CN214964818U - Food preparation machine with reliable structure - Google Patents
Food preparation machine with reliable structure Download PDFInfo
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- CN214964818U CN214964818U CN202120356353.0U CN202120356353U CN214964818U CN 214964818 U CN214964818 U CN 214964818U CN 202120356353 U CN202120356353 U CN 202120356353U CN 214964818 U CN214964818 U CN 214964818U
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Abstract
The utility model discloses a food preparation machine of reliable structure, include the host computer and install in the stirring cup of host computer, the host computer includes the motor, the motor includes by interior and the motor shaft that sets gradually outward, rotor subassembly and stator module, the stirring cup includes by motor shaft driven stirring sword, the rotor subassembly includes rotor core, magnetic shoe and end plate, the magnetic shoe is along axial cartridge in rotor core, the terminal surface of end plate crimping magnetic shoe is in order to be spacing to its axial, the motor shaft cover is equipped with the fan, the end plate be equipped with the spacing first spacing portion of rotor core circumference and with the spacing portion of the spacing second of fan circumference. The utility model provides a food preparation machine that the structure is reliable, first spacing portion and second spacing position make fan, end plate, rotor core three synchronous revolution, and the structure is firm, reduces motor energy loss and motor noise, improves the work efficiency of motor, and then improves food preparation machine's crushing efficiency. Each spacing mode is independent, and the assembly is simple orderly, and assembly efficiency is high.
Description
Technical Field
The utility model relates to a food processing technical field, concretely relates to reliable food preparation machine of structure.
Background
The food processing machine mainly comprises a host and a stirring cup arranged on the host, wherein the host comprises a motor, the motor comprises a motor shaft, a rotor assembly and a stator assembly which are sequentially arranged from inside to outside, the stirring cup comprises a stirring knife driven by the motor shaft, and the stirring knife rotates to cut and crush food materials in the stirring cup. The rotor assembly comprises a rotor core, magnetic shoes and end plates for limiting the magnetic shoes.
Existing food processors are typically provided with a fan on the motor shaft such that the fan rotates with the motor shaft. The fan only realizes that circumference is spacing through the interference joint with the motor shaft, and spacing effect is relatively poor, and the fan is easy not hard up, and the structure is unreliable.
Disclosure of Invention
An object of the utility model is to provide a food preparation machine of reliable structure for solve the easy not hard up problem of fan among the current food preparation machine.
In order to realize the above-mentioned purpose, the utility model provides a food preparation machine of reliable structure, include the host computer and install in the stirring cup of host computer, the host computer includes the motor, the motor includes by interior and the motor shaft that sets gradually outward, rotor subassembly and stator module, the stirring cup includes by motor shaft driven stirring sword, the rotor subassembly includes rotor core, magnetic shoe and end plate, the magnetic shoe is along axial cartridge in rotor core, the terminal surface of end plate crimping magnetic shoe is in order to be spacing to its axial, the motor shaft cover is equipped with the fan, the end plate be equipped with the spacing first spacing portion of rotor core circumference and with the spacing portion of the spacing second of fan circumference.
The utility model provides a pair of reliable structure among the food preparation machine, the rotor subassembly includes the end plate, end plate crimping magnetic shoe is in order to be spacing to its axial, the motor shaft cover is equipped with the fan in order to cool down the motor, avoid the high temperature to cause the device to damage, thereby the end plate sets up first spacing portion to realize spacing with rotor core's circumference, can be with rotor core synchronous revolution, the end plate sets up spacing portion of second can be spacing with fan circumference, thereby make the fan, the end plate, rotor core three synchronous revolution, the structure is firm, the fan is difficult not hard up, can reduce motor energy loss and motor noise, the work efficiency of motor is improved, and then the reliable structure's of food preparation machine crushing efficiency is improved. The end plate is spacing with rotor core and fan respectively through first spacing portion and the spacing portion of second, and each limit structure is independent, and the workman is at the installation, at first targets in place end plate and rotor core assembly, then assembles the fan, need not consider fan and rotor core's position corresponding relation at the in-process of assembling the fan only need with fan and end plate to it can, the assembly is simple orderly, assembly efficiency is high.
In a preferred implementation of the structurally reliable food processor, the density of the rotor core is greater than that of the end plate, the rotor core is provided with a weight-removing hole, and the first limiting portion is a limiting column inserted into the weight-removing hole.
The rotor core is provided with the weight removing hole, on one hand, the weight removing hole can be matched with the first limiting part to realize circumferential limiting, and the mode of matching the column holes is adopted, so that the structure is reliable, the production and the processing are simple, and the assembly is simple; on the other hand, the weight reduction effect can be further achieved through the weight reduction holes, the dynamic balance of the rotor core is improved, the working noise and the energy abrasion of the motor are reduced, the density of the rotor core is larger than that of the end plate, and the rotor core is heavier than the end plate, so that the weight reduction holes are formed in the rotor core and can reduce weight, and the limiting columns are located on the end plate to be weighted properly, so that the dynamic balance of the rotor assembly is facilitated, and the working noise is reduced.
In a preferred embodiment of the structurally sound food processor, the density of the end plate is greater than the density of the fan, the end face of the fan is provided with insertion posts, and the second limiting portion is insertion holes into which the insertion posts are inserted.
The fan and the end plate are circumferentially limited in a column hole matched mode, a worker can align the plug-in mounting column and the plug-in mounting hole, the fan and the end plate are directly compressed, the assembly is simple, and the structure is reliable. The plug-in column and the plug-in hole are simple in structure, the plug-in hole is formed in the end plate with high density, the limiting column is located on the fan with low density, the dynamic balance effect of the end plate and the fan in the motor operation process is kept, and the noise of the motor is reduced. In addition, the end plate is usually required to be cut to correct the unbalance of the motor in the process of the motor dynamic balance test, so that the density of the end plate is greater than that of the fan, and the dynamic balance adjusting speed can be accelerated when the end plate is cut.
