CN214975921U - Defective product material returning device - Google Patents

Abstract

The utility model provides a defective products returned material device relates to defective products sorter technical field, has solved prior art and has directly lost bad electrolytic capacitor through the manipulator and put in the defective products box, has the technical problem who bumps between electrolytic capacitor's terminal and the sleeve pipe. The device is including upset pedestal and pushing equipment, and wherein, the top surface of upset pedestal is the tilt state, is provided with the gear piece on the upset pedestal, and when placing electrolytic capacitor on the top surface of upset pedestal, electrolytic capacitor can lean on the gear piece to take place to rotate under the effect of gravity in order to realize standing on the interim station of defective products material returned device, and pushing equipment is used for pushing away electrolytic capacitor from interim station. The utility model is used for reduce bad electrolytic capacitor's rework man-hour cost and raw and other materials cost.

Description

Defective product material returning device

Technical Field

The utility model belongs to the technical field of defective products sorter technique and specifically relates to a defective products returned material device is related to.

Background

At present, in electrolytic capacitor branch factory workshops, the mode that a full-automatic sorting machine retreats defective products is adopted as a clamp (mechanical arm) to clamp products, the products are directly released towards a defective product box, the products are directly released and then can generate collision between a terminal and a sleeve, the sleeve is easy to scratch, scratches, terminal deformation, aluminum shell deformation and the like, and the rework working hour cost and the raw material cost of defective product management are increased.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a defective products returned material device has solved prior art and has directly lost bad electrolytic capacitor through the manipulator and put in the defective products box, has the technical problem who bumps between electrolytic capacitor's terminal and the sleeve pipe. The utility model provides a plurality of technical effects that preferred technical scheme among a great deal of technical scheme can produce see the explanation below in detail.

In order to achieve the above purpose, the utility model provides a following technical scheme:

the utility model provides a pair of defective products returned material device, including upset pedestal and pushing equipment, wherein, the top surface of upset pedestal is the tilt state, be provided with gear spare on the upset pedestal, work as placing electrolytic capacitor when on the top surface of upset pedestal, electrolytic capacitor can lean on under the effect of gravity the gear spare takes place to rotate and stands in order to realize on the interim station of defective products returned material device, pushing equipment be used for with electrolytic capacitor pushes away from interim station.

Furthermore, defective product material returned device still includes limit structure, every gear piece all corresponds one limit structure, limit structure with there is the interval between the upset pedestal and form between the two interim station.

Furthermore, the defective product material returning device comprises a support, two opposite sides of the turnover seat body are supported on the support, the turnover seat body is rotatably connected with the support, two gear pieces are arranged on the turnover seat body, the electrolytic capacitor can be placed between the two gear pieces, the position of the turnover seat body is adjusted to enable one of the gear pieces to be higher than the other gear piece, and each gear piece corresponds to one temporary station.

Furthermore, the defective product material returning device further comprises a turnover driving mechanism, the turnover driving mechanism is connected with the turnover seat body, and the turnover driving mechanism can drive the turnover seat body to swing.

Further, upset actuating mechanism is including driving actuating cylinder and connecting plate structure, the output that drives actuating cylinder with the connecting plate structure is connected, be provided with the connecting rod on the upset pedestal, the connecting rod inserts recess on the connecting plate structure, works as drive actuating cylinder and drive when connecting plate structure horizontal migration, the connecting plate structure can drive the connecting rod takes place to swing.

Further, the driving air cylinder is connected with a control device, and the control device can control the driving air cylinder to act so as to enable the bad electrolytic capacitors of different types to respectively fall to different temporary stations.

Furthermore, a material returning area used for containing defective products is formed on the defective product material returning device, each temporary station corresponds to one material returning area, the defective product material returning device further comprises a material guiding structure, and the material pushing mechanism can push the electrolytic capacitor on the temporary station to the material guiding structure and move the electrolytic capacitor adjacent to the material guiding structure so that the electrolytic capacitor can move to the material returning area.

Furthermore, the material guiding structure is an arc-shaped plate, and the concave side of the material guiding structure faces the material pushing mechanism and is used for pushing the material pushing rod of the electrolytic capacitor.

Furthermore, defective product material returned device still includes material returned tray and middle tray, material returned tray with the below of middle tray is provided with link or support frame, the both sides of middle tray are provided with material returned tray just material returned tray with middle tray is connected, the upset pedestal with pushing equipment connects on the middle tray, material returned tray with be provided with the baffle between the middle tray, be formed with the feed inlet on the baffle just form in the material returned tray the material returned district.

