CN214969188U - Sizing material homogenizing device for hollow capsule production - Google Patents
Sizing material homogenizing device for hollow capsule production Download PDFInfo
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- CN214969188U CN214969188U CN202121394773.4U CN202121394773U CN214969188U CN 214969188 U CN214969188 U CN 214969188U CN 202121394773 U CN202121394773 U CN 202121394773U CN 214969188 U CN214969188 U CN 214969188U
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Abstract
The utility model relates to the technical field of hollow capsule production equipment, a rubber material homogenizing device for hollow capsule production is provided, aiming at solving the problems that the traditional glue solution homogenization is a simple mixing and stirring mode, the homogenizing efficiency is low, the texture of the homogenized glue solution is uneven, and the quality is poor, and the device comprises a lower frame and a homogenizing tank arranged at the upper end of the lower frame, wherein a baffle is horizontally arranged at the lower part of an inner cavity of the homogenizing tank, the baffle divides the inner cavity of the homogenizing tank into a homogenizing cavity positioned at the upper part and a gear cavity positioned at the lower part, a stirring homogenizing mechanism for homogenizing and mixing the rubber material is arranged in the homogenizing cavity, and a pressurizing mechanism is arranged on the top wall of the homogenizing cavity; the stirring homogenizing mechanism comprises a spiral stirring column which is rotatably inserted in the middle of the partition plate. The utility model discloses the high-efficient homogeneity of glue solution that is particularly useful for hollow capsule has higher social use value and application prospect.
Description
Technical Field
The utility model relates to an empty capsule production facility technical field, concretely relates to sizing material homogeneity device is used in empty capsule production.
Background
The existing capsule production process uses a capsule production line to produce capsules, but the existing production process is applied for years and is not improved, and a plurality of intermediate processes need to be manually participated in the production link, so that the product quality and the production efficiency of the whole production line are often influenced by people.
The existing capsule production is processed by glue dipping, drying, cooling, demoulding, cutting and sleeving to finish the forming production of the hollow capsule, wherein the key process is from glue solution to the forming manufacture of the hollow capsule, the glue solution needs to be homogenized before glue dipping to ensure the uniformity of the texture of the glue solution, the traditional glue solution homogenization is a pure mixing and stirring mode, the homogenization efficiency is low, and the homogenized glue solution has uneven texture and poor quality.
The patent with publication number CN210411007U discloses a homogenizer for producing yolk lecithin microcapsules, which comprises a homogenizer body and a cover hinged on the side wall of the homogenizer body, wherein the upper end of the homogenizer body is fixedly connected with a motor, the output end of the motor is fixedly connected with a reciprocating lead screw, the reciprocating lead screw is in threaded connection with a lead screw nut, the lead screw nut is connected with a chopping device for chopping raw materials, the device is used for chopping yolk lecithin during stirring, but the device has the defect that the homogenized glue solution has uneven texture, and therefore, a glue material homogenizing device for producing hollow capsules is provided.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model provides a not enough to prior art, the utility model provides a sizing material homogeneity device is used in hollow capsule production has overcome the not enough of prior art, reasonable in design, and compact structure aims at solving traditional glue solution homogeneity and is the mixed stirring mode of simplicity, and not only homogeneity is inefficiency, and the glue solution texture that the homogeneity goes out is inhomogeneous, the problem that the quality is poor.
(II) technical scheme
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:
a sizing material homogenizing device for producing hollow capsules comprises a lower rack and a homogenizing tank arranged at the upper end of the lower rack, wherein a partition plate is horizontally arranged at the lower part of an inner cavity of the homogenizing tank, the partition plate divides the inner cavity of the homogenizing tank into a homogenizing cavity positioned at the upper part and a gear cavity positioned at the lower part, a stirring homogenizing mechanism for homogenizing and mixing sizing materials is arranged in the homogenizing cavity, a pressurizing mechanism is arranged on the top wall of the homogenizing cavity, a feeding pipe and a discharging pipe are respectively installed on the top wall and the lower part of the side wall of the homogenizing tank corresponding to the homogenizing cavity in a penetrating way, and a feeding valve and a discharging valve are respectively installed on the feeding pipe and the discharging pipe;
the stirring homogenizing mechanism comprises a spiral stirring column which is rotatably inserted in the middle of the partition plate, the lower shaft end of the spiral stirring column sequentially penetrates through the bottom wall of the homogenizing tank and the top wall of the lower rack and is installed on the output end of a driving motor, the driving motor is installed on the inner top wall of the lower rack through a motor frame, a section of the lower shaft end of the stirring column, which is located in the gear cavity, is fixedly sleeved with a driving gear, the driving gear is meshed with a plurality of driven gears, and the upper shaft ends of the driven gears extend into the lower part of the inner cavity of the homogenizing cavity through a rotating shaft I and are coaxially provided with homogenizing impellers;
the pressurizing mechanism comprises a pressurizing cavity which is arranged on the top wall of the homogenizing tank in a penetrating mode, a pressurizing piston is arranged in an inner cavity of the pressurizing cavity in a sliding mode, the upper end of the pressurizing piston is arranged on the telescopic portion of a pressurizing cylinder, the pressurizing cylinder is fixed on the top wall of the pressurizing cavity, and a perforated plate used for limiting the pressurizing piston is arranged at the opening of the lower end of the pressurizing cavity.
