CN214973390U - Stirring tank for brightener production - Google Patents

Abstract

The utility model provides an agitator tank is used in brightener production belongs to brightener production technical field for solve the technical problem that current agitator tank production brightener inefficiency effect is poor. The water-heating tank is arranged on the outer side of the stirring tank body, a water pump is fixed on a mounting plate, a heater is arranged at the upper end of one supporting leg, the water inlet end of the water pump is connected with the water heating tank through a pipeline, the water outlet end of the water pump is connected with the heater through a pipeline, the heater is connected with the water heating tank through a pipeline, an electric three-way valve is arranged at the lower end of the stirring tank body, a tank cover is detachably arranged at the upper end of the stirring tank body, a stirring mechanism is arranged in the middle of the upper end of the tank cover, and an operation port, a temperature sensor, an observation window, an exhaust valve, a plurality of feed ports and a pressure gauge are sequentially arranged on the tank cover; the utility model can ensure the constant stirring reaction temperature of the stirring tank body, fully stir and mix, and realize stable production; the internal mixing reaction condition, the internal pressure and the internal temperature can be effectively observed; the metering, discharging, cleaning and pollution discharging are convenient.

Description

Stirring tank for brightener production

Technical Field

The utility model belongs to the technical field of brightener production, a stirring tank is used in brightener production is related to.

Background

The brightener mainly has the effects of removing oil stains, oxidized and unoxidized surface impurities remained on the metal surface through an active surface, keeping the cleanness, glossiness and color fastness of the exterior of an object, influencing the texture of the appearance through the grinding effect and improving the polishing efficiency; the brightener has many advantages: the brightness efficiency is high and lasting, the paint cannot be easily wiped off, and the surface is filmed; the physical property and the secondary processing property of the plastic product are not reduced; the thermal stability and the chemical stability of the body are excellent, and the decomposition and the non-volatilization are avoided in the processing process; does not corrode equipment and does not pollute products; it has no toxicity.

The brightener needs to mix and stir the raw materials in the production process, the traditional brightener is driven and stirred by a motor in production, the efficiency is low, the effect is poor, the temperature stability of brightener production cannot be guaranteed, the production efficiency is low, and meanwhile, a stirring tank is not convenient to clean.

After retrieval, for example, chinese patent literature discloses an automatic stirring device for brightener solution production [ application number: CN 202021540669.7; publication No.: CN213102003U ]. This kind of automatic agitating unit of brightener solution production relates to agitating unit technical field, including the device main part, and the surface of device main part is connected with the observation window, and the top of device main part is connected with mounting and installation lid respectively, and the top of mounting runs through there is the installation lid, and the both sides of installation lid are connected with fixed the knot, and fixed the knot is connected with the device bulk phase, and the pan feeding mouth has been seted up to inside one side of installation lid, and this kind of brightener solution production automatic device main part is provided with stirring board, puddler, sill bar and branch. Although this device can stir the brightener solution, it is inefficient and difficult to clean.

Therefore, the stirring tank for brightener production is high in production efficiency and convenient to clean.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the problems in the prior art, and provides an agitator tank for brightener production, which solves the technical problems that: how to realize the efficient of the production brightener of agitator tank, and the agitator tank conveniently washs.

The purpose of the utility model can be realized by the following technical proposal:

the utility model provides an agitator tank is used in brightener production, including the agitator tank body, the outside of the agitator tank body is equipped with the hydrothermal case, the outside of hydrothermal case is equipped with the supporting leg of a plurality of circumference equipartitions, wherein be equipped with the mounting panel between two supporting legs, be fixed with the water pump on the mounting panel, one of them supporting leg upper end is equipped with the heater, the end of intaking of water pump passes through the pipe connection with the hydrothermal case, the play water end and the heater of water pump pass through the pipe connection, the heater passes through the pipe connection with the hydrothermal case, the lower extreme of the agitator tank body is equipped with electric three-way valve, agitator tank body upper end detachably is equipped with the cover, cover upper end middle part is equipped with rabbling mechanism, be equipped with the operation mouth on the cover in proper order, a weighing transducer, the observation window, the steam extraction valve, a plurality of feed inlets and manometer.