Furthermore, the pushing mechanism comprises a pushing cylinder and a pushing rod, an output shaft of the pushing cylinder is connected with the pushing rod, the pushing rod penetrates through the middle tray, the pushing rod and the material guide structure are arranged oppositely, an avoiding bar-shaped groove is formed in the middle tray, and the pushing rod is driven by the pushing cylinder to move along the avoiding bar-shaped groove.

Furthermore, the gear piece is a door-shaped rod piece, and the top of the gear piece is in an arc shape which is bent downwards.

Furthermore, a component avoiding guide groove is formed in the top surface of the turnover seat body, the protruding part of the electrolytic capacitor is located in the component avoiding guide groove, and the electrolytic capacitor can move along the extending direction of the component avoiding guide groove.

The utility model provides a defective product material returning device, when in use, a defective electrolytic capacitor can be placed on a turnover seat body through a manipulator, because the top surface of the turnover seat body is in an inclined state, the bad electrolytic capacitor has the tendency of sliding downwards under the action of gravity, because the turning seat body is provided with the gear piece, the electrolytic capacitor can rotate against the gear piece to stand on a temporary station of the defective product returning device, the material pushing mechanism pushes away the electrolytic capacitor on the temporary station, through defective product material returned device, realize that the automatic upset of bad electrolytic capacitor stands, do benefit to bad electrolytic capacitor and move to material returned district and be the gesture of standing and put things in good order in material returned district, avoided the mutual collision contact between material returned in-process product and the product, stopped contact between electrolytic capacitor's terminal and the sleeve pipe, avoided the sleeve pipe to scrape bad production such as flower and terminal deformation.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a defective product returning device provided in an embodiment of the present invention;

FIG. 2 is an enlarged view of a portion of FIG. 1 at A;

fig. 3 is a schematic structural view illustrating a connection between the turnover driving mechanism and the turnover seat body according to an embodiment of the present invention;

fig. 4 is a schematic structural view of the connection rod and the connection plate structure in cooperation provided by the embodiment of the present invention.

FIG. 1-flipping seat; 101-a component avoidance guide groove; 2-a material pushing mechanism; 201-a material pushing rod; 202-material pushing cylinder; 3-a gear member; 4-an electrolytic capacitor; 5-a bracket; 6-overturning the driving mechanism; 601-driving a cylinder; 602-a connection plate structure; 603-connecting rods; 7-a material guiding structure; 8-a material returning tray; 9-an intermediate tray; 10-a feed inlet; 11-a material returning area; 12-limit structure.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1-4, the utility model provides a defective products material returned device, including upset pedestal 1 and pushing equipment 2, wherein, the top surface of upset pedestal 1 is the tilt state, is provided with gear piece 3 on the upset pedestal 1, when placing electrolytic capacitor 4 on the top surface of upset pedestal 1, electrolytic capacitor 4 can lean on gear piece 3 to take place to rotate under the effect of gravity in order to realize standing on the interim station of defective products material returned device, and pushing equipment 2 is used for pushing away electrolytic capacitor 4 from interim station. In the prior art, a mode of withdrawing a defective electrolytic capacitor (an electrolytic capacitor with quality problems) by adopting a full-automatic sorting machine is adopted, the defective electrolytic capacitor is clamped by a manipulator, the defective electrolytic capacitor is directly released to a defective box, and the direct release of a product can cause collision between a terminal and a sleeve, so that the rework working hour cost and the raw material cost are influenced; and the utility model provides a defective products returned material device, when using, can place bad electrolytic capacitor on upset pedestal 1 through the manipulator, because the top surface of upset pedestal 1 is the tilt state, bad electrolytic capacitor can have the trend of sliding downwards under the effect of gravity, because be provided with gear piece 3 on the upset pedestal 1, electrolytic capacitor 4 can lean on gear piece 3 to take place to rotate in order to realize standing on defective products returned material device's interim station, pushing equipment 2 pushes away electrolytic capacitor 4 on the interim station again, through defective products returned material device, realize that the automatic upset of bad electrolytic capacitor stands, do benefit to bad electrolytic capacitor and move to returned material district and be the gesture of standing and put things in good order in the returned material district. In addition, when a defective electrolytic capacitor is placed on the inverted base 1 by the manipulator, the terminals of the electrolytic capacitor face downward, and the terminals of the electrolytic capacitor face upward by being inverted, so that the electrolytic capacitor is in a standing state.

