeved on the central rotating shaft 2, the gearwheel 202 is sleeved on the mounting rod 201, the gearwheel 202 and the pinion 203 have different diameters and are engaged with each other, and the gearwheel 202 and the pinion 203 are both disposed in the limiting assembly mounting box 104;
as shown in fig. 1, 3 and 5, the water circulation unit includes a water pump 4, a first input end of the water pump 4 is communicated with the bottom end of the sewage collection cavity 103 through a water suction pipe 402, a second input end of the water pump 4 is communicated with a tap water pipe network, a first output end of the water pump 4 is communicated with a water inlet end of the high-pressure shower pipes 302 through a water supply pipe 401, the high-pressure shower pipes 302 are communicated with each other through a first branch pipe 3021, one end of the high-pressure shower pipes 302 is fixed in the limiting assembly installation box 104, and a second output end of the water pump 4 is communicated with a water outlet 4012;
a pipe orifice filter plate 1032 is arranged at the communication position of the water suction pipe 402 and the sewage collecting cavity 103;
as shown in fig. 1 and 4, the dredging unit comprises a rotary sprayer 1033 and a second branch pipe 4011, wherein a water inlet end of the second branch pipe 4011 is communicated with the water supply pipe 401, a water outlet end of the second branch pipe 4011 is communicated with a water inlet end of the rotary sprayer 1033, the rotary sprayer 1033 is connected with the inner wall of the cleaning tank 1, and a water outlet end of the rotary sprayer 1033 is arranged towards the sewage filter plate 5;
wash case 1 still includes installation lid 106, opening, the top of washing case 1 has been seted up the opening, the opening be used for to wash putting into in the chamber 101 and wait to wash the gear, swing joint has in the opening installation lid 106, installation lid 106 with the top of installation pole 201 is rotated and is connected.
It should be noted that the central rotating shaft 2, the mounting rod 201 and the housing of the limiting component mounting box 104 are rotatably connected through a bearing 204, and the mounting rod 201 and the mounting cover 106 are also rotatably connected through the bearing 204;
the mounting rod 201 is connected with the gear to be cleaned in a key fit or interference fit mode.
The detailed working process of the embodiment is as follows:
firstly, the tray 2011 is screwed in from the top end of the mounting rod 201, the screwing depth of the tray 2011 is determined according to the number of the gears to be cleaned, then the gears to be cleaned are sequentially put in from the top of the mounting rod 201, after the gears to be cleaned are placed, at the moment, the top end of the mounting rod 201 is inserted into the bearing 204 in the mounting cover 106, and by the arrangement mode, a plurality of gears to be cleaned can be cleaned at one time, the cleaning efficiency is improved, and compared with a traditional stacking mode, the mode can clean the gears to be cleaned more cleanly.
Then, the water pump 4 is started, water with a cleaning agent is pumped into the water supply pipe 401, the high-pressure spray pipe 302 starts to spray water, the gear to be cleaned is subjected to high-pressure washing, meanwhile, the driving motor 3 drives the central rotating shaft 2 to rotate, so that the brush roller 301 is driven to rotate, and the brush roller 301 cleans the gear to be cleaned on the mounting rod 201;
because the central rotating shaft 2 is connected with the mounting rod 201 through the gear, the relative motion between the brush roller 301 and the gear to be cleaned is more obvious due to different rotation periods of the gear, the brushing efficiency of the gear to be cleaned is improved, and the cleaning effect of the gear to be cleaned is ensured.
When sewage flows into the sewage filtering chamber 102 from the cleaning chamber 101, the sewage filtering plate 5 positioned in the cleaning filtering chamber primarily filters the sewage, the filtered sewage passes through the sewage filtering plate 5 and flows into the sewage collecting chamber 103, and in the actual operation process, a cleaning agent can be added into the sewage collecting chamber 103 in advance to treat the sewage, so that the decontamination effect when the sewage is circularly used is ensured.