In the preferred realization of food preparation machine of reliable structure, rotor core is equipped with the heavy hole of going, and first spacing portion is for inserting the spacing post in the heavy hole of going, and spacing post and plug-in mounting hole separation setting.
Spacing post is as first spacing portion, and the cartridge hole is as the spacing portion of second, and the separation of first spacing portion and the spacing portion of second sets up, avoids the end plate to be too big at the position load that is equipped with spacing post, causes this position stress big, and the condition of end plate damage is favorable to the life of extension motor.
In a preferred embodiment of the structurally sound food processor, the end plate is provided with a recess into which the fan projects; or the end plate is provided with a protrusion, and the fan is provided with a groove for the protrusion to extend into.
The end plate is equipped with recess and fan sharing axial height, plays the effect that reduces the motor height, reduces motor noise, moreover, reduces the host computer height, the accomodating of the host computer of being convenient for.
In a preferred embodiment of the structurally sound food processor, the recess has a non-circular configuration, the projection and the non-circular configuration matching each other.
The end plate is provided with the arch, and the fan is provided with the recess that is used for the arch to stretch into, and the recess is the non-circular structure, thereby protruding and non-circular structure phase-match realize only changeing spacingly, and it is spacing further to realize circumference, avoids fan and end plate to take place relative rotation, and the end plate passes through arch and recess with the fan and realizes synchronous revolution, and the structure is reliable.
In a preferred embodiment of the structurally sound food processor, the ratio of the depth of the projection projecting into the recess to the height of the recess is 0.9 to 1.
The bonding strength of the end plate and the fan is ensured, and the limiting is reliable.
In a preferred embodiment of the structurally sound food processor, the end plate has a density which is greater than the density of the fan and is provided with a balancing step for cutting during the dynamic balancing correction.
The balance step is used for cutting, and dynamic balance correction of the motor is facilitated.
In the preferred implementation mode of the food processor with reliable structure, the end face of the end plate is provided with a clearance groove, the first limiting part is a limiting column, and the root part of the limiting column is positioned in the clearance groove and is provided with a fillet.
In the motor working process, the root of the limiting column is stressed greatly, so that a fillet is added to the root and the gap is avoided, the stress concentration is reduced, the limiting column is prevented from being broken, the structural strength is ensured, and the service life of the motor is prolonged.
In a preferred embodiment of the structurally reliable food processor, the end face of the end plate is provided with an annular step for pressing the magnetic shoes and a mounting step for fastening to the motor shaft, the mounting step and the annular step defining a clearance groove.
The annular step limits the magnetic shoe, so that the end plate can be prevented from being too large in size, dynamic balance is guaranteed, motor load is reduced, and motor working noise is reduced; the mounting step is used for fixing with a motor shaft, so that the structural strength is ensured; the clearance groove has the weight reduction effect and the clearance effect, and the overlarge stress of the root is avoided.
Drawings
The accompanying drawings, which are described herein, serve to provide a further understanding of the invention and constitute a part of this specification, and the exemplary embodiments and descriptions thereof are provided for explaining the invention without unduly limiting it.
Fig. 1 is a schematic structural diagram of a food processor with a reliable structure according to embodiment 1 of the present invention.
Fig. 2 is a cross-sectional view of a host provided in embodiment 1 of the present invention.
Fig. 3 is a cross-sectional view of a motor provided in embodiment 1 of the present invention.
Fig. 4 is a schematic structural diagram of an upper motor support provided in embodiment 1 of the present invention.
Fig. 5 is a cross-sectional view of the upper motor mount provided in embodiment 1 of the present invention.
Fig. 6 is a schematic structural view of a lower motor support provided in embodiment 1 of the present invention.
Fig. 7 is a schematic structural view of the lower motor support provided in embodiment 1 of the present invention after being inverted.
Fig. 8 is a schematic structural diagram of a rotor assembly provided in embodiment 1 of the present invention.
Fig. 9 is a schematic structural diagram of a rotor core according to embodiment 1 of the present invention.
Fig. 10 is a cross-sectional view of an upper end plate according to embodiment 1 of the present invention.
Fig. 11 is a schematic structural view of an upper end plate according to embodiment 1 of the present invention.
Fig. 12 is a cross-sectional view of a lower end plate according to embodiment 1 of the present invention.
Fig. 13 is a cross-sectional view of a motor according to embodiment 2 of the present invention.
Fig. 14 is a cross-sectional view of a motor according to embodiment 3 of the present invention.
Fig. 15 is a schematic structural view of an end plate according to embodiment 3 of the present invention.
Fig. 16 is a schematic structural diagram of a fan according to embodiment 3 of the present invention.
Fig. 17 is an exploded schematic view of a stator assembly according to embodiment 4 of the present invention.
Fig. 18 is a cross-sectional view of a stator assembly provided in embodiment 4 of the present invention.
Fig. 19 is a schematic structural diagram of a stator assembly according to embodiment 4 of the present invention.
Fig. 20 is a schematic structural diagram of a stator core according to embodiment 4 of the present invention.
Fig. 21 is a schematic structural diagram of an upper winding support provided in embodiment 4 of the present invention.
Fig. 22 is an enlarged schematic view of section a provided in fig. 21.
Fig. 23 is a schematic view of a positional relationship between an inner spacer and a stator tooth shoe according to embodiment 5 of the present invention.
Fig. 24 is a schematic view of a positional relationship between an inner spacer and a stator tooth shoe according to embodiment 6 of the present invention.
Fig. 25 is a sectional view of a motor according to embodiment 7 of the present invention.
Fig. 26 is a top view of a motor shaft according to embodiment 7 of the present invention.
Fig. 27 is a cross-sectional view of a motor shaft according to embodiment 7 of the present invention.
Fig. 28 is a schematic structural view of a boss provided in embodiment 7 of the present invention.
