CN214962564U - Residual cut stem eliminating device for cut stem blending process - Google Patents
Residual cut stem eliminating device for cut stem blending process Download PDFInfo
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- CN214962564U CN214962564U CN202121417652.7U CN202121417652U CN214962564U CN 214962564 U CN214962564 U CN 214962564U CN 202121417652 U CN202121417652 U CN 202121417652U CN 214962564 U CN214962564 U CN 214962564U
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- cut
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- electronic scale
- storage cabinet
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- 238000002156 mixing Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000003860 storage Methods 0.000 claims abstract description 36
- 241000208125 Nicotiana Species 0.000 claims abstract description 35
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 35
- 238000001816 cooling Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000005303 weighing Methods 0.000 claims description 9
- 238000004064 recycling Methods 0.000 abstract description 8
- 238000011084 recovery Methods 0.000 abstract description 4
- 230000003139 buffering effect Effects 0.000 abstract description 3
- 238000005259 measurement Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The utility model discloses a surplus stalk silk remove device of joining in marriage process is mixed to stalk silk, the utility model discloses a design concept lies in, behind leaf silk cooling process, before the stalk silk mixes the joining in marriage process installs additional measurement temporary storage device, leaves more fault-tolerant spaces for the subsequent handling. Therefore, the tobacco shreds after the cut tobacco cooling process can be cached, sufficient buffering time is provided for blending calculation and output regulation and control of the cut stem storage cabinet, meanwhile, the total weight of the cut tobacco of a main line batch can be accurately measured, a reliable data base is provided for blending calculation, and unnecessary cut stem supply is avoided. The utility model fundamentally solves the blending excess material problem which is generally existed in the industry after blending the cut stems, on one hand, the manual participation in the subsequent recovery processing is not needed, and the labor intensity is reduced; on the other hand, the blending precision is improved, and the problems of further recycling consumption and the like caused by crushing of the residual cut stems during recycling are effectively avoided; and, the utility model discloses the setting is simple, does not occupy the space between the blending, and the facilitate promotion is implemented.
Description
Technical Field
The utility model relates to a cigarette industry field especially relates to a surplus stalk silk remove device of process is joined in marriage to stalk silk.
Background
Aiming at a stem blending line used in a tobacco shred manufacturing workshop at present, a main line passes through a main line flow electronic scale after a tobacco shred cooling process, the electronic scale records flow, and meanwhile, according to a stem blending proportion preset by a brand number, the flow to be detected of the stem blending electronic scale is calculated according to the flow recorded by the main line, so that the stem is added into the tobacco shreds according to the calculated proportion. In the actual operation process, before the main line starts to operate, the stem shred blending electronic scale needs to be pre-filled, namely, the stem shred storage cabinet needs to be controlled and driven to continuously output the stem shreds to be blended to the front of a blanking port of the stem shred blending electronic scale, and the stem shreds can be blended when the main line flow electronic scale generates instantaneous flow.
However, according to the above manner, after production is finished, the cut stems are remained on the path from the cut stem storage cabinet to the mixing electronic scale blanking port, and at present, the remained cut stems can only be manually swept out, bagged and returned to the cut stem storage cabinet in a manual recovery manner. In the prior art, a mode of increasing the automatic cabinet feeding and recycling line of the cut stems and the automatic boxing and recycling line of the cut stems is also considered, and the cut stems remaining at the stage are processed, but the mode needs to occupy the space between blending rooms to install related equipment and has certain realization difficulty.
SUMMERY OF THE UTILITY MODEL
In view of the above, the present invention provides a device for eliminating residual cut stems in a cut stem blending process, so as to solve the above problems.
The utility model adopts the technical scheme as follows:
the utility model provides a surplus stalk silk remove device of process is joined in marriage to stalk silk, wherein include: the device comprises a metering electronic scale, a temporary storage cabinet, a controller and a stem shred storage cabinet;
the metering electronic scale is arranged behind the cut tobacco cooling station and is connected with the cut tobacco cooling station through a material conveying part;
the temporary storage cabinet is arranged behind the metering electronic scale and in front of the main line flow electronic scale and is respectively connected with the metering electronic scale and the main line flow electronic scale through a material conveying part;
the controller is respectively connected with the electronic metering scale and the cut stem storage cabinet through electric signals.
