CN214949203U - Intelligent testing equipment for pulse igniter with optimized structure - Google Patents
Intelligent testing equipment for pulse igniter with optimized structure Download PDFInfo
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- CN214949203U CN214949203U CN202121236335.5U CN202121236335U CN214949203U CN 214949203 U CN214949203 U CN 214949203U CN 202121236335 U CN202121236335 U CN 202121236335U CN 214949203 U CN214949203 U CN 214949203U
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- 238000005507 spraying Methods 0.000 claims abstract description 40
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- 238000003466 welding Methods 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 28
- 238000013461 design Methods 0.000 abstract description 13
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Abstract
The utility model discloses a configuration optimization type pulse igniter intelligent test equipment belongs to gas utensil electronic accessories technical field, has solved traditional pulse igniter intelligent test equipment and has had idle phenomenon in spouting the sign indicating number station to and do not have the automatic problem of spouting the sign indicating number function. The pulse igniter test line mainly comprises a rack and at least two pulse igniter test lines arranged in parallel, wherein a conveyor is arranged at the tail end of each pulse igniter test line, and a sorting track which is convenient for code spraying for the pulse igniters is arranged on the conveyor. The utility model discloses production continuity is strong, production line reliability is high, and production efficiency further increases substantially, has the automatic function of spouting the sign indicating number, and structural design simplifies, and the practicality is strong, but wide application in impulse ignition ware manufacturing technical field.
Description
Technical Field
The utility model belongs to the technical field of gas utensil electronic accessories is manufactured, specifically speaking especially relates to a production efficiency further doubles improves, effectively incorporates into automatic spout a yard function, structural design simplification, the very strong structural optimization type pulse igniter intelligent test equipment of practicality.
Background
The pulse igniter, pulse device for short, is an electronic product which utilizes pulse principle to produce continuous instantaneous spark so as to ignite flame of gas appliance. Early pulse generators mostly used dry batteries as power sources, but most products in recent years have been powered by alternating current. With the improvement of industrial technology, the pulse igniter is generally applied to middle and high-end gas appliance products, and the use of customers is greatly facilitated. The applicant submits a Chinese patent with the application number of 202011556964.6 and invented and created as an intelligent testing method of a pulse igniter and a testing device applying the method to the national intellectual property office in 12/25/2020, and in the patent document, the applicant discloses a technical scheme of a first generation product of the application, which mainly comprises a frame, a conveyor, a preparation station, a testing station, a buffer station and a manipulator; the conveyor, the testing station, the buffer station and the manipulator are all arranged on the table surface of the rack; the preparation station is positioned on the conveyor; the testing station is arranged on one side of the conveyor and comprises a testing plate embedded with spring testing needles, and the testing plate is fixedly supported on the table surface of the rack by a bracket; the spring test needle comprises a power needle, a grounding needle and a test needle, the tail part of the power needle is electrically connected with an input power supply, the tail part of the grounding needle is electrically connected with a ground wire, the tail part of the test needle is electrically connected with a test circuit, the output end of the test circuit is electrically connected with an oscilloscope, the oscilloscope is in communication connection with a PC (personal computer) and the PC is in communication connection with a PLC (programmable logic controller); the buffer station is arranged at one side of the testing station and comprises a defective product temporary storage box, a supporting plate is fixedly arranged at the side of the defective product temporary storage box, and the defective product temporary storage box is fixedly supported on a piston rod of a temporary storage box power unit; the manipulator is electrically connected with the PLC and comprises a transverse guide rail fixedly supported on the table surface of the rack, a transverse moving slide block in sliding connection with the transverse guide rail is arranged in the transverse guide rail, a longitudinal guide rail is arranged on the transverse moving slide block, a slide plate in sliding connection with the longitudinal guide rail is arranged on the longitudinal guide rail, and sub-claws for clamping finished products to a preparation station, a test station and a buffer station are arranged on the slide plate at intervals.