Fig. 29 is a sectional view of a motor according to embodiment 8 of the present invention.
Description of reference numerals: 10-a host machine; 11-a housing; 111-a body; 112-a base; 20-stirring cup; 30-a motor; 31-a motor support; 311-upper motor mount; 3111-step up; 3112-a circumferential limit portion; 3113-framework; 3114-encapsulating; 3115-outlet holes; 312-lower motor mount; 3121-lower step; 3122-vent; 3123-an annular support wall; 313-a via; 314-a coaming; 32-motor shaft; 321-a drain hole; 3211-boss; 322-meshing teeth; 33-a rotor assembly; 331-rotor core; 3311-magnetic shoe mounting groove; 3312-Deweight wells; 3313-magnetic isolation hole; 3314-magnetism isolating groove; 332-magnetic shoe; 333-end plate; 3331-annular step; 3332-balance step; 3333-balance groove; 3334-avoiding the cavity; 3335-first limiting part; 3336-second limiting part; 3337-avoiding groove; 334-limit posts; 3341 upper limiting column; 3342 lower restraining posts; 335-upper end plate; 336-lower end plate; 34-a stator assembly; 341-stator core; 3411-a fixing hole; 3412-a stator yoke; 3413-stator teeth; 3414-stator tooth shoes; 342-a stator winding; 343-winding support; 3431-outer barrier; 3432-inner separator plate; 3433-wire-clamping groove; 3434-winding wall; 40-screws; 41-a threaded hole; 42-punching; 50-sealing ring; 60-a bearing; 61-an upper bearing; 70-a fan; 71-an annular plate; 72-a blade; 73-a substrate; 74-cartridge column.
Detailed Description
In order to more clearly explain the overall concept of the present invention, the following detailed description is given by way of example in conjunction with the accompanying drawings.
It should be noted that in the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the scope of the present invention is not limited by the specific embodiments disclosed below.
Example 1
As shown in fig. 1 and 2, the food processor with a reliable structure comprises a main body 10 and a stirring cup 20 installed on the main body, wherein the main body 10 comprises a casing 11 and a motor 30 fixed on the casing, the motor 30 comprises a motor bracket 31, and a motor shaft 32, a rotor assembly 33 and a stator assembly 34 which are sequentially arranged from inside to outside, and the stirring cup 20 comprises a stirring knife driven by the motor shaft 32. The stator assembly 34 is fixed to the motor bracket 31, the casing 11 includes a main body 111 and a base 112 fixed to a bottom of the main body, and the main body 111 and the base 112 axially clamp the motor bracket 31.
More preferably, the motor bracket 31 is provided with a radially outwardly protruding holding step, the holding step circumferentially surrounds the motor bracket 31, and the main body 111 and the base 112 hold the holding step.
More specifically, as shown in fig. 3, the motor bracket 31 includes an upper motor bracket 311 and a lower motor bracket 312 that clamp the stator assembly, the clamping steps include an upper step 3111 provided at the upper motor bracket 311 and a lower step 3121 provided at the lower motor bracket 312, the main body 111 is provided with an upper limit structure that presses the upper step, and the base 112 is provided with a lower limit structure that supports the lower step.
It should be noted that the present invention is not limited to the above embodiment, and in fact, in another embodiment, the motor bracket does not need to be provided with a clamping step, and the main body and the base can clamp the upper end face of the upper motor bracket and the lower end face of the lower motor bracket.
As shown in fig. 4, the side wall of the motor holder 31 is of a non-circular structure to form a circumferential stopper 3112, and the main body or the base is engaged with the circumferential stopper 3112. The non-circular structure is a polygonal structure or an elliptical structure.
In order to improve the assembly efficiency, in a next more preferred embodiment of the present embodiment, referring to fig. 2 and 4, a circumferential stopper 3112 is provided on the upper motor holder 311, the main body 111 is engaged with the circumferential stopper 3112, the base is locked to the main body by a fastener (not shown), and the fastener is a screw.
In order to prevent the screw from being exposed to the user's view, the screw is usually locked from the base 112 to the main body 111, which results in the need to pre-fix the motor 30 and the main body 111, cover the base 112 and the main body 111, and finally fix the base 112 and the main body 111 with the screw during the assembly process of the motor. Therefore, through setting up spacing portion 3112 of circumference at last motor support 311, can match well with the main part last motor support 311 earlier, make unable relative rotation between them, realize motor 30 and main part 111 fixed in advance, close the in-process of base 112 at the lid, motor 30 can not make a round trip to rotate, close base 112 back through the screw with base 112 and main part 111 locking after, at the in-process of locking, motor 30 is spacing reliable with main part 111, can not take place to rotate, more convenient assembly, greatly improve assembly efficiency, save the time of assembly.
As shown in fig. 4, the motor bracket is provided with a clamping step, and the projection of the clamping step in the horizontal direction is externally connected to the projection of the circumferential limiting part in the horizontal direction. Specifically, the upper motor support 311 is provided with an upper step 3111 as a part of the clamping step, and a projection of the upper step 3111 in the horizontal direction is circumscribed to a projection of the circumferential limiting portion in the horizontal direction.
With reference to fig. 2 and 4, the lateral portion of the end surface of the upper motor support 311 forms a circumferential limiting portion, the clamping step is located below the circumferential limiting portion, the main body 111 is provided with a sealing ring which is axially abutted against the clamping step, the sealing ring is radially abutted against the circumferential limiting portion, and only one limiting structure is used for limiting the main body and the motor support in radial, circumferential and axial directions, so that the limiting is reliable.
In a preferred embodiment, the top of the main body 111 is provided with an opening for exposing the upper motor support 311, as shown in fig. 5, the upper motor support 311 includes a frame 3113 and an encapsulating layer 3114, and the encapsulating layer 3114 covers the top surface of the frame 3113.