Be equipped with rubber packing pad between cover and the agitator tank body, the top of cover is equipped with the lug of camera and two symmetries, and the observation window is the toughened glass window, and the camera just to the observation window, and temperature sensor stretches into the inside of the agitator tank body, and steam exhaust valve and manometer all communicate with each other with the inside of the agitator tank body.

Structure more than adopting, sealed between the rubber seal pad assurance cover and the agitator tank body is sealed, avoids gas leakage, and the toughened glass window is transparent and intensity is high, is favorable to observing the condition of inside mixed reaction through the camera, and temperature sensor takes notes the inside reaction temperature of the agitator tank body.

The operation opening is hinged with a sealing cover and a plurality of locking screw rods, the locking screw rods are screwed with hand nuts, the sealing cover is provided with a plurality of notches, the notches and the locking screw rods correspond in position quantity, and the lower end of the sealing cover is provided with a rubber sealing ring.

Structure more than adopting, open sealed lid and can rinse the agitator tank internal portion, cover sealed lid, rubber seal conflicts at the operation mouth, with locking screw rod card inside the breach, screws up the hand and screws up the nut, locks sealed lid.

The upper end of the water heating box is provided with a liquid outlet, the liquid outlet is connected with the water inlet end of the water pump through a pipeline, the lower end of the water heating box is provided with a liquid inlet, and the liquid inlet is connected with the heater through a pipeline.

Structure more than adopting, the production temperature of this brightener is set for to the heater, and the water pump takes the inside cold water of hydrothermal case out from the liquid outlet, pours into the heater into inside, heats into hydrothermal incasement portion from the inlet again, guarantees that the inside temperature of hydrothermal incasement is stable, guarantees the production temperature constancy.

The upper end of electric three-way valve is connected with the lower extreme of agitator tank body, and electric three-way valve's lower extreme is equipped with the counter, and one of them one end of electric three-way valve is the blowdown end, and the lower extreme of supporting leg is equipped with the area universal wheel of stopping.

Structure more than adopting, the good brightener discharge of agitator tank internal production of electronic three-way valve, the meter of discharging carries out the measurement, and the whole back of discharging of brightener needs to wash agitator tank internal portion, and abluent sewage is discharged from the blowdown end.

The mounting bracket is established at cover upper end middle part, and rabbling mechanism includes reduction gear and agitator motor, and the reduction gear is fixed in the mounting bracket upper end, and agitator motor fixes in the reduction gear upper end, and agitator motor output shaft is connected with the reduction gear transmission, and the output shaft of reduction gear stretches into agitator tank internal portion, and the output shaft end fixing of reduction gear has the (mixing) shaft, is equipped with a plurality of stirring leaves on the (mixing) shaft.

By adopting the structure, the stirring motor is started, the output shaft of the stirring motor drives the speed reducer to rotate, the rotating speed with stable rotating speed is output, and the output shaft of the speed reducer drives the stirring shaft to rotate, so as to drive the stirring blades to rotate and stir and mix the brightening agent.

Compared with the prior art, this agitator tank for brightener production has following advantage:

the hydrothermal tank, the water pump, the heater and the temperature sensor are matched, so that the stirring reaction temperature of the stirring tank body is ensured to be constant, and stable production is realized; the stirring is stabilized by a stirring mechanism, so that the stirring and mixing are ensured to be sufficient; the internal mixing reaction condition is effectively observed through the cooperation of the observation window and the camera; the steam exhaust valve is matched with the pressure gauge to exhaust internal hot steam and ensure the internal pressure and temperature of the stirring tank body; through the cooperation of the electric three-way valve, the metering device and the operation port, the metering, discharging, cleaning and sewage discharging are facilitated.