In the sewage circulation process, the water pump 4 pumps the sewage in the sewage collecting cavity 103, when the sewage is pumped out, the pipe orifice filter plate 1032 filters the sewage again to prevent the water pump 4 and various pipelines from being blocked, and the sewage is pumped into the cleaning cavity 101 again, and in the process, whether new tap water is added into the high-pressure spray pipe 302 or not can be selected according to actual requirements, so that the utilization rate of the sewage is improved, and the cost for cleaning gears is reduced.
When the sewage filter 5 takes place to block up, start up spout ware 1033 soon, spout ware 1033 soon follows the below of sewage filter 5 sprays water, thereby will dregs in the sewage filter 5 are washed out, wash out after that blow off pipe 1034 discharges, has guaranteed the filter effect of sewage filter 5 has also guaranteed gear cleaning's efficiency.
After the cleaning is performed for multiple times, the sewage outlet 1031 needs to be opened to clean each sewage discharge pipe 1034, so that the pipeline is prevented from being blocked.
Preferably, the mounting rods 201 are arranged in an annular array with the central rotating shaft 2 as a central axis, the high-pressure spray pipes 302 are arranged at the periphery of the mounting rods 201, and the high-pressure spray pipes 302 are arranged in an annular array with the central rotating shaft 2 as a central axis;
the limiting component mounting box 104, the motor mounting box 105, the central rotating shaft 2 and the cleaning box 1 are arranged coaxially.
Preferably, the top surface of the limiting assembly mounting box 104 is spherical, so as to guide the sewage to flow into the sewage filtering chamber 102.
Finally, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the present invention can be modified or replaced by other means without departing from the spirit and scope of the present invention, which should be construed as limited only by the appended claims.
Claims (10)
1. The utility model provides a belt cleaning device for gear machining which characterized in that: the method comprises the following steps:
a cleaning unit for cleaning the gear;
the bearing unit is used for bearing the cleaning unit and is also provided with a mounting rod (201) for bearing the gear to be cleaned;
a driving unit for driving at least one end of the mounting rod (201) to rotate;
the water inlet end of the sewage filtering unit is communicated with the sewage output end of the cleaning unit and is used for filtering sewage generated by the cleaning unit; and the number of the first and second groups,
the water outlet end of the water circulation unit is communicated with the water inlet end of the cleaning unit and is used for circulating the filtered sewage;
the cleaning unit comprises a brush roller (301) for brushing the gear to be cleaned and a high-pressure spray pipe (302) for supplying water, wherein the output end of the high-pressure spray pipe (302) faces the gear to be cleaned.
2. The gear processing cleaning device according to claim 1, wherein: the dredging device is characterized by further comprising a dredging unit for dredging the sewage filtering unit, wherein the output end of the dredging unit corresponds to the filtering end of the sewage filtering unit.
3. The gear processing cleaning device according to claim 2, wherein: the cleaning device also comprises a cleaning box (1), wherein the cleaning box is internally composed of a cleaning cavity (101), a sewage filtering cavity (102) and a sewage collecting cavity (103);
the sewage discharge end of the cleaning cavity (101) is communicated with the water inlet end of the sewage filtering cavity (102), the water outlet end of the sewage filtering cavity (102) is communicated with the water inlet end of the sewage collecting cavity (103), and the water outlet end of the sewage collecting cavity (103) is communicated with the water inlet end of the cleaning cavity (101);
the cleaning unit is arranged in the cleaning cavity (101), the sewage filtering unit is arranged in the sewage filtering cavity (102), and the water circulating unit is arranged in the sewage collecting cavity (103).
4. A gear processing cleaning apparatus according to claim 3, wherein: the sewage filtering unit comprises a sewage filtering plate (5), a sewage outlet (1031) and a sewage discharge pipe (1034), wherein the sewage filtering plate (5) is arranged at the communication position of the sewage filtering cavity (102) and the sewage collecting cavity (103), the slag inlet of the sewage discharge pipe (1034) is communicated with the slag discharge port of the sewage collecting cavity (103), and the bottom end of the sewage discharge pipe (1034) is provided with the sewage outlet (1031).