The top of the main body 111 is provided with an opening, and the end surface of the upper motor support 311 is exposed out of the main body, so that the height of the main machine is reduced, the center of gravity of the whole machine is favorably moved downwards, and larger vibration noise is avoided. The framework 3113 enables the upper motor support 311 to maintain sufficient support strength, preferably made of metal, so that the stirring cup is supported by sufficient strength, and the structural stability is ensured; the encapsulating layer 3114 plays buffering, absorbing effect on the one hand, and on the other hand plays insulating effect, avoids the metal to expose and the electric leakage accident that causes, guarantees the safety of using.
Of course, in order to avoid the risk of electric leakage caused by the exposure of the upper motor bracket, in another preferred embodiment, the upper motor bracket is made of plastic, and the motor shaft is exposed from the shaft hole of the upper motor bracket and is provided with a plastic connector.
The utility model discloses do not do the restriction to stator module's fixed mode, for example, in an embodiment, as shown in fig. 3, go up motor support 311 and lower motor support 312 along axial centre gripping stator module 34, stator core 341 of stator module 34 is equipped with fixed orifices 3411, goes up motor support 311 and lower motor support 312 and is equipped with screw hole 41 and perforation 42 respectively, and screw 40 passes perforation 42 and fixed orifices 3411 lock in screw hole 41 in proper order.
In addition, the specific structure of the stator assembly is described in detail in the following embodiments.
Preferably, referring to fig. 3, a wire outlet hole 3115 is formed at a side portion of the upper motor support 311. Avoid interconnecting link winding, guarantee the safety of using.
In a preferred embodiment, referring to fig. 2, the clamping step is provided with a sealing ring 50 cooperating with the body and the seat.
In one embodiment, referring to fig. 2 and 3, the motor shaft 32 is sleeved with a bearing 60 fixed to the motor bracket 31, an axial installation space is formed between the motor bracket 31 and the rotor core 331 of the rotor assembly 33, and the bearing 60 is located in the axial installation space.
In one embodiment, the stator assembly 34 includes a stator core 341 and a stator winding 342 disposed on the stator core 341, the stator core 341 is fixed to the motor bracket 31, the motor bracket 31 is provided with a through hole 313, and the through hole 313 allows the motor shaft 32 to pass through the bearing 60 and then be exposed.
In a preferred embodiment, the end surface of the rotor core 311 is recessed from the end surface formed by the stator winding 342 to form a first portion of the axial installation space, and the bearing 60 is extended into the first portion, that is, the bearing 60 is overlapped with the height of the stator winding, so as to further reduce the height of the motor.
In the embodiment shown in fig. 3, the fan 70 extends into the first portion and the bearing 60 extends into the fan 70. Although the bearing 60 does not coincide with the height of the stator windings 342 in the embodiment shown in fig. 3, in fact, the height of the fan 70 may be adjusted to allow both the fan 70 and the bearing 60 to extend into the first portion, as desired. Thereby achieving better height reducing effect.
In a preferred embodiment, as shown in fig. 3, the upper end of the motor shaft 32 protrudes from the through hole of the upper motor holder 311 for fixing with the stirring blade; the end surface of the lower end of the motor shaft 32 is located in the through hole 313 of the lower motor support 312, i.e., the lower end surface of the motor shaft 32 is flush with or recessed in the bottom end surface of the lower motor support 312.
The terminal surface of motor shaft is arranged in the through-hole, compares in the mode that stretches out the through-hole, has both avoided the increase of motor axial height, can also make motor support 31's terminal surface as the holding surface, more makes things convenient for the fixed cooperation of motor and casing, can make the motor place on a plane steadily.
In a preferred embodiment, as shown in fig. 3, the bore diameter of the through hole 313 is smaller than the outer diameter of the outer ring of the bearing 60.
In a next more preferred embodiment of this embodiment, referring to fig. 3, the motor bracket 31 is provided with a shroud 314 extending toward the rotor assembly 33, the shroud 314 defining a bearing mounting chamber, and an outer race of the bearing being fixed to the shroud 314.
In a preferred embodiment, as shown in fig. 6 and 7, the side wall of the lower motor support 312 is bent from top to bottom toward the center to form a lower step 3121, the stator core 341 overlaps the upper end surface of the lower step, the lower end surface of the lower step overlaps the lower limit structure, and a sealing ring 50 is disposed between the lower step and the lower limit structure.
Preferably, a vent hole is formed in a side wall of the lower motor support 312, and the lower motor support 312 includes an annular support wall 3123 between the lower step 3121 and the vent hole 3122, which blocks inward deformation of the sealing ring 50.
The utility model discloses do not limit to the concrete structure of rotor subassembly, in an embodiment, as shown in FIG. 8, rotor subassembly 33 includes rotor core 331, magnetic shoe 332 and end plate 333, and rotor core 331 is equipped with magnetic shoe mounting groove 3311, and magnetic shoe 332 follows the axial cartridge in magnetic shoe mounting groove 3311, and end plate 333 crimping magnetic shoe 332's terminal surface and rotor core 331's terminal surface.
The end plate 333 can avoid the magnetic shoe 332 from moving axially and separating from the rotor core, and on the other hand, the end plate 333 is in compression joint with the end face of the rotor core 331, so that the overall bonding strength of the rotor assembly is improved, the reliability of the motor is improved, the noise of the motor is reduced, and the user experience is improved.
In one embodiment, the rotor core 331 has a weight-removing hole 3312, the end plate 333 has a pressing surface pressed against the end surface of the magnetic shoe and a stopper 334 inserted into the weight-removing hole 3312, and the stopper 334 cooperates with the weight-removing hole 3312 to rotate the end plate with the rotor core.
The axial limit of the magnetic shoe is strengthened by the pressure joint surface, and the integral bonding strength of the rotor assembly is improved; the spacing post realizes with the cooperation of the weight-removing hole that the circumference of end plate and rotor core is spacing to make the end plate along with rotor core synchronous revolution, avoid the loss of motor energy, further improve the mechanical strength of motor, guarantee motor speed and the reliable food preparation machine's of structure crushing effect.