Drawings

Fig. 1 is a schematic front view of the present invention;

fig. 2 is a schematic perspective view of the present invention;

FIG. 3 is a schematic perspective view of a part of the present invention;

in the figure: 1-steam exhaust valve, 2-feed inlet, 3-stirring tank body, 4-liquid outlet, 5-water heating tank, 6-water pump, 7-supporting leg, 8-mounting plate, 9-electric three-way valve, 10-universal wheel with brake, 11-meter, 12-liquid inlet, 13-heater, 14-tank cover, 15-operation port, 16-lifting lug, 17-mounting frame, 18-speed reducer, 19-stirring motor, 20-pressure gauge, 21-camera, 22-temperature sensor, 23-observation window, 24-stirring shaft and 25-stirring blade.

Detailed Description

The technical solution of the present patent will be described in further detail with reference to the following embodiments.

Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.

In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.

In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.

Referring to fig. 1-3, the embodiment provides a stirring tank for producing brightener, which includes a stirring tank body 3, a water heating tank 5 is disposed outside the stirring tank body 3, a plurality of supporting legs 7 uniformly distributed on the circumference are disposed outside the water heating tank 5, wherein be equipped with mounting panel 8 between two supporting legs 7, be fixed with water pump 6 on the mounting panel 8, 7 upper ends of one of them supporting leg are equipped with heater 13, the end of intaking of water pump 6 passes through the pipe connection with hydrothermal case 5, the play water end of water pump 6 passes through the pipe connection with heater 13, heater 13 passes through the pipe connection with hydrothermal case 5, the lower extreme of agitator tank body 3 is equipped with electric three- way valve 9, 3 upper end detachably of agitator tank body are equipped with cover 14, 14 upper end middle parts of cover are equipped with rabbling mechanism, be equipped with operation mouth 15 on the cover 14 in proper order, temperature sensor 22, observation window 23, steam exhaust valve 1, a plurality of feed inlets 2 and manometer 20.

A rubber sealing gasket is arranged between the tank cover 14 and the stirring tank body 3, a camera 21 and two symmetrical lifting lugs 16 are arranged above the tank cover 14, an observation window 23 is a toughened glass window, the camera 21 is right opposite to the observation window 23, a temperature sensor 22 extends into the stirring tank body 3, and a steam exhaust valve 1 and a pressure gauge 20 are both communicated with the inside of the stirring tank body 3; the rubber sealing gasket guarantees that it is sealed between cover 14 and the agitator tank 3, avoids gas leakage, and the toughened glass window is transparent and intensity is high, is favorable to observing the condition of inside mixed reaction through camera 21, and temperature sensor 22 records the inside reaction temperature of agitator tank 3.

A sealing cover and a plurality of locking screw rods are hinged on the operation opening 15, hand nuts are screwed on the locking screw rods, a plurality of notches are formed in the sealing cover, the notches and the locking screw rods correspond in position quantity, and a rubber sealing ring is arranged at the lower end of the sealing cover; open sealed lid and can rinse the agitator tank body 3 inside, cover sealed lid, rubber seal conflicts at operation mouth 15, with locking screw rod card inside the breach, screws up the hand and screws up the nut, locks sealed lid.

The upper end of the water heating tank 5 is provided with a liquid outlet 4, the liquid outlet 4 is connected with the water inlet end of the water pump 6 through a pipeline, the lower end of the water heating tank 5 is provided with a liquid inlet 12, and the liquid inlet 12 is connected with a heater 13 through a pipeline; the production temperature of this brightener is set for to heater 13, and water pump 6 takes the inside cold water of hydrothermal case 5 out from liquid outlet 4, pours into inside heater 13, heats into hydrothermal case 5 inside from inlet 12 again, guarantees that the inside temperature of hydrothermal case 5 is stable, guarantees the production temperature constancy.

