CN214950555U - Melting furnace integrating smelting, stirring and tackifying - Google Patents
Melting furnace integrating smelting, stirring and tackifying Download PDFInfo
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- CN214950555U CN214950555U CN202120901251.2U CN202120901251U CN214950555U CN 214950555 U CN214950555 U CN 214950555U CN 202120901251 U CN202120901251 U CN 202120901251U CN 214950555 U CN214950555 U CN 214950555U
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Abstract
The utility model relates to the technical field of foamed aluminum production, in particular to a smelting, stirring and tackifying integrated melting furnace, which comprises a melting furnace body, a vertical guide rail, a mounting plate, a support rod and a stirring component, wherein the mounting plate is movably arranged on the vertical guide rail; the supporting rod is rotatably arranged on the mounting plate, a transversely arranged mounting rod is arranged at the upper end of the supporting rod, and the suspension end of the mounting rod extends towards the opening at the upper end of the melting furnace body; the stirring assembly is inserted into the accommodating space of the melting furnace body and is driven by a motor arranged on the mounting rod to stir the melt in the melting furnace body; the utility model discloses a with the smelting of aluminium ingot, the stirring tackification of aluminium liquid fuses and operates in a melting furnace, has avoided carrying out the operation that shifts to aluminium liquid among the prior art, has saved the manpower, has improved efficiency to and thermal loss and the problem that causes the influence to the product uniformity when having avoided aluminium liquid to shift.
Description
Technical Field
The utility model relates to a foamed aluminum production technical field, in particular to smelt, stir, tackify integration melting furnace.
Background
The foamed aluminum is prepared by adding an additive into pure aluminum or aluminum alloy and then performing a foaming process, and has both metal and bubble characteristics. The high-density fireproof composite material has the characteristics of small density, high impact absorption capacity, high temperature resistance, high fireproof performance, corrosion resistance, sound insulation, noise reduction, low heat conductivity, high electromagnetic shielding performance, high weather resistance and the like, and is applied to the fields of ship and vehicle collision prevention, road sound insulation, building fire prevention and the like.
The preparation process of the foamed aluminum by the traditional melt foaming method is mostly finished by adopting a single set of smelting furnace, a foaming pool and a forming die, and after the production cycle of smelting, tackifying, adding a foaming agent, preserving heat, foaming, forming and demoulding is finished, the formed foamed aluminum block is sent to a machining procedure for cutting. The method is simple and reliable, but the utilization rate of equipment is low, the production efficiency is low, and the capacity of the mass production of the foamed aluminum is limited. For this reason, for example, chinese patent publication No. CN104451232A discloses a rotary multi-station foamed aluminum production line based on a melt foaming method, which has a main technical scheme of integrating several processes of melting, tackifying, adding a foaming agent, insulating and foaming, molding and demolding for producing foamed aluminum by the existing melt foaming method, and completing all processes on an annular track. In the smelting link, two smelting furnaces are used, one smelting furnace and one smelting furnace are used, so that continuous aluminum liquid supply is ensured; in the molding link, the foaming mold and the molding mold are made into units capable of moving independently, and the units move on the track in a circulating manner and are matched with the continuous aluminum liquid supply of the two smelting furnaces to form continuous foamed aluminum production. However, the multi-station processing method still has more transfer processes, and the consistency and yield of products are still poor.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects in the prior art and provide an integrated melting furnace for smelting, stirring and tackifying.
In order to achieve the above purpose, the utility model adopts the following technical scheme to realize:
a melting furnace integrating smelting, stirring and tackifying comprises:
the melting furnace comprises a melting furnace body and a heating device, wherein the melting furnace body is provided with an accommodating space for accommodating an aluminum ingot to be melted;
the vertical guide rail is vertically arranged along the outer side wall of the melting furnace body in an extending manner;
the mounting plate is movably arranged on the vertical guide rail, a driving cylinder is arranged on the outer side wall of the melting furnace body, a telescopic shaft of the driving cylinder extends vertically, and the overhanging end part of the driving cylinder is fixedly connected with the mounting plate;
the supporting rod is rotatably arranged on the mounting plate, a transversely arranged mounting rod is arranged at the upper end of the supporting rod, and the suspension end of the mounting rod extends towards the opening at the upper end of the melting furnace body;
and the stirring assembly is inserted into the accommodating space of the melting furnace body and is driven by a motor arranged on the mounting rod to stir the melt in the melting furnace body.