Preferably, be equipped with backward flow homogeneity mechanism on the lateral wall that the homogeneity jar corresponds the homogeneity chamber position, backward flow homogeneity mechanism includes that both ends link up respectively and install the back flow that corresponds the upper and lower lateral wall of homogeneity jar position, be equipped with the drive chamber on the back flow, the drive intracavity is rotated and is installed and is used for driving the liquid drive wheel that the glue solution formed the circulation, install axis of rotation II on the lower axle head of liquid drive wheel, the lower extreme of axis of rotation II extends into the inner chamber of lower frame and installs driven pulley, and driven pulley is connected with drive pulley through the belt, drive pulley fixed mounting is on driving motor's output.
Preferably, a pressure gauge for monitoring the pressure in the homogenizing chamber in real time is mounted on the top wall of the homogenizing tank.
Preferably, the upper end of the spiral stirring column is rotatably arranged in the positioning shaft seat, and the positioning shaft seat is fixedly arranged at the lower end of the porous plate.
Preferably, a plurality of the driven gears are distributed in an annular array, and the number of the driven gears is more than or equal to three.
Preferably, a control panel is installed on the front wall of the lower rack, and a display screen and a control button are arranged on the control panel and a PLC is arranged in the control panel.
(III) advantageous effects
The embodiment of the utility model provides a sizing material homogeneity device is used in hollow capsule production possesses following beneficial effect:
1. the utility model discloses a stirring homogeneity mechanism and the integrated configuration of loading system, the spiral stirring post rotates and carries out the homogeneous mixing to the glue solution in the homogeneity chamber, combines the meshing transmission mechanism of a plurality of driven gears and drive gear simultaneously, drives a plurality of homogeneity impellers and rotates fast in step, realizes the fast homogeneous mixing efficiency of glue solution, has promoted the homogeneity effect of glue solution; meanwhile, the pressurizing piston is driven by the pressurizing cylinder to move downwards to pressurize the homogenizing cavity, so that the glue solution in the homogenizing cavity is guaranteed to improve the homogenizing effect under certain high pressure, and internal substances are fully combined to improve the homogenizing effect.
2. Through the integrated configuration of stirring homogeneity mechanism and backward flow homogeneity mechanism, after driving motor starts, combine the belt drive mechanism of driven band pulley, belt and drive pulley, drive the liquid drive wheel rotation of II upper ends of axis of rotation, with the glue solution of homogeneity chamber upper portion with the circulation homogeneity of the glue solution of homogeneity chamber lower part through the back flow realization with higher speed, cooperate with the homogeneity impeller of a plurality of synchronous fast rotations in homogeneity chamber lower part, promoted the homogeneity effect of glue solution greatly.
Drawings
The above characteristics, technical features, advantages and modes of realisation of a device for homogenising a mass for the production of hollow capsules will be further described in a clearly understandable manner, with reference to the accompanying drawings, which illustrate preferred embodiments.
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
fig. 3 is a schematic view of a combined structure of the middle driving gear and the driven gear of the present invention.
In the figure: the device comprises a lower frame 1, a homogenizing tank 2, a stirring homogenizing mechanism 3, a spiral stirring column 31, a motor frame 32, a driving motor 33, a driving gear 34, a driven gear 35, a homogenizing impeller 36, a positioning shaft seat 37, a backflow homogenizing mechanism 4, a return pipe 41, a driving cavity 42, a liquid driving wheel 43, a driven pulley 44, a belt 45, a driving pulley 46, a pressurizing mechanism 5, a pressurizing cavity 51, a pressurizing piston 52, a pressurizing cylinder 53, a porous plate 54, a feeding pipe 6, a feeding valve 7, a discharging pipe 8, a discharging valve 9, a partition plate 10, a control panel 11 and a pressure gauge 12.