In a preferred embodiment, as shown in FIG. 8, the heel of the restraint post 334 is recessed within the crimp surface. The mode helps to realize the clearance of the fillet at the root of the limiting column, reduces the stress of the limiting column and avoids the fracture of the limiting column.
In a preferred embodiment, the end plate covers the magnetic shoe mounting groove.
More preferably, as shown in fig. 9, the shoe installation grooves 3311 include a plurality of segments extending in the circumferential direction of the rotor core and spaced apart from each other, each segment defining a regular polygonal structure, and as shown in fig. 10, the end plate 333 is provided with an annular step 3331 covering each segment.
Further, with reference to FIGS. 9 and 10, the inner diameter D of the annular step2Inner circle diameter R of regular polygon structure2Inner circle diameter circumcircle R of regular polygon structure3Satisfy R2<D2<R3。
It should be noted that the present invention is not limited to an embodiment in which the end plate completely covers the magnetic shoe installation groove, and in fact, in another preferred embodiment, as shown in fig. 11, the end plate 333 only partially covers the magnetic shoe installation groove, and in conjunction with fig. 9, the magnetic shoe installation groove 3311 includes a plurality of segments extending along the circumferential direction of the rotor core and spaced apart from each other, and each segment defines a regular polygonal structure, and the inner circle diameter R of the regular polygonal structure2Outer diameter D of end plate1Satisfies the condition that D is more than or equal to 1.031/R2Less than or equal to 1.3. In the present embodiment, the bottom surface of the end plate can be directly used as a pressure contact surface, and an annular step is not required.
In a preferred embodiment, referring to fig. 10, the end plate 333 is provided with a balancing step 3332 protruding from the side facing away from the magnetic shoe, and the balancing step 3332 is used for cutting during dynamic balance correction.
Through set up balanced step on the end plate, when carrying out the dynamic balance measurement to the motor, can cut balanced step as required to optimize the dynamic balance of motor, reduce the noise that the motor caused because of the dynamic balance is poor in the course of the work.
Of course, the way of optimizing the dynamic balance of the motor is not limited to the one described above, and in fact, in another preferred embodiment, as shown in fig. 11, the end plates are evenly provided with balance grooves 3333 for accommodating balance mud along the circumferential direction thereof on the side facing away from the rotor core. The balance of the motor is adjusted and optimized by adding balancing mud to the balancing recess 3333.
In a preferred embodiment, as shown in fig. 8, the end plate 333 is provided with an avoidance cavity for the avoidance bearing 60, and in conjunction with fig. 10, the balance step 3332 defines the avoidance cavity 3334.
In a preferred embodiment, as shown in fig. 8, the magnetic shoe mounting groove penetrates in the axial direction of the rotor core to expose the upper end surface and the lower end surface of the magnetic shoe 332, and the end plate 333 includes an upper end plate 335 to be pressed against the upper end surface of the magnetic shoe and a lower end plate 336 to be pressed against the lower end surface of the magnetic shoe.
In a next preferred embodiment of this embodiment, at least one of the upper end plate 335 and the lower end plate 336 is provided with blades to form a fan, and the lower end plate functions as a fan in the embodiment shown in fig. 8. Preferably, a flat gasket is provided between the fan and the bearing to prevent the fan end face from being deformed by the bearing pressure.
The utility model discloses do not injecing the concrete structure of end plate, in order to improve the assembly efficiency of end plate, the end plate structure adopts following arbitrary embodiment:
first embodiment, referring to fig. 8, the outer diameter D of the end plate1Outer diameter R of rotor core1Satisfies the following conditions: 0.9R1≤D1≤R1。
In the second embodiment, referring to fig. 9, the rotor core 331 has a plurality of weight-removing holes 3312 uniformly arranged along the circumferential direction thereof.
In the third embodiment, referring to fig. 10 and 12, the end plate 333 includes an upper end plate 335 provided on the upper side of the rotor core and a lower end plate 336 provided on the lower side of the rotor core, the stopper column 334 includes an upper stopper column 3341 provided on the upper end plate and a lower stopper column 3342 provided on the lower end plate, and the upper stopper column 3341 and the lower stopper column 3342 are provided at corresponding positions, have the same shape, and have the same outer diameter.
In the fourth embodiment, the end plate includes an upper end plate 335 disposed on the upper side of the rotor core and a lower end plate 336 disposed on the lower side of the rotor core, the limiting posts include an upper limiting post 3341 disposed on the upper end plate and a lower limiting post 3342 disposed on the lower end plate, and the counterweight holes include an upper counterweight hole engaged with the upper limiting post and a lower counterweight hole engaged with the lower limiting post. Referring to fig. 8, 10 and 12, the upper limiting column has a length L1The length of the lower limit column is L2The length of the upper weight-removing hole is L3The length of the lower heavy hole is L4The thickness of the rotor core is L5In FIG. 8, the upper and lower deduplication holes communicate, L5=L3+L4>L1+L2。
Of course, the upper and lower deduplication holes may not be communicated, and in the non-communicated state, it is preferable that: l is3<0.5L5And L is4<0.5L5。
When any of the four embodiments described above is employed, it contributes to improving the assembly efficiency of the end plate: the first embodiment can facilitate the manual holding and aligning of workers, has the pre-fixing effect, further facilitates the insertion of the limiting column into the weight removing hole, and improves the assembly efficiency; the second embodiment can help to increase the matching probability of the weight-removing hole and the limiting column, and workers do not need to spend much time for alignment during installation, so that the assembly efficiency is improved; in the third embodiment, although the end plate is divided into the upper end plate and the lower end plate, the upper limiting column and the lower limiting column are corresponding in position and have the same shape and outer diameter, so that when the motor is assembled, the step of distinguishing the upper end plate from the lower end plate can be omitted, the upper end plate and the lower end plate can be matched with any end of the rotor core, and the assembly efficiency is improved; the fourth embodiment can avoid the interference between the upper limiting column and the lower limiting column, so that when one end plate is installed, the position of the limiting column of the other end plate does not need to be considered, the independent assembly of each end plate is realized, the assembly time is saved, and the assembly efficiency is high.