The upper end of the electric three-way valve 9 is connected with the lower end of the stirring tank body 3, the lower end of the electric three-way valve 9 is provided with a meter 11, one end of the electric three-way valve 9 is a sewage discharge end, and the lower end of the supporting leg 7 is provided with a universal wheel 10 with a brake; the electric three-way valve 9 discharges the brightener produced in the stirring tank body 3, the brightener is discharged into the meter 11 to be measured, after the brightener is completely discharged, the interior of the stirring tank body 3 needs to be cleaned, and the cleaned sewage is discharged from a sewage discharge end.

The middle part of the upper end of the tank cover 14 is provided with a mounting frame 17, the stirring mechanism comprises a speed reducer 18 and a stirring motor 19, the speed reducer 18 is fixed at the upper end of the mounting frame 17, the stirring motor 19 is fixed at the upper end of the speed reducer 18, an output shaft of the stirring motor 19 is in transmission connection with the speed reducer 18, an output shaft of the speed reducer 18 extends into the stirring tank body 3, a stirring shaft 24 is fixed at the end part of the output shaft of the speed reducer 18, and a plurality of stirring blades 25 are arranged on the stirring shaft 24; the stirring motor 19 is started, the output shaft of the stirring motor 19 drives the speed reducer 18 to rotate, the output speed is stable, the output shaft of the speed reducer 18 drives the stirring shaft 24 to rotate, the stirring blade 25 is driven to rotate, and the brightening agent is stirred and mixed.

In this embodiment, the fixing manners are all the most commonly used fixing and connecting manners in the field, such as welding, bolt connection, and the like; the above electrical components such as the stirring motor 19 and the temperature sensor 22 are all prior art products, and can be directly purchased and used in the market, and the detailed description is omitted.

The utility model discloses a theory of operation:

the device can be hoisted and moved by the lifting lugs 16 and can also be pushed to move by the universal wheel with the brake 10, namely, the device is moved to a required position;

the device is connected with an external electric cabinet, a feed inlet 2 is connected with a raw material box of brightener, raw materials (solid liquid) of the brightener can be led into a stirring tank body 3, according to the temperature of the brightener during production, the heating time of a heater 13 is controlled by the external electric cabinet, a water pump 6 is started, the water pump 6 pumps cold water in a water heating tank 5 out of a liquid outlet 4, the cold water is injected into the heater 13 for heating, and then the cold water is injected into the water heating tank 5 from a liquid inlet 12, so that the water temperature in the water heating tank 5 is stable, the production temperature is constant, and a temperature sensor 22 monitors the reaction temperature in the stirring tank body 3;

the stirring motor 19 is started, the output shaft of the stirring motor 19 drives the speed reducer 18 to rotate, the output speed is stable, the output shaft of the speed reducer 18 drives the stirring shaft 24 to rotate, the stirring blade 25 is driven to rotate, and the brightening agent is stirred and mixed.

The camera 21 observes the condition of the mixing reaction inside the stirring tank body 3 through the toughened glass window, the pressure gauge 20 is used for monitoring the pressure of the mixing reaction inside the stirring tank body 3, when the pressure reaches a preset pressure, a signal is transmitted to the external electric cabinet, the external electric cabinet controls the steam exhaust valve 1 to be opened, internal hot steam is exhausted, and the internal pressure temperature of the stirring tank body 3 is ensured;

after stirring is finished, the external electric cabinet controls the lower end of the electric three-way valve 9 to be opened, and finished brightener in the stirring tank body 3 is metered and discharged downwards from the metering device 11;

after all the brightening agents are discharged, the sealing cover is opened to clean the inside of the stirring tank body 3, the electric control box controls the sewage discharge end of the electric three-way valve 9 to be opened, and the cleaned sewage is discharged from the sewage discharge end.