Detailed Description
The invention will be further described with reference to the following figures 1-3 and examples:
example 1
A sizing material homogenizing device for producing hollow capsules comprises a lower rack 1 and a homogenizing tank 2 installed at the upper end of the lower rack 1, wherein a partition plate 10 is horizontally installed at the lower part of an inner cavity of the homogenizing tank 2, the partition plate 10 divides the inner cavity of the homogenizing tank 2 into a homogenizing cavity positioned at the upper part and a gear cavity positioned at the lower part, a stirring homogenizing mechanism 3 for homogenizing and mixing sizing materials is arranged in the homogenizing cavity, a pressurizing mechanism 5 is arranged on the top wall of the homogenizing cavity, a feeding pipe 6 and a discharging pipe 8 are respectively installed on the top wall and the lower part of the side wall of the homogenizing tank 2 corresponding to the homogenizing cavity in a penetrating mode, and a feeding valve 7 and a discharging valve 9 are respectively installed on the feeding pipe 6 and the discharging pipe 8;
in this embodiment, as shown in fig. 1 and 2, the stirring and homogenizing mechanism 3 includes a spiral stirring rod 31 rotatably inserted into the middle of the partition board 10, a lower shaft end of the spiral stirring rod 31 sequentially penetrates through the bottom wall of the homogenizing tank 2 and the top wall of the lower frame 1 and is installed at an output end of a driving motor 33, the driving motor 33 is installed on the inner top wall of the lower frame 1 through a motor frame 32, a section of the lower shaft end of the stirring rod 31 located in the gear cavity is fixedly sleeved with a driving gear 34, the driving gear 34 is meshed with a plurality of driven gears 35, an upper shaft end of the driven gear 35 extends into the lower part of the inner cavity of the homogenizing cavity through a rotating shaft i and is coaxially installed with a homogenizing impeller 36, it can be understood that the diameter of the driving gear 34 is larger than that of the driven gear 35, and a transmission ratio of the driving gear 34 to the driven gear 35 is 1: 3-5, effectively ensuring the rapid rotation of the homogenizing impeller 36 and improving the homogenizing effect;
the pressurizing mechanism 5 comprises a pressurizing cavity 51 which is arranged on the top wall of the homogenizing tank 2 in a penetrating way, a pressurizing piston 52 is arranged in the inner cavity of the pressurizing cavity 51 in a sliding way, the upper end of the pressurizing piston 52 is arranged on the extension and contraction of a pressurizing cylinder 53, the pressurizing cylinder 53 is fixed on the top wall of the pressurizing cavity 51, and a porous plate 54 used for limiting the pressurizing piston 52 is arranged at the opening at the lower end of the pressurizing cavity 51;
in the embodiment, the glue solution to be homogenized is input through the feeding pipe 6, then the feeding valve 7 is closed, the homogenizing chamber is sealed, the driving motor 33 is started to drive the spiral stirring column 31 to rotate, the glue solution in the homogenizing chamber is homogenized and mixed, and meanwhile, a plurality of homogenizing impellers 36 are driven to synchronously and rapidly rotate by combining a meshing transmission mechanism of a plurality of driven gears 35 and a driving gear 34, so that the rapid homogenizing and mixing efficiency of the glue solution is realized, and the homogenizing effect of the glue solution is improved; meanwhile, the pressurizing piston 52 is driven by the pressurizing cylinder 53 to move downwards to pressurize the homogenizing chamber, so that the glue solution in the homogenizing chamber is ensured to improve the homogenizing effect under a certain high pressure, the internal substances are fully combined, and the homogenizing effect is improved.
In this embodiment, as shown in fig. 1-2, a pressure gauge 12 for monitoring the pressure in the homogenizing chamber in real time is installed on the top wall of the homogenizing tank 2, so as to apply a suitable pressure conveniently and improve the homogenizing effect of the glue solution.
In this embodiment, as shown in fig. 2, the upper end of the spiral stirring rod 31 is rotatably installed in the positioning shaft seat 37, and the positioning shaft seat 37 is fixedly installed at the lower end of the porous plate 54, so as to ensure the limiting rotation of the spiral stirring rod 31 and improve the stability.