Referring to fig. 9, in a preferred embodiment, the shoe mounting grooves 3311 extend in the circumferential direction of the rotor core, and the weight-removing holes 3312 are formed on the line connecting the center of the shoe mounting grooves 3311 and the center of the rotor core 331. The outer side surface of the rotor core 331 is composed of a plurality of arc surfaces, and the magnetic shoe installation grooves 3311 correspond to the arc surfaces one to one. A magnet isolating hole 3313 is arranged between the magnetic shoe mounting groove and the arc surface. Magnetic isolation grooves 3314 are provided at both ends of the magnetic shoe installation groove 3311.
The utility model provides a be equipped with fan 70 among the reliable food preparation machine of structure, in order to realize the radiating effect, do not restrict about the position of fan, fan 70 sets up inside motor support 31 in this embodiment, as shown in FIG. 3, motor shaft 32 cover is equipped with fan 70, fan 70 includes end plate 336 down and the annular plate 71 of being connected with end plate 336 down, end plate 336 cup joints and is located between rotor core 331 and the bearing 60 with motor shaft 32 down, the one end that end plate 336 was kept away from down to annular plate 71 is connected with the blade 72 with stator winding 342 axial dislocation.
In this embodiment, the fan 70 plays a role in limiting the magnetic shoe as the lower end plate 336, reduces the number of components of the motor, and is beneficial to reducing the size of the whole machine, thereby facilitating the storage of users.
As a more preferred embodiment of the present embodiment, as shown in fig. 3 and 8, the lower end plate 336 and the annular plate 71 define an escape cavity 3334 that accommodates the bearing 60.
As a more preferable embodiment of this embodiment, as shown in FIG. 3, the outer diameter d of the fan1Inner diameter W of stator winding1And outer diameter W2Satisfies W1≤d1≤W2。
As a more preferable embodiment of this embodiment, as shown in FIG. 3, the outer diameter d of the annular plate2Inner diameter W of stator winding1D is more than or equal to 0.82/W1<1。
As a more preferable example of the embodiment, as shown in FIG. 3, the motor bracket 31 includes a lower motor bracket 312 supported below a stator core 341, and an axial distance h between the blades and the stator winding1Axial distance h from the stator winding to the lower motor support 3122Satisfy the requirement of4≤h2/h1≤5。
As a more preferable embodiment of the present invention, as shown in fig. 3 and 8, the motor support 31 includes a lower motor support 312 supported below the stator core 341, the fan is a centrifugal fan, one end of the annular plate 71 away from the lower end plate 336 is provided with a radially extending base plate 73, and the bottom ends of the blades 72 are fixedly connected to the upper end surface of the base plate 73. When the fan rotates, the air is driven to flow in the direction of the arrow shown in fig. 3, so that the heat of the motor is taken away.
Axial distance h between the stator winding and the lower motor support 3122And the sum h of the heights of the base plate and the blades3H is more than or equal to 22/h3≤3。
Further, referring to fig. 8, the thickness S of the substrate1And the thickness S of the blade2Satisfies 1 ≤ S1/S2≤2。
In the embodiment, the number of the blades is preferably 5-15, and the reduction of the number of the blades is beneficial to reducing noise, but the air volume is reduced correspondingly. The bending direction of the blades is preferably opposite to the rotating direction of the fan, so that the wind pressure can be effectively reduced, the resistance of the wind flowing in the wind channel is reduced, and the purpose of reducing noise is achieved. The bending curve of the blade adopts an involute design, and aims to ensure that the blade is stressed uniformly in the radial direction, and the fracture risk and shock absorption of the blade are reduced.
Example 2
The food processor of this embodiment with a reliable structure is substantially the same as that of embodiment 1, except for the position of the fan. As shown in fig. 13, the fan 70 is disposed outside the motor bracket 31: the motor shaft 32 extends from the motor bracket 31 to form a fan mounting section, which is sleeved with a fan 70.
In this embodiment, the fan is an axial fan, and the rotation of the fan will drive the air to flow in the direction of the arrow shown in fig. 13, thereby taking away the heat of the motor.
Example 3
The food processor of this embodiment, which is reliable in structure, is substantially the same as embodiment 1, and in this embodiment, the position where the fan is provided is different from those in embodiments 1 and 2. As shown in fig. 14, 15 and 16, the rotor assembly 33 includes a rotor core 331, a magnetic shoe 332 and an end plate 333, the magnetic shoe 332 is inserted into the rotor core 331 along the axial direction, the end plate 333 is pressed against the end surface of the magnetic shoe to limit the axial direction, and the motor shaft 32 is sleeved with the fan 70. As shown in fig. 15, the end plate 333 is provided with a first stopper portion 3335 that is circumferentially stopped from the rotor core 331 and a second stopper portion 3336 that is circumferentially stopped from the fan 70.
As a more preferable embodiment of the present invention, the density of the rotor core 331 is greater than that of the end plate 333, the rotor core 331 is made of iron, the end plate 333 is made of zinc alloy or aluminum, the rotor core 331 is provided with a weight-removing hole 3312, and the first position-limiting portion 3335 is a position-limiting post inserted into the weight-removing hole 3312.
As a more preferable embodiment of the present embodiment, the density of the end plate 333 is higher than that of the fan 70, the end plate 333 is made of zinc alloy or aluminum, the fan 70 is made of plastic, the insertion posts 74 are provided on the end surface of the fan 70 as shown in fig. 16, and referring to fig. 15, the second stopper portion 3336 is an insertion hole into which the insertion post 74 is inserted. Preferably, the limiting column is arranged separately from the insertion hole.