The test method of the first generation product is as follows: a. inverting the finished product 1 of the pulse igniter on a conveyor, conveying the finished product 1 to a preparation station by the conveyor, and sequentially arranging a test station and a buffer station on one side of the preparation station; the finished product on the station is grabbed by a manipulator, wherein the manipulator is provided with three synchronously acting sub-claws, and the three sub-claws are respectively a first claw, a second claw and a third claw; b. the manipulator is located at an initial position, moves downwards, and a first claw of the manipulator clamps and holds a current nth finished product; meanwhile, the manipulator No. two claws grip the No. n-1 finished product and press the finished product on a test station; meanwhile, the manipulator No. three claw clamps and holds the No. n-2 finished product on the caching station; on a test station, the n-1 th finished product is powered on, the output end of the finished product is electrically connected with a test circuit, the test circuit attenuates the output high voltage output by the finished product and transmits the attenuated output high voltage to an oscilloscope, the oscilloscope measures the ignition performance parameter of high voltage pulse, then the oscilloscope inputs the ignition performance parameter to a PC (personal computer), the PC transmits the input ignition performance parameter to a PLC (programmable logic controller), and the PLC compares the ignition performance parameter with a preset qualified parameter; c. after the manipulator is reset upwards, the manipulator moves a step distance towards the right end and then moves downwards; at the moment, the first claw places the nth finished product on a testing station, the second claw places the nth-1 finished product on a caching station, and the third claw transfers the nth-2 finished product to the next procedure; in the movement process, the defective product temporary storage box can have corresponding actions according to the parameter comparison result in the step b; if the finished product is qualified after the parameter comparison in the step b, in the movement process, the defective product temporary storage box is kept still, the supporting plate arranged on the defective product temporary storage box is positioned on the caching station, and the n-1 th finished product falls on the supporting plate; if the finished products are unqualified after the parameter comparison in the step b, in the motion process, the defective product temporary storage box moves, the box port of the defective product temporary storage box is positioned on the caching station, and the n-1 th finished product falls in the defective product temporary storage box; d. after the finished product is put down, the manipulator moves a step distance to the left end after upwards resetting, and returns to the initial position, and the steps are repeated in this way and are circularly reciprocated.
The first generation products are put into workshop application and replace the traditional operation mode with overwhelming advantages, but the better products are required to be continuously optimized and improved. The conveyor, the preparation station, the testing station, the buffer station and the manipulator form a pulse igniter testing line. The pulse igniter test line is a core structure of the whole test equipment, only one pulse igniter test line of a first generation product is designed, and if the whole production line is suspended due to sudden failure, certain design defects exist; secondly, the next procedure of qualified products after the test of the pulse igniter test line is code spraying, the output rate of one pulse igniter test line is relatively low, and the code spraying machine and the staff of the code spraying machine have long idle time; thirdly, the traditional code spraying process is manually operated, products tested by a pulse igniter testing line are neatly arranged by workers, qualified products enter a code spraying area to be sprayed with codes under the transmission of a transmission belt after being straightened, the manual operation is inevitably high in cost, the optimization and the improvement can be further realized, and the production cost is further reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a not enough to prior art exists, provide a production efficiency further doubles and improves, effectively incorporates into automatic spout a yard function, structural design simplify, the very strong structural optimization type pulse igniter intelligent test equipment of practicality.
The utility model discloses a realize through following technical scheme:
the utility model provides a configuration optimization type pulse igniter intelligent test equipment, includes the frame, is equipped with pulse igniter test wire on the mesa of frame, pulse igniter test wire includes small-size conveyer, prepares station, test station, buffer memory station and manipulator, its characterized in that: the frame is characterized in that at least two pulse igniter test lines are arranged on the frame surface, the pulse igniter test lines are arranged in parallel, a conveyor is arranged at the tail end of each pulse igniter test line, and a sorting track which is convenient for code spraying for the pulse igniter is arranged on the conveyor.
Preferably, the sorting track has a tendency of wide in and narrow out and comprises a traction straight plate fixed on the conveyor, a traction inclined plate inclined towards the direction of the traction straight plate is arranged on the opposite surface of the traction straight plate, and a reference straight plate which is connected with the traction inclined plate and is parallel to the traction straight plate is arranged at the tail end of the traction inclined plate; the code spraying machine for spraying codes to the pulse igniter is located on the side face of the conveyor, the standard straight plate can extend all the time until the standard straight plate penetrates through the code spraying machine to spray the code covering area, and the traction straight plate does not extend into the code spraying covering area of the code spraying machine.
Preferably, the straight traction plate, the inclined traction plate and the straight reference plate are vertically arranged on a conveying belt of the conveyor.
Preferably, the traction straight plate, the traction inclined plate and the reference straight plate are all fixed on the conveyor through the rail connecting assembly.
Preferably, the track connection assembly comprises a support bar, a support plate; the supporting plate is fixed on a frame body of the conveyor by using bolts, a through hole is formed in the supporting plate, the supporting rod penetrates through the through hole, a threaded hole communicated with the through hole is formed in the top end of the supporting plate, and a pressing bolt for pressing the supporting rod is arranged in the threaded hole; the head of the support rod is fixedly connected with the sorting track.