In this embodiment, as shown in fig. 3, a plurality of the driven gears 35 are distributed in an annular array, and the number of the driven gears 35 is more than or equal to three, so that synchronous and rapid rotation of the plurality of homogenizing impellers 36 is effectively ensured, and the homogenizing effect of the glue solution is improved.
In this embodiment, the inlet valve 7 and the outlet valve 9 are both solenoid valves, and it can be understood that the solenoid valves are industrial equipment controlled by electromagnetism, are automatic basic elements for controlling fluid, belong to actuators, are not limited to hydraulic pressure and pneumatic pressure, can be matched with different circuits to realize expected control, and the accuracy and flexibility of control can be ensured.
In this embodiment, as shown in fig. 1, a control panel 11 is installed on the front wall of the lower frame 1, a display screen and a control button are installed on the control panel 11, and a PLC controller is installed in the control panel 11, in this embodiment, the model of the PLC controller is siemens S7-200, and the control panel 11 is connected with a driving motor 33, a pressurizing cylinder 53, a feeding valve 7, a discharging valve 9 and a pressure gauge 12 through electric control lines;
the processing personnel is through control button on to control panel 11, start-stop of effectual control driving motor 33, and then realize the quick homogeneity mixing efficiency of glue solution, the homogeneity effect of glue solution has been promoted, combine pressure gauge 12 and pressurization cylinder 53's setting, pressurization piston 52 is under pressurization cylinder 53's drive, the downward movement pressurizes to the homogeneity intracavity, guarantee that the glue solution in the homogeneity intracavity promotes the homogeneity effect under certain high pressure, the inside material fully combines, the homogeneity effect is improved, the glue solution that the homogeneity was accomplished is through the ejection of compact of open row material valve 9 and row material pipe 8, accomplish the homogeneity processing.
Example 2
The difference between this embodiment and embodiment 1 is that, as shown in fig. 1 and 2, a backflow homogenizing mechanism 4 is disposed on a side wall of the homogenizing tank 2 corresponding to the homogenizing chamber, the backflow homogenizing mechanism 4 includes a backflow pipe 41 having two ends respectively penetrating and mounted on upper and lower side walls of the homogenizing tank 2 corresponding to the homogenizing chamber, a driving chamber 42 is disposed on the backflow pipe 41, a liquid driving wheel 43 for driving glue solution to form circulation is rotatably mounted in the driving chamber 42, a rotating shaft ii is mounted at a lower shaft end of the liquid driving wheel 43, a lower end of the rotating shaft ii extends into an inner cavity of the lower frame 1 and is mounted with a driven pulley 44, and the driven pulley 44 is connected with a driving pulley 46 through a belt 45, it can be understood that a tensioning unit for ensuring tightness of the belt 45 is disposed on the belt 45, the tensioning unit can be a tensioning pulley, the driving pulley 46 is fixedly mounted on an output end of the driving motor 33, after the driving motor 33 is started, the belt transmission mechanism of the driven belt wheel 44, the belt 45 and the driving belt wheel 46 is combined to drive the liquid driving wheel 43 at the upper end of the rotating shaft II to rotate, the glue solution at the upper part of the homogenizing cavity is accelerated to be circularly homogenized with the glue solution at the lower part of the homogenizing cavity through the return pipe 41, and the homogenizing effect of the glue solution is greatly improved by matching with the plurality of synchronously and rapidly rotating homogenizing impellers 36 at the lower part of the homogenizing cavity.
Other undescribed structures refer to example 1.
The embodiment of the present invention discloses a preferred embodiment, but not limited thereto, and those skilled in the art can easily understand the spirit of the present invention according to the above embodiment, and make different extensions and changes, but do not depart from the spirit of the present invention, all of which are within the protection scope of the present invention.