Of course, it should be noted that the limiting column and the insertion hole of the present invention can be shared, for example, in another preferred embodiment, the first limiting portion is a hollow column, which can be matched with the weight-removing hole of the rotor core and can be inserted into the insertion column of the fan.
As a more preferable embodiment example of the present embodiment, the density of the end plate 333 is greater than that of the fan 70, and the end plate 333 is provided with a balance step for cutting during the dynamic balance correction.
The utility model discloses spacing mode between well end plate and the fan is not restricted to foretell post hole cooperation, still can carry out spacing cooperation for recess, the arch that adopts the non-circular structure.
In a preferred embodiment, the end plate is provided with a groove with a non-circular structure to form the second limiting part, and the end face of the fan extends into the groove to be matched with the groove. The groove is used as a fan accommodating groove and is axially overlapped with the fan, so that the height of the motor is reduced.
Preferably, the end plate is provided with a protrusion and the fan is provided with a recess for the protrusion to extend into. The groove is of a non-circular structure, the protrusion is matched with the non-circular structure to be tightly attached to the side wall of the groove to realize rotation stopping limit, and preferably, the ratio of the depth of the protrusion extending into the groove to the height of the groove is 0.9-1.
Preferably, as shown in fig. 15, the end surface of the end plate 333 is provided with a clearance groove 3337, the first limiting portion 3335 is a limiting column, and the root of the limiting column is located in the clearance groove 3337 and is provided with a round corner. Further, the end surface of the end plate 333 is provided with an annular step for pressure-contacting the magnetic shoe and a mounting step fixed to the motor shaft 32, and the mounting step and the annular step define a clearance groove 3337.
Example 4
The utility model discloses do not restrict stator module's concrete structure, this embodiment is used for explaining a stator module's concrete structure.
As shown in fig. 17, 18, and 19, stator assembly 34 includes stator core 341, stator windings 342, and winding support 343, winding support 343 is provided at both ends of stator core 341 in the axial direction, the stator windings are wound around winding support 343, as shown in fig. 20, stator core 341 has stator yoke portion 3412, stator teeth portion 3413, and stator tooth shoe 3414, winding support 343 is provided with outer partition plate 3431, outer partition plate 3431 is radially partitioned between stator windings 342 and the outer side surface of stator tooth shoe 3414, and partition gap is provided between outer partition plate 3431 and the outer side surface of stator tooth shoe 3414.
The purpose of the stator tooth shoes is to reduce the air gap magnetic resistance between the stator tooth shoes and the rotor core and improve the magnetic field distribution, and the stator winding wound on the stator tooth parts is fixed to prevent the winding from loosening. The distance between adjacent stator tooth shoes is preferably 2-3 mm.
In a preferred embodiment, as shown in fig. 21 and 22, the winding support 343 is provided with an inner partition 3432, the inner partition 3432 being located radially inside the outer partition 3431, the inner partition 3432 abutting against the end face of the stator tooth shoe in the axial direction. Preferably, as shown in fig. 22, an isolation groove is formed between the inner isolation plate 3432 and the outer isolation plate 3431. Preferably, the top ends of the inner and outer partition plates 3432 and 3431 are higher than the top ends of the stator windings 342, and the bottom ends of the outer partition plates 3431 are lower than the bottom ends of the stator windings 342.
As shown in fig. 17 and 19, the winding support 343 includes an upper winding support located at an upper end of the stator core 341 and a lower winding support located at a lower end of the stator core 341, one of the upper winding support and the lower winding support is provided with an insert plate, and the other is provided with an insert slot into which the insert plate is inserted in the axial direction.
Preferably, as shown in fig. 17, the winding support 343 is provided with a winding wall 3434 located outside the stator winding, and an outer side surface of the winding wall 3434 is provided with a wire clamping groove 3433.
Preferably, as shown in fig. 20, the width b of the stator teeth1Width b of stator yoke2B is more than or equal to 11/b2≤2。
Stator tooth width b1Preferably 6 to 10mm, if b1Too small, too high a passing magnetic flux density leads to a temperature rise, if b1Too big, the constant head tank width diminishes, and the space that holds stator winding diminishes, and stator winding is difficult to the heat dissipation.
In this embodiment, the stator assembly is fixed in the same manner as in embodiment 1, with reference to fig. 3, the upper motor bracket 311 and the lower motor bracket 312 axially clamp the stator assembly 34, the stator core 341 of the stator assembly 34 is provided with a fixing hole 3411, the upper motor bracket 311 and the lower motor bracket 312 are respectively provided with a threaded hole 41 and a through hole 42, and the screw 40 sequentially passes through the through hole 42 and the fixing hole 3411 and is locked to the threaded hole 41.
As shown in fig. 20, the position of the fixing hole 3411 on the stator core is preferably set at the joint of the stator tooth and the stator yoke, and the center of the fixing hole is located at the intersection of the stator tooth width bisector and the stator yoke width bisector, in order to avoid uneven temperature rise due to uneven width and to avoid weak points of strength.
Example 5
Unlike embodiment 4, the stator assembly according to this embodiment is configured such that the inner partition plate 3432 covers the outer side surface of the stator tooth shoe 3414, as shown in fig. 23.
Preferably, an isolation groove is formed between the inner isolation plate 3432 and the outer isolation plate 3431.
Example 6
Unlike embodiments 4 and 5, the stator assembly according to this embodiment is configured such that the inner partition plate 3432 covers the end surface of the stator tooth shoe 3414 in the circumferential direction, as shown in fig. 24.
Example 7
The present invention is not limited to the specific structure of the motor shaft 32, and the motor shaft is a solid shaft in embodiments 1 to 6, and in this embodiment, as shown in fig. 25, a drainage hole 321 for communicating the upper end and the lower end of the motor shaft 32 is provided inside the motor shaft 32.