As the embodiment of the utility model provides an optional embodiment, defective products returned material device still includes limit structure 12, and there is the interval and form interim station between the two between limit structure 12 and the upset pedestal 1. Referring to fig. 1, a limiting structure 12 is illustrated, the limiting structure 12 is a plate-shaped structure, and the limiting structure 12 can effectively prevent the electrolytic capacitor 4 from toppling towards the limiting structure 12, so that the electrolytic capacitor 4 can stand on a temporary station. In order to facilitate the inversion of the electrolytic capacitor, the inclination angle of the top surface of the inverted base body 1 is preferably in the range of 32-38 °, and the height of the limiting structure 12 is preferably equal to or slightly higher or slightly lower than the height of the electrolytic capacitor.

As the embodiment of the utility model provides an optional embodiment, defective products returned material device includes support 5, and upset pedestal 1 relative both sides are supported on support 5 and upset pedestal 1 rotates with support 5 to be connected, are provided with two gear pieces 3 and electrolytic capacitor 4 on the upset pedestal 1 and can place between two gear pieces 3, and the position of adjusting upset pedestal 1 enables one of them gear piece 3 to be higher than another gear piece 3, and every gear piece 3 corresponds an interim station. Referring to fig. 1 and 2, the structure of the turnover seat body 1 and the connection relationship between the turnover seat body 1 and the bracket 5 are shown, two gear pieces 3 are arranged on the turnover seat body 1, and the turnover seat body 1 can swing like a seesaw, so that one gear piece 3 is higher than the other gear piece 3, the bad electrolytic capacitors placed on the turnover seat body 1 can be turned over and stand on different temporary stations, and then the electrolytic capacitors on different temporary stations are respectively pushed away by corresponding material pushing mechanisms 2. Set upset pedestal 1 to "seesaw" structure and set up two gear pieces 3, mainly be considered bad electrolytic capacitor to divide into capacity defective products and short circuit defective products, the defective products of two kinds of different grade types can be through 1 upset handstand in different interim stations of upset pedestal to be used for moving to different material returned district.

As the embodiment of the utility model provides an optional embodiment, defective products returned material device still includes upset drive mechanism 6, and upset drive mechanism 6 is connected with upset pedestal 1, and upset drive mechanism 6 can drive upset pedestal 1 and take place the swing. The specific structure of the turnover driving mechanism 6 can be as follows: the overturning driving mechanism 6 comprises a driving cylinder 601 and a connecting plate structure 602, the output end of the driving cylinder 601 is connected with the connecting plate structure 602, a connecting rod 603 is arranged on the overturning seat body 1, the connecting rod 603 is inserted into a groove on the connecting plate structure 602, and when the driving cylinder 601 drives the connecting plate structure 602 to move horizontally, the connecting plate structure 602 can drive the connecting rod 603 to swing. Referring to fig. 3 and 4, it is illustrated that the turnover driving mechanism 6 is connected to the turnover base 1, and the connecting plate structure 602 connected to the driving cylinder 601 is a bending plate, referring to fig. 4, it is illustrated that the connecting rod 603 is matched with the connecting plate structure 602, when the driving cylinder acts, the connecting rod 603 is matched with the connecting plate structure 602 to swing the turnover base 1, so as to implement that the electrolytic capacitor with poor capacity and the electrolytic capacitor with poor short circuit can be respectively turned over and inverted at different temporary stations.

As the embodiment of the utility model provides an optional implementation mode, drive actuating cylinder 601 and be connected with controlling means, controlling means can control and drive actuating cylinder 601 action and fall respectively to different interim stations in order to be used for realizing different types of bad electrolytic capacitor 4. The utility model provides a defective products material returned device, install defective products material returned device on full-automatic ageing sorter, full-automatic ageing sorter can the test result according to the product property of producing, press from both sides bad electrolytic capacitor to upset pedestal 1 department through translation transport clip (manipulator) with bad and the bad product of opening a way, bad type signal transfer that ageing sorter sent conveys to controlling means, controlling means receives the signal and does the processing back, the incline direction of 1 control upset pedestal 1 of upset pedestal is given to the give out instruction, according to the direction of slope, bad electrolytic capacitor realizes automatic upset on upset pedestal 1 and stands, and stand on corresponding interim station.