In a further aspect, the bottom end of the support rod is disposed on the mounting plate via a bearing;
the mounting plate is provided with a servo motor, an output shaft of the servo motor is provided with a driving gear which is coaxially arranged, the support rod is provided with a driven gear which is coaxially arranged, and the driven gear is meshed with the driving gear.
In a further technical scheme, the mounting panel include mutually perpendicular first board and second board, first board vertical extension arrange, and be equipped with a plurality of connecting seats of arranging along its direction of height interval on the plate body of first board, the bracing piece put through the bearing on the connecting seat.
In a further technical scheme, a reinforcing rod which is obliquely arranged is arranged between the mounting rod and the supporting rod.
In a further technical scheme, the stirring assembly comprises a stirring shaft and a stirring paddle arranged on the stirring shaft, and the stirring shaft is fixed on an output shaft of the motor through a coupler.
In a further technical scheme, a plurality of vertically extending grooves are formed in the inner side wall of the melting furnace body and used for inserting baffles to divide the accommodating space into at least two areas, and the stirring assembly is inserted into one area to stir the melt.
Compared with the prior art, the utility model discloses following technological effect has:
the utility model provides a melting furnace, through with the smelting of aluminium ingot, the stirring tackification of aluminium liquid fuses and operates in a melting furnace, has avoided carrying out the operation that shifts to aluminium liquid among the prior art, has saved the manpower, has improved efficiency to and thermal loss when having avoided aluminium liquid to shift and the problem that causes the influence to the product uniformity.
Other features and advantages of the present invention will be described in detail in the following detailed description.
Drawings
Fig. 1 is a schematic structural diagram of a melting furnace integrating melting, stirring and viscosity increasing provided according to an embodiment of the present invention;
FIG. 2 is an enlarged schematic view of position A of FIG. 1;
FIG. 3 illustrates a schematic top view of a melting furnace body provided in accordance with an embodiment of the present invention;
the reference numbers in the figures illustrate: 10-melting furnace body, 11-vertical guide rail, 12-driving cylinder, 121-telescopic shaft, 13-groove, 14-discharge pipe, 20-mounting plate, 21-servo motor, 211-driving gear, 22-first plate, 221-connecting seat, 23-second plate, 30-supporting rod, 31-driven gear, 32-reinforcing rod, 40-mounting rod, 41-motor, 50-stirring assembly, 51-stirring shaft, 52-stirring paddle and 53-coupler.
Detailed Description
In order to make the technical means, creation characteristics, achievement purpose and efficacy of the utility model easy to understand and understand, the utility model is further clarified by combining the specific drawings.
It should be noted that, in the present invention, when an element is referred to as being "fixed" to another element, it may be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1-3, the utility model provides a melting furnace integrating melting, stirring and viscosity increasing, which comprises a melting furnace body 10, a vertical guide rail 11, a mounting plate 20, a support rod 30 and a stirring component 50;
the melting furnace body 10 is provided with an accommodating space for accommodating an aluminum ingot to be melted; the utility model discloses in melting furnace body 10, similar with current melting furnace, also be used for providing the heat including heating element and carry out the melting to the aluminium ingot, still include that electric automatic temperature control system etc. realize smelting necessary subassembly, the utility model discloses do not do here and describe repeatedly.
The vertical guide rail 11 extends vertically along the outer side wall of the melting furnace body 10;
the mounting plate 20 is movably arranged on the vertical guide rail 11, a driving cylinder 12 is arranged on the outer side wall of the melting furnace body 10, a telescopic shaft 121 of the driving cylinder 12 extends vertically, and the overhanging end part of the telescopic shaft is fixedly connected with the mounting plate 20; it should be noted that, in order to ensure the stability of the mounting plate 20 during the vertical movement, two vertical guide rails 11 are arranged in parallel and at intervals, and the mounting plate 20 is arranged on the vertical guide rails 11 through a sliding sleeve.