In at least one possible implementation, the volume of the temporary storage cabinet at least meets the storage capacity of 1000kg of cut tobacco.
In at least one possible implementation thereof, the electronic weighing scale is shaped to at least meet a weighing capacity of 4000 kg/h.
In at least one possible implementation thereof, the controller comprises an original PLC.
The design concept of the utility model lies in that after the cut tobacco cooling process, before the cut stem blending process, a set of metering temporary storage device is additionally arranged, and more fault-tolerant spaces are left for the subsequent processes. Therefore, the tobacco shreds after the cut tobacco cooling process can be cached, sufficient buffering time is provided for blending calculation and output regulation and control of the cut stem storage cabinet, meanwhile, the total weight of the cut tobacco of a main line batch can be accurately measured, a reliable data base is provided for blending calculation, and unnecessary cut stem supply is avoided. The utility model fundamentally solves the blending excess material problem which is generally existed in the industry after blending the cut stems, on one hand, the manual participation in the subsequent recovery processing is not needed, and the labor intensity is reduced; on the other hand, the blending precision is improved, and the problems of further recycling consumption and the like caused by crushing of the residual cut stems during recycling are effectively avoided; and, the utility model discloses the setting is simple, does not occupy the space between the blending, and the facilitate promotion is implemented.
Drawings
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be further described with reference to the accompanying drawings, in which:
fig. 1 is a schematic view of a remaining cut stem removing device in a cut stem blending process provided by the embodiment of the present invention.
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present invention, and should not be construed as limiting the present invention.
The utility model provides an embodiment of surplus stalk silk remove device of process is joined in marriage to stalk silk, specifically can be as shown in figure 1, include: the device comprises a metering electronic scale, a temporary storage cabinet, a controller and a stem storage cabinet. Specifically, the metering electronic scale is arranged behind the cut tobacco cooling station and is connected with the cut tobacco cooling station through a material conveying part (a conveyor belt and the like), and the temporary storage cabinet is arranged behind the metering electronic scale and in front of the main line flow electronic scale and is respectively connected with the metering electronic scale and the main line flow electronic scale through the material conveying part; the controller is respectively connected with the electronic metering scale and the cut stem storage cabinet through electric signals.
The electronic weighing scale is used for weighing and metering main line incoming materials after the cooling process, and can send weighing signals to a controller (the controller can adopt a control system of an original machine, such as a PLC (programmable logic controller) used for a blending process and the like). In practice, the weighing scales are of a type chosen to meet at least a weighing capacity of 4000kg/h, which is designed with a view to the actual production needs, i.e. corresponding to the normal production flow of the mains.
The temporary storage cabinet has the function of providing a conveying suspension mechanism to prevent the weight of the output cabinet of the cut stem storage cabinet from exceeding the actual required addition amount when the controller processes and regulates and controls the output of the cut stem storage cabinet. In practice, the volume of the buffer cabinet is at least 1000kg of cut tobacco storage, which is also designed in consideration of the actual production requirement, and the volume can be calculated as follows: according to the statistical maximum value of the weight of the residual cut stems from the cut stem storage cabinet outlet to the cut stem mixing electronic scale blanking port and the minimum mixing proportion of the brand number of the cut stems to be mixed being 7%, 50/7% can be calculated to be about 714.3kg, so that on the basis of the data, a certain space can be reserved during model selection, and a temporary storage cabinet with at least 1000kg of temporary storage capacity is preferably adopted.
The controller is used for calculating the total weight of the cut stems to be blended, and transmitting a control signal to drive the cut stem storage cabinet to output the cut stems with corresponding weight to the cut stem blending electronic scale, so as to avoid unnecessary continuous output of the cut stems for pre-filling.