As the optional implementation mode of the embodiment of the utility model, see fig. 1, be formed with the material returned district 11 that is used for holding the defective products on the defective products material returned device, every interim station all corresponds a material returned district 11, and defective products material returned device still includes guide structure 7, and pushing equipment 2 can push electrolytic capacitor 4 on the interim station to guide structure 7 and the electrolytic capacitor 4 in the removal can promote rather than adjacent electrolytic capacitor 4 so that electrolytic capacitor 4 moves to material returned district 11. Referring to fig. 1, a material guiding structure 7 is illustrated, in which the material guiding structure 7 is an arc-shaped plate and a concave side of the material guiding structure 7 faces to a material pushing mechanism 2 for pushing a material pushing rod 201 of the electrolytic capacitor 4. Referring to fig. 1, when the material pushing mechanism 2 pushes the electrolytic capacitors 4 on the temporary station to the material guiding structure 7, due to the fact that the electrolytic capacitors 4 are in contact with each other and the electrolytic capacitors 4 move to the material returning area 11 under the action of the material guiding structure 7, accumulation and pressure of products near the temporary station are avoided, material returning operation is completed, and the situation that poor electrolytic capacitors are automatically arranged to the corresponding material returning area 11 is achieved. The utility model provides a defective products returned material device comes into operation after, has avoided the mutual collision contact between material returned in-process product and the product, has stopped contact between electrolytic capacitor's terminal and the sleeve pipe, has avoided the sleeve pipe to scrape bad production such as flower and terminal deformation.

Referring to fig. 1, the defective product material returning device further comprises a material returning tray 8 and a middle tray 9, a connecting frame or a supporting frame is arranged below the material returning tray 8 and the middle tray 9, referring to fig. 1, the connecting frame is arranged below the material returning tray 8 and the middle tray 9, the connecting frame can be connected to the full-automatic aging sorting machine, the material returning tray 8 is arranged on two sides of the middle tray 9, the material returning tray 8 is connected with the middle tray 9, the overturning seat body 1 and the material pushing mechanism 2 are connected to the middle tray 9, a partition plate is arranged between the material returning tray 8 and the middle tray 9, a feeding hole 10 is formed in the partition plate, and a material returning area 11 is formed in the material returning tray 8.

As the embodiment of the utility model provides an optional embodiment, pushing equipment 2 is including pushing away material cylinder 202 and ejector pin 201, and the output shaft that pushes away material cylinder 202 is connected with ejector pin 201, and ejector pin 201 passes middle tray 9 and ejector pin 201 and the relative setting of guide structure 7, sets up on middle tray 9 and dodges the bar groove, and ejector pin 201 removes along dodging the bar groove pushing away the drive of material cylinder 202. Referring to fig. 1, it is shown that the pushing cylinders 202 are disposed on the lower side surface of the middle tray 9, the pushing rods 201 penetrate through the middle tray 9, and fig. 1 shows that each pushing cylinder 202 is connected to two pushing rods 201, and the pushing rods 201 are driven by the pushing cylinders 202 to push the electrolytic capacitors 4 on the temporary stations. Specifically, a sensor may be disposed on the temporary station, and when the sensor detects that the electrolytic capacitor 4 exists on the temporary station, the sensor transmits a signal to the control device, the control device controls the corresponding pushing mechanism 2 to perform a corresponding action, and when the pushing mechanism 2 pushes the electrolytic capacitor 4 on the temporary station (so that other bad electrolytic capacitors 4 stand on the temporary station in an overturned manner, and continuous operation is achieved), the pushing rod 201 resets to prepare for pushing the next bad electrolytic capacitor.

Referring to fig. 1, for the turnover driving mechanism 6, the turnover driving mechanism 6 is located below the middle tray 9, and the connecting rod 603 passes through the middle tray 9 and is connected to the turnover seat 1.

As the embodiment of the utility model provides an optional embodiment, gear 3 is the member that is the door type, and the top of gear 3 is the arc of downwarping. Referring to fig. 2, a gear 3 is illustrated, wherein the gear 3 has a simple structure and facilitates the turning upside down of the electrolytic capacitor 4.

As the optional embodiment of the utility model provides a, seted up the part on the top surface of upset pedestal 1 and dodged guide way 101, electrolytic capacitor 4's bulge position is located the part and dodges in guide way 101 and electrolytic capacitor 4 can dodge the extending direction removal of guide way 101 along the part. Referring to fig. 2, a component escape guide groove 101 is illustrated, and when the electrolytic capacitor 4 is placed on the top surface of the flip housing 1, the projecting portion of the electrolytic capacitor 4 may be placed downward and in the component escape guide groove 101.