Preferably, the head of the support rod is fixedly connected with the sorting track in a welding mode.
Preferably, the inclined traction plate and the straight reference plate are made of the same plate.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model designs at least two same pulse igniter test lines to work synchronously, and even if one pulse igniter test line breaks down suddenly, the whole production line is stopped, the production continuity is ensured, and the reliability of the production line is improved; secondly, the test line of the pulse igniter can be doubled and improved, and the production efficiency of enterprises is greatly improved; the utility model changes the code spraying process from manual operation to automatic operation, and integrates the process into the testing equipment, so that the production of the pulse igniter is more automatic, and the investment of labor cost is effectively reduced; the utility model discloses structural design simplifies, and the practicality is strong, but wide application in pulse ignition ware manufacturing technical field.
Drawings
FIG. 1 is a schematic view of the front direction structure of the present invention;
fig. 2 is a schematic view of the top view of the present invention;
fig. 3 is a schematic view of the three-dimensional structure of the present invention;
fig. 4 is a schematic view of the three-dimensional structure of the present invention.
In the figure: 1. a frame; 2. a pulse igniter test line; 21. a mini-conveyor; 22. preparing a station; 23. a test station; 24. caching a station; 25. a manipulator; 3. a conveyor; 31. a conveyor belt; 4. an order-arranging track; 41. a traction straight plate; 42. a traction sloping plate; 43. a reference straight plate; 44. a support rod; 45. a support plate; 46. a hold-down bolt; 5. provided is an ink jet printer.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings:
the utility model provides a configuration optimization type pulse ignition ware intelligent test equipment, includes frame 1, is equipped with pulse ignition ware test line 2 on the mesa of frame 1, pulse ignition ware test line 2 includes small-size conveyer 21, prepares station 22, test station 23, buffer memory station 24 and manipulator 25, be equipped with two at least on the 1 mesa of frame pulse ignition ware test line 2, pulse ignition ware test line 2 sets up side by side, is equipped with cargo airplane 3 at the end position of pulse ignition ware test line 2, be equipped with the reason preface track 4 of being convenient for carry out the yard for pulse ignition ware on the cargo airplane 3.
Preferably, the sorting track 4 has a tendency of wide in and narrow out, and comprises a traction straight plate 41 fixed on the conveyor 3, a traction inclined plate 42 inclined towards the direction of the traction straight plate 41 is arranged on the opposite surface of the traction straight plate 41, and a reference straight plate 43 connected with the traction inclined plate 42 and parallel to the traction straight plate 41 is arranged at the tail end of the traction inclined plate 42; the code spraying machine 5 for spraying codes to the pulse igniter is located on the side face of the conveyor 3, the reference straight plate 43 can extend all the way until the code spraying coverage area penetrates through the code spraying machine 5, and the traction straight plate 41 does not extend into the code spraying coverage area of the code spraying machine 5.
Preferably, the straight traction plate 41, the inclined traction plate 42 and the straight reference plate 43 are vertically arranged on the conveyor belt 31 of the conveyor 3.
Preferably, the traction straight plate 41, the traction inclined plate 42 and the reference straight plate 43 are all fixed on the conveyor 3 through a rail connection assembly.
Preferably, the track connection assembly comprises a support bar 44, a support plate 45; the support plate 45 is fixed on the frame body of the conveyor 3 by using bolts, a through hole is formed in the support plate 45, the support rod 44 penetrates through the through hole, a threaded hole communicated with the through hole is formed in the top end of the support plate 45, and a pressing bolt 46 for pressing the support rod 44 is arranged in the threaded hole; the head of the support rod 44 is fixedly connected with the sequencing track 4.
Preferably, the head of the support rod 44 is fixedly connected with the sequencing track 4 by welding.
Preferably, the inclined traction plate 42 and the straight reference plate 43 are made of the same plate material.
Example 1:
the embodiment comprises a frame 1, wherein a pulse igniter test line 2 is arranged on the table surface of the frame 1, and the pulse igniter test line 2 comprises a small-sized conveyor 21, a preparation station 22, a test station 23, a buffer station 24 and a manipulator 25. The machine frame 1 is provided with at least two pulse igniter test wires 2 on the table board, the pulse igniter test wires 2 are arranged in parallel, a conveyor 3 is arranged at the tail end position of the pulse igniter test wire 2, and a sequencing track 4 which is convenient for code spraying for the pulse igniter is arranged on the conveyor 3. The pulse igniter test wire is the same as the first generation product design, and chinese patent with patent application number 202011556964.6 introduces the structural design, working principle, and action process of the pulse igniter test wire in detail, and the technical scheme about the pulse igniter test wire is not repeated herein.