5. The gear processing cleaning device according to claim 4, wherein: the bottom of sewage filter chamber (102) with in addition blow off pipe (1034) intercommunication, sewage filter (5) with the inner wall fixed connection of sewage filter chamber (102), sewage filter (5) slope sets up, the least significant end of sewage filter (5) with the outer wall connection of blow off pipe (1034).
6. The gear processing cleaning device according to claim 4, wherein: the bearing unit comprises a limiting component mounting box (104), a central rotating shaft (2) and a mounting rod (201) which are rotatably connected with the limiting component mounting box (104), and a tray (2011) sleeved on the mounting rod (201);
the central rotating shaft (2) is connected with the mounting rod (201) through a gear, and the central rotating shaft (2) is used for driving the mounting rod (201) to rotate;
the brush roller (301) is sleeved on the central rotating shaft (2);
the sewage filtering cavity (102) is reserved between the limiting component mounting box (104) and the inner wall of the cleaning cavity (101), and the cleaning cavity (101) is communicated with the sewage collecting cavity (103) through the sewage filtering cavity (102).
7. The gear processing cleaning device according to claim 6, wherein: the sewage collecting cavity (103) comprises a motor installation box (105), the bottom end of the motor installation box (105) is fixedly connected with the bottom end of the cleaning box (1), the top end of the motor installation box (105) is fixedly connected with the limiting component installation box (104), and the motor installation box (105) is used for bearing the limiting component installation box (104).
8. The gear processing cleaning device according to claim 7, wherein: the driving unit comprises a driving motor (3), a large gear (202), a small gear (203) and a coupler (205), the driving motor (3) is arranged in the motor installation box (105), an output shaft of the driving motor (3) is connected with one end of a central rotating shaft (2) through the coupler (205), the small gear (203) is sleeved on the central rotating shaft (2), the large gear (202) is sleeved on an installation rod (201), the large gear (202) and the small gear (203) are different in diameter and are meshed with each other, and the large gear (202) and the small gear (203) are both arranged in the limiting assembly installation box (104);
the water circulation unit comprises a water pump (4), a first input end of the water pump (4) is communicated with the bottom end of the sewage collection cavity (103) through a water suction pipe (402), a second input end of the water pump (4) is communicated with a tap water pipe network, a first output end of the water pump (4) is communicated with a water inlet end of the high-pressure spray pipes (302) through a water supply pipe (401), the high-pressure spray pipes (302) are communicated with one another through a first branch pipe (3021), one end of each high-pressure spray pipe (302) is fixed in the limiting component installation box (104), and a second output end of the water pump (4) is communicated with a water outlet (4012);
and a pipe orifice filter plate (1032) is arranged at the communication position of the water suction pipe (402) and the sewage collecting cavity (103).
9. The gear processing cleaning device according to claim 8, wherein: dredge unit includes spouts ware (1033) and second branch pipe (4011) soon, the end of intaking of second branch pipe (4011) with delivery pipe (401) intercommunication, the play water end of second branch pipe (4011) with spout the end intercommunication of intaking of ware (1033) soon, spout ware (1033) soon with wash the interior wall connection of case (1), the play water end of spouting ware (1033) soon towards sewage filter (5) set up.
10. The gear processing cleaning device according to claim 9, wherein: wash case (1) still including installation lid (106) and opening, the top of wasing case (1) has been seted up the opening, the opening be used for to wash chamber (101) in put into and wait to wash the gear, swing joint has in the opening installation lid (106), installation lid (106) with the top of installation pole (201) is rotated and is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120826519.0U CN214976119U (en) | 2021-04-21 | 2021-04-21 | Belt cleaning device for gear machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120826519.0U CN214976119U (en) | 2021-04-21 | 2021-04-21 | Belt cleaning device for gear machining |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214976119U true CN214976119U (en) | 2021-12-03 |
Family
ID=79094628
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120826519.0U Active CN214976119U (en) | 2021-04-21 | 2021-04-21 | Belt cleaning device for gear machining |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214976119U (en) |
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2021
- 2021-04-21 CN CN202120826519.0U patent/CN214976119U/en active Active
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