The supporting rod 30 is rotatably arranged on the mounting plate 20, a transversely arranged mounting rod 40 is arranged at the upper end of the supporting rod 30, and the suspension end of the mounting rod 40 extends towards the opening at the upper end of the melting furnace body 10;
the stirring assembly 50 is inserted into the accommodating space of the melting furnace body 10, and is driven by a motor 41 arranged on the mounting rod 40 to stir the melt in the melting furnace body 10.
The utility model provides an integrated melting furnace, when specifically using, put into melting furnace body 10 earlier aluminium ingot and smelt and obtain the fuse-element, after waiting to melt completely, directly drop into the tackifier in the melting furnace, through the telescopic shaft 121 that drives actuating cylinder 12 drive mounting panel 20 along vertical guide rail 11 removal, make the bottommost of stirring subassembly 50 cross the mouth edge department of melting furnace body 10, then rotate bracing piece 30 and make stirring subassembly 50 place directly over melting furnace body 10, in the accommodation space of rethread actuating cylinder 12 drive stirring subassembly 50 and descend to melting furnace body 10, start motor 41, drive stirring subassembly 50 and stir the tackification to the fuse-element; after stirring and thickening are completed, the discharge pipe 14 with a valve on the side of the melting furnace body 10 is opened, so that the thickened aluminum liquid flows into the next working procedure, and then the operations of smelting, stirring and thickening of aluminum ingots are continued.
The utility model discloses in, through operating in a melting furnace with the melting of aluminium spindle, the stirring tackification of aluminium liquid, avoided carrying out the operation that shifts to aluminium liquid among the prior art, saved the manpower, improved efficiency to and thermal loss and the problem that causes the influence to the product uniformity when having avoided aluminium liquid to shift.
The utility model discloses in, the rotatable arrangement of bracing piece 30 on mounting panel 20, the reciprocating of cooperation mounting panel 20 makes in stirring subassembly 50 plants the accommodation space of melting furnace body 10, or shifts out in the accommodation space of melting furnace body 10. As a specific embodiment of the rotatable arrangement of the support bar 30,
the bottom end of the support rod 30 is disposed on the mounting plate 20 via a bearing; the mounting plate 20 is provided with a servo motor 21, an output shaft of the servo motor 21 is provided with a driving gear 211 arranged coaxially, the support rod 30 is provided with a driven gear 31 arranged coaxially, and the driven gear 31 is meshed with the driving gear 211. The servo motor 21 drives the support rod 30 to rotate through the driving gear 211 and the driven gear 31 engaged with the driving gear.
Further, in the present invention, the mounting plate 20 includes the first plate 22 and the second plate 23 that are perpendicular to each other, the first plate 22 is vertically extended and arranged, and the plate body of the first plate 22 is provided with a plurality of connecting seats 221 arranged along the height direction thereof at intervals, and the support rod 30 is inserted into the connecting seats 221 through a bearing. Thus, the stability of the support rod 30 in the rotation process is ensured, and preferably, the connecting seat 221 is provided with two connecting seats.
The utility model discloses in, in order to improve the bracing piece 30 to the support intensity of installation pole 40, installation pole 40 and bracing piece 30 between be equipped with a stiffener 32 that the slant was arranged.
In the utility model, the stirring component 50 is used for stirring the melt in the melting furnace body 10 to mix the melt with the tackifier, and the temperature of the melt in the melting furnace body 10 can reach the uniform effect through stirring; as a specific embodiment of the stirring assembly 50, the stirring assembly 50 includes a stirring shaft 51 and a stirring paddle 52 disposed on the stirring shaft 51, and the stirring shaft 51 is fixed on the output shaft of the motor 41 via a coupling 53.