Furthermore, the embodiment designs two identical pulse igniter test lines, qualified products tested by the pulse igniter test lines are placed on a conveying belt of a conveyor under the action of a manipulator, the conveying belt pulls the qualified products to enter an order track and arrange the qualified products in order under the action of the order track, and the qualified products arranged in order are identified by an ink-jet printer and are subjected to automatic ink-jet printing after entering an ink-jet printer code-spraying coverage area.
In the embodiment, at least two identical pulse igniter test lines are designed to work synchronously, so that the whole production line cannot be influenced even if one pulse igniter test line fails, the production continuity is ensured, and the production reliability is improved; secondly, the test line of the pulse igniter is doubled and improved, and the production efficiency of enterprises is greatly improved; in the embodiment, the code spraying process is changed from manual operation to automatic operation, and the process is integrated into the testing equipment, so that the production of the pulse igniter is more automatic, and the investment of labor cost is effectively reduced; the pulse igniter has the advantages of simplified structural design and strong practicability, and can be widely applied to the technical field of pulse igniter production and manufacturing.
Example 2:
the embodiment comprises a frame 1, wherein a pulse igniter test line 2 is arranged on the table surface of the frame 1, and the pulse igniter test line 2 comprises a small-sized conveyor 21, a preparation station 22, a test station 23, a buffer station 24 and a manipulator 25. Be equipped with two pulse ignition ware test wires 2 on the 1 mesa of frame, pulse ignition ware test wire 2 sets up side by side, is equipped with cargo airplane 3 at the terminal position of pulse ignition ware test wire 2, is equipped with the reason preface track 4 of being convenient for spout the sign indicating number for pulse ignition ware on cargo airplane 3.
The sorting track 4 of the embodiment has a tendency of wide in and narrow out, and comprises a traction straight plate 41 fixed on the conveyor 3, a traction inclined plate 42 inclined towards the direction of the traction straight plate 41 is arranged on the opposite surface of the traction straight plate 41, and a reference straight plate 43 connected with the traction inclined plate 42 and parallel to the traction straight plate 41 is arranged at the tail end of the traction inclined plate 42; the code spraying machine 5 for spraying codes to the pulse igniter is located on the side face of the conveyor 3, the reference straight plate 43 can extend all the way until the code spraying coverage area penetrates through the code spraying machine 5, and the traction straight plate 41 does not extend into the code spraying coverage area of the code spraying machine 5. The straight traction plate 41, the inclined traction plate 42, and the straight reference plate 43 are vertically provided on the conveyor belt 31 of the conveyor 3. The head of the support rod 44 is fixedly connected with the sequencing track 4 in a welding mode. The inclined traction plate 42 and the straight reference plate 43 are made of the same plate. The sorting track is simple in structural design, qualified products gradually enter a narrow opening area under the limitation of a traction inclined plate and a traction straight plate, the products are ensured to be rightly placed under the limitation of the traction straight plate and a reference straight plate, the rightly placed products move forwards along the reference straight plate under the action of a transmission belt and the reference straight plate, the reference straight plate faces an ink-jet printer and is not shielded in a code-spraying area, and the straight plate is not pulled.
The traction straight plate 41, the traction inclined plate 42 and the reference straight plate 43 of the embodiment are all fixed on the conveyor 3 through a rail connecting assembly. Wherein, the track connecting component comprises a supporting rod 44 and a supporting plate 45; a support plate 45 is fixed on a frame body of the conveyor 3 by using bolts, a through hole is arranged on the support plate 45, a support rod 44 penetrates through the through hole, a threaded hole communicated with the through hole is arranged at the top end of the support plate 45, and a pressing bolt 46 for pressing the support rod 44 is arranged in the threaded hole; the head of the support rod 44 is fixedly connected with the sequencing track 4. Structural design is simple, and it is easy to make, with low costs, and clamp bolt is adjustable, is convenient for according to actual conditions to the orbital regulation of reason preface.
The action process of the embodiment is as follows: qualified products tested by the pulse igniter test line are placed on a conveying belt of a conveyor under the action of a manipulator, and the qualified products are pulled to enter an order rail by the conveying belt. After entering the sorting track, qualified products gradually enter a narrow opening area under the limitation of a traction inclined plate and a traction straight plate, the products are ensured to be rightly placed under the limitation of the traction straight plate and a reference straight plate, the rightly placed products move forwards along the reference straight plate under the action of a transmission belt and the reference straight plate, and the reference straight plate faces an ink-jet printer and is not shielded in a code-jet area to ensure that the straight plate is not pulled. And (4) after the qualified products which are arranged in order enter a code spraying coverage area of a code spraying machine, identifying the qualified products by the code spraying machine and automatically spraying codes.