The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (12)

1. The defective product returning device is characterized by comprising a turnover seat body (1) and a material pushing mechanism (2), wherein,

the top surface of upset pedestal (1) is the tilt state, be provided with gear piece (3) on upset pedestal (1), when placing electrolytic capacitor (4) when on the top surface of upset pedestal (1), electrolytic capacitor (4) can lean on under the effect of gravity gear piece (3) take place to rotate and stand in order to realize on the interim station of defective products material returned device, pushing equipment (2) are used for with electrolytic capacitor (4) push away from interim station.

2. The defective product returning device according to claim 1, further comprising a limiting structure (12), wherein each of the limiting structures (12) corresponds to one of the limiting structures (3), and a space exists between the limiting structure (12) and the turnover seat (1) to form the temporary station therebetween.

3. The defective product returning device according to claim 1, wherein the defective product returning device comprises a support (5), two opposite sides of the turning base (1) are supported on the support (5), the turning base (1) is rotatably connected with the support (5), two gear pieces (3) are arranged on the turning base (1) and the electrolytic capacitor (4) can be placed between the two gear pieces (3), the position of the turning base (1) is adjusted to enable one of the gear pieces (3) to be higher than the other gear piece (3), and each gear piece (3) corresponds to one temporary station.

4. The defective product discharging device according to claim 3, further comprising a turning driving mechanism (6), wherein the turning driving mechanism (6) is connected to the turning base (1), and the turning driving mechanism (6) can drive the turning base (1) to swing.

5. The defective product discharging device according to claim 4, wherein the overturning driving mechanism (6) comprises a driving cylinder (601) and a connecting plate structure (602), an output end of the driving cylinder (601) is connected with the connecting plate structure (602), a connecting rod (603) is arranged on the overturning base body (1), the connecting rod (603) is inserted into a groove on the connecting plate structure (602), and when the driving cylinder (601) drives the connecting plate structure (602) to move horizontally, the connecting plate structure (602) can drive the connecting rod (603) to swing.

6. The defective product discharging device according to claim 5, wherein the driving cylinder (601) is connected with a control device, and the control device can control the driving cylinder (601) to act so as to enable the defective electrolytic capacitors (4) of different types to respectively fall to different temporary stations.

7. A defective product discharging device according to any one of claims 1 to 6, wherein a discharging area (11) for accommodating defective products is formed on the defective product discharging device, each temporary station corresponds to one discharging area (11), the defective product discharging device further comprises a material guiding structure (7), the material pushing mechanism (2) can push the electrolytic capacitor (4) on the temporary station to the material guiding structure (7), and the moving electrolytic capacitor (4) can push the electrolytic capacitor (4) adjacent to the material pushing mechanism so that the electrolytic capacitor (4) moves to the discharging area (11).

8. The defective product discharging device according to claim 7, wherein the material guiding structure (7) is an arc-shaped plate and a concave side of the material guiding structure (7) faces a material pushing rod (201) on the material pushing mechanism (2) for pushing the electrolytic capacitor (4).

9. The defective product returning device according to claim 7, further comprising a returning tray (8) and a middle tray (9), wherein a connecting frame or a supporting frame is arranged below the returning tray (8) and the middle tray (9), the returning tray (8) is arranged on two sides of the middle tray (9) and is connected with the middle tray (9), the overturning base (1) and the pushing mechanism (2) are connected on the middle tray (9), a partition plate is arranged between the returning tray (8) and the middle tray (9), a feeding hole (10) is formed in the partition plate, and the returning area (11) is formed in the returning tray (8).

10. The defective product returning device according to claim 9, wherein the pushing mechanism (2) includes a pushing cylinder (202) and a pushing rod (201), an output shaft of the pushing cylinder (202) is connected to the pushing rod (201), the pushing rod (201) passes through the intermediate tray (9), the pushing rod (201) is arranged opposite to the material guiding structure (7), an avoiding bar-shaped groove is arranged on the intermediate tray (9), and the pushing rod (201) is driven by the pushing cylinder (202) to move along the avoiding bar-shaped groove.

11. The defective product discharging device according to claim 1, wherein the shift member (3) is a bar member having a gate shape, and a top portion of the shift member (3) has an arc shape bent downward.

12. The defective product discharging device according to claim 1, wherein a component avoiding guide groove (101) is formed in the top surface of the turnover seat body (1), the protruding portion of the electrolytic capacitor (4) is located in the component avoiding guide groove (101), and the electrolytic capacitor (4) can move along the extending direction of the component avoiding guide groove (101).

Images