In conclusion, the constant stirring reaction temperature of the stirring tank body 3 is ensured through the matching of the hydrothermal tank 5, the water pump 6, the heater 13 and the temperature sensor 22, and the stable production is realized; the stirring is stabilized by a stirring mechanism, so that the stirring and mixing are ensured to be sufficient; the observation window 23 is matched with the camera 21, so that the internal mixing reaction condition is effectively observed; the steam exhaust valve 1 is matched with a pressure gauge 20 to exhaust internal hot steam and ensure the internal pressure and temperature of the stirring tank body 3; through the cooperation of the electric three-way valve 9, the meter 11 and the operation port 15, the metering, discharging, cleaning and sewage discharging are facilitated.

Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims (6)

1. An agitator tank for producing a brightener comprises an agitator tank body (3) and is characterized in that a water heating tank (5) is arranged on the outer side of the agitator tank body (3), supporting legs (7) are uniformly distributed on the outer side of the water heating tank (5), an installation plate (8) is arranged between the two supporting legs (7), a water pump (6) is fixed on the installation plate (8), a heater (13) is arranged at the upper end of one supporting leg (7), the water inlet end of the water pump (6) is connected with the water heating tank (5) through a pipeline, the water outlet end of the water pump (6) is connected with the heater (13) through a pipeline, the heater (13) is connected with the water heating tank (5) through a pipeline, an electric three-way valve (9) is arranged at the lower end of the agitator tank body (3), a tank cover (14) is detachably arranged at the upper end of the agitator tank body (3), and an agitating mechanism is arranged in the middle of the upper end of the tank cover (14), the tank cover (14) is sequentially provided with an operation opening (15), a temperature sensor (22), an observation window (23), an exhaust valve (1), a plurality of feed inlets (2) and a pressure gauge (20).

2. The stirring tank for producing the brightening agent according to claim 1, wherein a rubber sealing gasket is arranged between the tank cover (14) and the stirring tank body (3), a camera (21) and two symmetrical lifting lugs (16) are arranged above the tank cover (14), the observation window (23) is a toughened glass window, the camera (21) is right opposite to the observation window (23), the temperature sensor (22) extends into the stirring tank body (3), and the exhaust valve (1) and the pressure gauge (20) are both communicated with the inside of the stirring tank body (3).

3. The stirring tank for producing brightener as defined in claim 1, wherein the operation port (15) is hinged with a sealing cover and a plurality of locking screws, the locking screws are screwed with hand nuts, the sealing cover is provided with a plurality of notches, the notches and the locking screws are corresponding in number, and the lower end of the sealing cover is provided with a rubber sealing ring.

4. The stirring tank for producing brightener as defined in claim 1, wherein the upper end of the water heating tank (5) is provided with a liquid outlet (4), the liquid outlet (4) is connected with the water inlet end of the water pump (6) through a pipeline, the lower end of the water heating tank (5) is provided with a liquid inlet (12), and the liquid inlet (12) is connected with the heater (13) through a pipeline.

5. The stirring tank for producing brightener as defined in claim 1, wherein the upper end of the electric three-way valve (9) is connected with the lower end of the stirring tank body (3), the lower end of the electric three-way valve (9) is provided with a meter (11), one end of the electric three-way valve (9) is a sewage draining end, and the lower end of the supporting leg (7) is provided with a universal wheel (10) with a brake.

6. The stirring tank for producing the brightening agent according to claim 1 or 5, characterized in that a mounting frame (17) is arranged in the middle of the upper end of the tank cover (14), the stirring mechanism comprises a speed reducer (18) and a stirring motor (19), the speed reducer (18) is fixed at the upper end of the mounting frame (17), the stirring motor (19) is fixed at the upper end of the speed reducer (18), an output shaft of the stirring motor (19) is in transmission connection with the speed reducer (18), an output shaft of the speed reducer (18) extends into the stirring tank body (3), a stirring shaft (24) is fixed at the end part of the output shaft of the speed reducer (18), and a plurality of stirring blades (25) are arranged on the stirring shaft (24).

Images