Claims (6)
1. A sizing material homogenizing device for producing hollow capsules comprises a lower rack (1) and a homogenizing tank (2) installed at the upper end of the lower rack (1), and is characterized in that a partition plate (10) is horizontally installed at the lower part of an inner cavity of the homogenizing tank (2), the partition plate (10) divides the inner cavity of the homogenizing tank (2) into a homogenizing cavity located at the upper part and a gear cavity located at the lower part, a stirring homogenizing mechanism (3) for homogenizing and mixing sizing materials is arranged in the homogenizing cavity, a pressurizing mechanism (5) is arranged on the top wall of the homogenizing cavity, a feeding pipe (6) and a discharging pipe (8) are respectively installed on the top wall and the lower part of the side wall of the homogenizing tank (2) corresponding to the position of the homogenizing cavity in a penetrating mode, and a feeding valve (7) and a discharging valve (9) are respectively installed on the feeding pipe (6) and the discharging pipe (8);
the stirring homogenizing mechanism (3) comprises a spiral stirring column (31) which is rotatably inserted into the middle of the partition plate (10), the lower shaft end of the spiral stirring column (31) sequentially penetrates through the bottom wall of the homogenizing tank (2) and the top wall of the lower rack (1) and is installed at the output end of a driving motor (33), the driving motor (33) is installed on the inner top wall of the lower rack (1) through a motor rack (32), a section of the lower shaft end of the stirring column (31), which is located in the gear cavity, is fixedly sleeved with a driving gear (34), the driving gear (34) is meshed with a plurality of driven gears (35), and the upper shaft end of each driven gear (35) extends into the lower part of the inner cavity of the homogenizing cavity through a rotating shaft I and is coaxially provided with a homogenizing impeller (36);
the pressurizing mechanism (5) comprises a pressurizing cavity (51) which is arranged on the top wall of the homogenizing tank (2) in a penetrating mode, a pressurizing piston (52) is arranged in an inner cavity of the pressurizing cavity (51) in a sliding mode, the upper end of the pressurizing piston (52) is arranged on the telescopic portion of a pressurizing cylinder (53), the pressurizing cylinder (53) is fixed on the top wall of the pressurizing cavity (51), and a porous plate (54) used for limiting the pressurizing piston (52) is arranged at an opening of the lower end of the pressurizing cavity (51).
2. The apparatus of claim 1, wherein the apparatus further comprises: be equipped with backward flow homogeneity mechanism (4) on the lateral wall that homogeneity jar (2) correspond the homogeneity chamber position, backward flow homogeneity mechanism (4) are including both ends link up respectively and install back flow (41) of lateral wall about homogeneity jar (2) corresponds the homogeneity chamber position, be equipped with drive chamber (42) on back flow (41), drive chamber (42) internal rotation is installed and is used for driving liquid glue to form endless liquid drive wheel (43), install axis of rotation II on the lower axle head of liquid drive wheel (43), the lower extreme of axis of rotation II extends into the inner chamber of lower frame (1) and installs driven pulley (44), and driven pulley (44) are connected with drive pulley (46) through belt (45), drive pulley (46) fixed mounting is on the output of driving motor (33).
3. The apparatus of claim 1, wherein the apparatus further comprises: and a pressure gauge (12) for monitoring the pressure in the homogenizing cavity in real time is arranged on the top wall of the homogenizing tank (2).
4. The apparatus of claim 1, wherein the apparatus further comprises: the upper end of the spiral stirring column (31) is rotatably arranged in the positioning shaft seat (37), and the positioning shaft seat (37) is fixedly arranged at the lower end of the porous plate (54).
5. The apparatus of claim 1, wherein the apparatus further comprises: the driven gears (35) are distributed in an annular array, and the number of the driven gears (35) is more than or equal to three.
6. The apparatus of claim 1, wherein the apparatus further comprises: install control panel (11) on the antetheca of lower frame (1), be equipped with display screen and control button on control panel (11) and built-in have the PLC controller.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121394773.4U CN214969188U (en) | 2021-06-22 | 2021-06-22 | Sizing material homogenizing device for hollow capsule production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202121394773.4U CN214969188U (en) | 2021-06-22 | 2021-06-22 | Sizing material homogenizing device for hollow capsule production |
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| CN214969188U true CN214969188U (en) | 2021-12-03 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114469740A (en) * | 2021-12-29 | 2022-05-13 | 青岛湃睿生物科技有限公司 | Preparation process of deep-layer soothing and repairing gel |
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2021
- 2021-06-22 CN CN202121394773.4U patent/CN214969188U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114469740A (en) * | 2021-12-29 | 2022-05-13 | 青岛湃睿生物科技有限公司 | Preparation process of deep-layer soothing and repairing gel |
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Effective date of registration: 20220901 Address after: 242605 baidihongchuan, Jingde County, Xuancheng City, Anhui Province Patentee after: ANHUI HUANGSHAN CAPSULE Co.,Ltd. Address before: 242600 No.7 Huangjia Avenue, huangjiaqiao Economic Development Zone, Jingde County, Xuancheng City, Anhui Province Patentee before: Anhui Derong Pharmaceutical Equipment Co.,Ltd. |
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