In a preferred embodiment, the motor bracket 31 is provided with a through hole 313, and the through hole 313 communicates with the water discharge hole 321.
The motor shaft sets up the wash port, can prevent motor axial ponding and bearing ponding, and the through-hole communicates with the wash port, realizes the drainage effect, avoids motor support inside ponding down. The through hole can also expose the motor shaft, thereby being convenient for the clamping of the tool to carry out the dynamic balance measurement of the motor
Preferably, the drain hole 321 penetrates along the axis of the motor shaft 32.
Further, as shown in fig. 26, the cross section of the drainage hole 321 is a non-circular structure, and the cross section of the drainage hole shown in fig. 26 is triangular. Of course, the cross section of the drainage hole can be circular, polygonal, spline and the like instead of triangular.
Further, as shown in fig. 27 and 28, a plurality of bosses 3211 are provided on the inner wall of the drain hole in the circumferential direction, and the end surfaces of the bosses 3211 are curved.
The terminal surface of boss is the curved surface, and at the in-process of installation stirring cup, when the boss of stirring sword and wash port touched, a plurality of bosss played the effect of rotatory self-alignment, be favorable to the stirring sword to be pegged graft in the wash port with motor shaft 32 cooperation, do not need the user hard to counterpoint stirring sword and wash port, be favorable to improving user experience.
Example 8
In this embodiment, the matching manner of the motor shaft and the stirring blade is different from that of embodiment 7, as shown in fig. 29, the upper end of the motor shaft 32 is convexly provided with engaging teeth 322, and the lower end of the stirring blade is engaged with the engaging teeth 322.
Preferably, the top surface of the meshing tooth 322 is a rounded chamfer. The addendum face of the meshing teeth 322 is a circular arc chamfer, and in the process of mounting the stirring cup, the stirring cutter is contacted with the meshing teeth 322, so that the motor shaft 32 rotates and is automatically aligned.
Preferably, the bearing 60 includes an upper bearing 61 disposed at the upper end of the motor shaft 32, and the tooth root surface of the engaging tooth 322 is lower than the top surface of the upper bearing 61.
In a preferred embodiment, the lower end of the motor shaft 32 is provided with a fan 70 in an interference fit manner, and the outer side surface of the motor shaft 32 is provided with knurling or flat positions matched with the fan 70.
The motor shaft 32 penetrates out from the bottom end of the fan 70 to form a tool clamping section for dynamic balance measurement, and the tool clamping section is exposed from a through hole of the motor bracket 31. Preferably, the motor shaft extends 5-6mm beyond the fan.
Preferably, the bearing 60 is an oil-impregnated bearing impregnated with a perfume, and has an effect of removing a smell.
In the description of the present invention, it is to be understood that the terms "central," "upper," "lower," "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," and the like are used in the orientation or positional relationship shown in the drawings for convenience in describing the present invention and for simplicity in description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the present invention.
The technical solution protected by the present invention is not limited to the above embodiments, and it should be noted that the technical solution of any one embodiment is combined with the technical solution of one or more other embodiments in the protection scope of the present invention. Although the invention has been described in detail with respect to the general description and the specific embodiments, it will be apparent to those skilled in the art that modifications and improvements can be made based on the invention. Therefore, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (10)
1. The utility model provides a food preparation machine of reliable structure, include the host computer and install in the stirring cup of host computer, the host computer includes the motor, the motor includes by interior and motor shaft, rotor subassembly and the stator module that sets gradually outward, the stirring cup include by motor shaft driven stirring sword, its characterized in that, the rotor subassembly includes rotor core, magnetic shoe and end plate, the magnetic shoe along the axial cartridge in rotor core, the end plate crimping the terminal surface of magnetic shoe is in order to be spacing to its axial, the motor shaft cover is equipped with the fan, the end plate be equipped with the spacing first spacing portion of rotor core circumference and with the spacing portion of second of fan circumference.
2. A structurally sound food processor according to claim 1, wherein the rotor core has a density greater than that of the end plates, the rotor core is provided with a weight-removing hole, and the first position-limiting portion is a position-limiting post inserted into the weight-removing hole.
3. A structurally sound food processor according to claim 1, wherein the density of the end plate is greater than the density of the fan, the end face of the fan is provided with a plug-in post, and the second limiting portion is a plug-in hole into which the plug-in post is inserted.
4. A structurally sound food processor according to claim 3, wherein the rotor core is provided with a weight-removing hole, the first position-limiting portion is a position-limiting post inserted into the weight-removing hole, and the position-limiting post is disposed apart from the insertion hole.
5. A structurally sound food processor as claimed in claim 1, wherein the end plate is provided with a recess into which the fan projects; or the end plate is provided with a protrusion, and the fan is provided with a groove for the protrusion to extend into.
6. A structurally sound food processor according to claim 5, wherein the recess is of non-circular configuration and the projection is adapted to mate with the non-circular configuration.
7. A structurally sound food processor according to claim 5, wherein the ratio of the depth of the projections into the recesses to the height of the recesses is from 0.9 to 1.
8. A structurally sound food processor according to claim 1, wherein the density of the end plate is greater than the density of the fan, the end plate being provided with a balancing step for cutting during dynamic balancing correction.
9. A structurally sound food processor according to claim 1, wherein the end face of the end plate is provided with a clearance groove, the first position-limiting portion is a position-limiting post, and the root of the position-limiting post is located in the clearance groove and is provided with a rounded corner.
10. A structurally sound food processor according to claim 9, wherein the end face of the end plate is provided with an annular step for crimping the magnetic shoes and a mounting step for securing to the motor shaft, the mounting step and the annular step defining the clearance groove.
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CN202120356353.0U CN214964818U (en) | 2021-02-06 | 2021-02-06 | Food preparation machine with reliable structure |
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CN202120356353.0U CN214964818U (en) | 2021-02-06 | 2021-02-06 | Food preparation machine with reliable structure |
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