In the embodiment, at least two identical pulse igniter test lines are designed to work synchronously, so that the whole production line cannot be influenced even if one pulse igniter test line fails, the production continuity is ensured, and the production reliability is improved; secondly, the test line of the pulse igniter is doubled and improved, and the production efficiency of enterprises is greatly improved; in the embodiment, the code spraying process is changed from manual operation to automatic operation, and the process is integrated into the testing equipment, so that the production of the pulse igniter is more automatic, and the investment of labor cost is effectively reduced; the pulse igniter has the advantages of simplified structural design and strong practicability, and can be widely applied to the technical field of pulse igniter production and manufacturing.
In summary, the present invention is only a preferred embodiment, and is not intended to limit the scope of the present invention, and all equivalent changes and modifications in the shape, structure, characteristics and spirit of the claims of the present invention should be included in the scope of the claims of the present invention.
Claims (7)
1. The utility model provides a configuration optimization type pulse igniter intelligent test equipment, includes the frame, is equipped with pulse igniter test wire on the mesa of frame, pulse igniter test wire includes small-size conveyer, prepares station, test station, buffer memory station and manipulator, its characterized in that: the frame is characterized in that at least two pulse igniter test lines are arranged on the frame surface, the pulse igniter test lines are arranged in parallel, a conveyor is arranged at the tail end of each pulse igniter test line, and a sorting track which is convenient for code spraying for the pulse igniter is arranged on the conveyor.
2. The structurally optimized pulse igniter intelligent test equipment as claimed in claim 1, wherein: the sorting track has a wide-in narrow-out trend and comprises a traction straight plate fixed on the conveyor, a traction inclined plate inclined towards the direction of the traction straight plate is arranged on the opposite surface of the traction straight plate, and a reference straight plate which is connected with the traction inclined plate and is parallel to the traction straight plate is arranged at the tail end of the traction inclined plate; the code spraying machine for spraying codes to the pulse igniter is located on the side face of the conveyor, the standard straight plate can extend all the time until the standard straight plate penetrates through the code spraying machine to spray the code covering area, and the traction straight plate does not extend into the code spraying covering area of the code spraying machine.
3. The structurally optimized pulse igniter intelligent test equipment as claimed in claim 2, wherein: the traction straight plate, the traction inclined plate and the reference straight plate are all vertically arranged on a conveying belt of the conveyor.
4. The structurally optimized pulse igniter intelligent test device according to claim 2 or 3, wherein: the traction straight plate, the traction inclined plate and the reference straight plate are all fixed on the conveyor through the track connecting assembly.
5. The structurally-optimized pulse igniter intelligent test device according to claim 4, wherein: the track connecting assembly comprises a supporting rod and a supporting plate; the supporting plate is fixed on a frame body of the conveyor by using bolts, a through hole is formed in the supporting plate, the supporting rod penetrates through the through hole, a threaded hole communicated with the through hole is formed in the top end of the supporting plate, and a pressing bolt for pressing the supporting rod is arranged in the threaded hole; the head of the support rod is fixedly connected with the sorting track.
6. The structurally optimized pulse igniter intelligent test equipment as claimed in claim 5, wherein: the head of the support rod is fixedly connected with the sorting track in a welding mode.
7. The structurally optimized pulse igniter intelligent test equipment as claimed in claim 2, wherein: the traction inclined plate and the reference straight plate are the same plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121236335.5U CN214949203U (en) | 2021-06-01 | 2021-06-01 | Intelligent testing equipment for pulse igniter with optimized structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121236335.5U CN214949203U (en) | 2021-06-01 | 2021-06-01 | Intelligent testing equipment for pulse igniter with optimized structure |
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| Publication Number | Publication Date |
|---|---|
| CN214949203U true CN214949203U (en) | 2021-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121236335.5U Expired - Fee Related CN214949203U (en) | 2021-06-01 | 2021-06-01 | Intelligent testing equipment for pulse igniter with optimized structure |
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| Country | Link |
|---|---|
| CN (1) | CN214949203U (en) |
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2021
- 2021-06-01 CN CN202121236335.5U patent/CN214949203U/en not_active Expired - Fee Related
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Granted publication date: 20211130 |