The working modes of the above embodiments in connection with the production processes are schematically described with reference to fig. 1: main cut tobacco leaves are conveyed to a metering electronic scale after passing through a cut tobacco cooling procedure, the metering electronic scale can be but is not limited to metering the weight of the fed main cut tobacco leaves in an accumulated mode, namely the accumulated weight of the cut tobacco leaves can be preferably sent to a controller after the production of the current batch is finished, the controller can calculate the total weight of cut tobacco leaves needing blending according to a set blending proportion, transmit a signal to a cut tobacco storage cabinet and control the cut tobacco storage cabinet to output cut tobacco leaves with corresponding weight (the output control mode of the controller and the cut tobacco storage cabinet is the prior art); the preferred but not limited to cabinet of waiting to keep in reaches the thread flow electronic scale of carrying former machine with the cut tobacco after the material is full, when thread flow electronic scale has instantaneous flow, instantaneous flow to controller can be fed back to thread flow electronic scale, and the controller is established proportion again and is calculated the instantaneous flow that needs to send to cut tobacco blending electronic scale, and then mix the discharge gate of electronic scale by the cut tobacco again and carry out actual blending with the thread cut tobacco and mix the process (this also is prior art, the utility model discloses do not give unnecessary details).
To sum up, the utility model discloses a design concept lies in, after leaf silk cooling process, before the stalk silk mixes the configuration process install one set of measurement temporary storage device additional, leaves more fault-tolerant spaces for the subsequent handling. Therefore, the tobacco shreds after the cut tobacco cooling process can be cached, sufficient buffering time is provided for blending calculation and output regulation and control of the cut stem storage cabinet, meanwhile, the total weight of the cut tobacco of a main line batch can be accurately measured, a reliable data base is provided for blending calculation, and unnecessary cut stem supply is avoided. The utility model fundamentally solves the blending excess material problem which is generally existed in the industry after blending the cut stems, on one hand, the manual participation in the subsequent recovery processing is not needed, and the labor intensity is reduced; on the other hand, the blending precision is improved, and the problems of further recycling consumption and the like caused by crushing of the residual cut stems during recycling are effectively avoided; and, the utility model discloses the setting is simple, does not occupy the space between the blending, and the facilitate promotion is implemented.
The structure, features and effects of the present invention have been described in detail in the above embodiments shown in the drawings, but the above embodiments are only preferred embodiments of the present invention, and it should be noted that, the technical features related to the above embodiments and their preferred modes can be reasonably combined and assembled into various equivalent schemes by those skilled in the art without departing from or changing the design idea and technical effects of the present invention; therefore, the present invention is not limited to the embodiments shown in the drawings, and all changes made according to the idea of the present invention or equivalent embodiments modified to equivalent changes are within the scope of the present invention without departing from the spirit of the present invention.
Claims (4)
1. The utility model provides a surplus stalk silk remove device of process is joined in marriage to stalk silk, its characterized in that includes: the device comprises a metering electronic scale, a temporary storage cabinet, a controller and a stem shred storage cabinet;
the metering electronic scale is arranged behind the cut tobacco cooling station and is connected with the cut tobacco cooling station through a material conveying part;
the temporary storage cabinet is arranged behind the metering electronic scale and in front of the main line flow electronic scale and is respectively connected with the metering electronic scale and the main line flow electronic scale through a material conveying part;
the controller is respectively connected with the electronic metering scale and the cut stem storage cabinet through electric signals.
2. The cut rolled stem removing device in the cut rolled stem blending process according to claim 1, wherein the volume of the temporary storage cabinet at least meets the storage capacity of 1000kg of cut tobacco.
3. The cut rolled stem removing device for the cut rolled stems blending process according to claim 1, wherein the model selection of the electronic weighing scale at least meets the weighing capacity of 4000 kg/h.
4. The cut rolled stem removing device in the cut rolled stem blending process according to any one of claims 1 to 3, wherein the controller comprises a PLC (programmable logic controller).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121417652.7U CN214962564U (en) | 2021-06-24 | 2021-06-24 | Residual cut stem eliminating device for cut stem blending process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121417652.7U CN214962564U (en) | 2021-06-24 | 2021-06-24 | Residual cut stem eliminating device for cut stem blending process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214962564U true CN214962564U (en) | 2021-12-03 |
Family
ID=79082756
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121417652.7U Active CN214962564U (en) | 2021-06-24 | 2021-06-24 | Residual cut stem eliminating device for cut stem blending process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214962564U (en) |
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2021
- 2021-06-24 CN CN202121417652.7U patent/CN214962564U/en active Active
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