The utility model discloses in, be equipped with the recess 13 of a plurality of vertical extensions on the inside wall of melting furnace body 10 and supply the baffle to insert will the accommodation space divide into two piece at least regions, stirring subassembly 50 plant and stir the fuse-element in one of them region. In the specific use process, the melt in the melting furnace body 10 is divided into at least two parts by the baffle, the stirring assembly 50 is inserted into one part of the melt to stir and tackify, the volume is reduced, the effect of stirring and tackify the aluminum liquid is improved, after the tackified aluminum liquid flows into the next process through the discharge pipe 14, the baffle is removed, and the other part of the melted aluminum liquid is put into the next process, so that the tackification process does not influence the smelting of aluminum ingots, and the efficiency is further improved.
The foregoing shows and describes the general principles, essential features, and features of the invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the description of the above embodiments and the description is only illustrative of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the present invention, and these changes and modifications are all within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A melting furnace integrating smelting, stirring and tackifying is characterized by comprising:
the melting furnace comprises a melting furnace body (10) and a heating device, wherein the melting furnace body is provided with an accommodating space for accommodating an aluminum ingot to be melted;
the vertical guide rail (11) extends vertically along the outer side wall of the melting furnace body (10);
the mounting plate (20) is movably arranged on the vertical guide rail (11), a driving cylinder (12) is arranged on the outer side wall of the melting furnace body (10), a telescopic shaft (121) of the driving cylinder (12) extends vertically, and the overhanging end part of the telescopic shaft is fixedly connected with the mounting plate (20);
the supporting rod (30) is rotatably arranged on the mounting plate (20), a transversely arranged mounting rod (40) is arranged at the upper end of the supporting rod (30), and the suspension end of the mounting rod (40) extends towards the opening at the upper end of the melting furnace body (10);
and the stirring assembly (50) is inserted into the accommodating space of the melting furnace body (10) and is driven by a motor (41) arranged on the mounting rod (40) to stir the melt in the melting furnace body (10).
2. Melting, stirring, and viscosity-increasing integrated melting furnace according to claim 1, characterized in that the bottom ends of the support rods (30) are arranged on the mounting plate (20) via bearings;
the mounting panel (20) on be equipped with a servo motor (21), be equipped with driving gear (211) that a coaxial core arranged on the output shaft of servo motor (21), bracing piece (30) on be equipped with driven gear (31) that a coaxial core arranged, driven gear (31) mesh mutually with driving gear (211).
3. The melting furnace of claim 2, wherein the mounting plate (20) comprises a first plate (22) and a second plate (23) which are perpendicular to each other, the first plate (22) extends vertically, a plurality of connecting seats (221) are arranged on the plate body of the first plate (22) at intervals along the height direction of the first plate, and the supporting rod (30) is arranged on the connecting seats (221) through a bearing.
4. The melting furnace of claim 1, wherein a reinforcing rod (32) is disposed between the mounting rod (40) and the support rod (30) in an inclined arrangement.
5. The melting furnace of claim 1, wherein the stirring assembly (50) comprises a stirring shaft (51) and a stirring paddle (52) arranged on the stirring shaft (51), and the stirring shaft (51) is fixed on an output shaft of the motor (41) through a coupling (53).
6. The melting furnace integrating melting, stirring and viscosity increasing as claimed in claim 1, wherein a plurality of vertically extending grooves (13) are formed in the inner side wall of the melting furnace body (10) for inserting baffles to divide the accommodating space into at least two areas, and the stirring assembly (50) is inserted into one area to stir the melt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120901251.2U CN214950555U (en) | 2021-04-27 | 2021-04-27 | Melting furnace integrating smelting, stirring and tackifying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120901251.2U CN214950555U (en) | 2021-04-27 | 2021-04-27 | Melting furnace integrating smelting, stirring and tackifying |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214950555U true CN214950555U (en) | 2021-11-30 |
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ID=79064742
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120901251.2U Active CN214950555U (en) | 2021-04-27 | 2021-04-27 | Melting furnace integrating smelting, stirring and tackifying |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214950555U (en) |
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2021
- 2021-04-27 CN CN202120901251.2U patent/CN214950555U/en active Active
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