CN214938431U

CN214938431U - Jig dyeing machine

Info

Publication number: CN214938431U
Application number: CN202120595341.3U
Authority: CN
Inventors: 梁嘉诚; 范新霞; 费梦贤; 金一峰; 张艳玲; 俞爱芬
Original assignee: Tongxiang Zhongsheng Printing And Dyeing Co ltd
Current assignee: Tongxiang Zhongsheng printing and dyeing Co.,Ltd.
Priority date: 2021-03-24
Filing date: 2021-03-24
Publication date: 2021-11-30
Anticipated expiration: 2031-03-24

Abstract

The utility model discloses a jig dyeing machine, which comprises a main body and a cover body, wherein a dyeing mechanism is arranged in the main body, a first telescopic cylinder for driving the cover body to overturn is arranged outside the main body, and the first telescopic cylinder is electrically connected with a controller; still set up the carry mechanism on the lid, carry the mechanism including symmetrical and rotatable two T type pivots that set up in the lid, set up the guided way of U type on the terminal surface of T type pivot, the guided way is improved level and is set up the locking plate, C type staple bolt is articulated with the guided way, C type staple bolt and locking plate locking back sliding fit hold tightly on the cloth axle, one side of lid sets up the second telescoping cylinder of being connected with the controller electricity, butt in cloth axle tip behind the second telescoping cylinder passes the lid, the opposite side of lid sets up the third telescoping cylinder, the tip of third telescoping cylinder sets up driving motor, driving motor transmission butt in cloth axle tip under the drive of third telescoping cylinder, the third telescoping cylinder, driving motor is connected with the controller electricity. Through above-mentioned structure, cloth axle handling efficiency has been promoted.

Description

Jig dyeing machine

Technical Field

The utility model relates to a dyeing equipment, especially a dye jigger.

Background

Early jig dyeing machines were made of wood or iron, and were gradually made of stainless steel in the late 20 th century, 70 s. According to different types of processed cloth, the jig dyeing machine has three types of opening, capping, high temperature and high pressure and the like, and the existing opening equipment is basically eliminated. The cover-adding jig dyeing machine is mainly used for dyeing silk and cotton cloth, and the high-temperature high-pressure jig dyeing machine is used for dyeing synthetic fiber fabrics such as terylene, chinlon and the like. The jig dyeing machine mainly comprises a cloth roller, a dye vat, a power mechanism and a cylinder cover, wherein cloth needs to be clamped in the jig dyeing machine before dyeing. The exit and entrance of the existing jig dyeing machine for loading and unloading cloth are narrow, the loading and unloading of workers are very inconvenient, and the working strength is high.

SUMMERY OF THE UTILITY MODEL

In view of the above-mentioned not enough, the utility model aims to provide a dye jigger can realize the fast loading and unloading of cloth outside dye jigger, and then makes things convenient for the workman and promotes production efficiency.

In order to achieve the above purpose, the technical scheme of the utility model is that:

a jig dyeing machine comprises a main body and a cover body hinged with the main body, wherein a dyeing mechanism is arranged at the bottom of the main body, a first telescopic cylinder capable of driving the cover body to overturn is arranged on the outer side surface of the main body, and the first telescopic cylinder is electrically connected with a controller arranged on the main body; the cover body is respectively provided with a mounting mechanism which comprises two T-shaped rotating shafts which are symmetrically and rotatably arranged in the cover body, the end surfaces of the T-shaped rotating shafts are provided with U-shaped guide rails, the opposite surfaces of the guide rails are horizontally provided with locking plates and C-shaped anchor ears, the C-shaped hoop is hinged with the guide rail, the C-shaped hoop is locked on the locking plate in a turnover way and then tightly clasped on the cloth shaft in a sliding fit with the guide rail, one side of the cover body is provided with a second telescopic cylinder which is electrically connected with the controller, the second telescopic cylinder can rotatably penetrate through the cover body and then is coaxially abutted against the end part of the cloth shaft, the other side of the cover body is provided with a third telescopic cylinder, the end part of the third telescopic cylinder is provided with a driving motor, the output shaft of the driving motor is driven by the third telescopic cylinder to abut against the end part of the cloth shaft in a transmission mode, and the third telescopic cylinder and the driving motor are electrically connected with the controller.

Furthermore, a baffle is arranged in the cover body, and the baffle is abutted to the guide rail when the cover body is turned to cover the main body.

Furthermore, the dyeing mechanism comprises a dye vat, two cloth guide rollers are horizontally arranged in the dye vat, and a plurality of heating rods are uniformly distributed at the bottom of the dye vat.

Furthermore, an observation port is formed in the upper end of the main body, and an observation door is arranged on the observation port.

The working principle is as follows: when cloth dyeing is needed, the worker can operate according to the following steps: the cover body is outwards overturned under the action of the first telescopic cylinder, a mounting mechanism in the cover body is exposed, and the guide rail is always in a vertical state under the action of gravity due to the rotatable connection relationship between the T-shaped rotating shaft and the cover body. 2. The cloth shaft wound with cloth is hung in the guide rail, and the C-shaped anchor ear is locked on the locking plate to prevent the cloth shaft from jumping in the rotating process. And 3, after the cloth shaft is placed, the worker penetrates through the dyeing mechanism and then winds the cloth on the empty cloth shaft on the other side. 4. The staff drives the first telescoping cylinder to extend out through the controller again, and the cover body covers the main body immediately. And 5, driving the second telescopic cylinder and the third telescopic cylinder to simultaneously extend through the controller, so that the telescopic rod of the second telescopic cylinder and the output shaft of the driving motor are simultaneously abutted against two ends of the cloth shaft. 6. The controller drives the driving motor to rotate, and the two cloth shafts rotate at the same linear speed under the action of the driving motor in transmission connection with the cloth shafts. At the moment, the cloth is unwound by one cloth shaft, and the cloth is wound by one cloth shaft. The cloth then passes through a dyeing mechanism to complete dyeing. And after dyeing is finished, the worker can finish unloading the cloth shaft only by reversely operating the steps.

Has the advantages that: through the structure, the space can be relatively spacious when the cloth beam is placed, so that the operation of workers is facilitated, and the labor intensity is reduced.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a sectional view of fig. 1.

Reference numerals: 100. the main body 110, the observation opening 120, the observation door 200, the cover 210 and the baffle 300.

The dyeing mechanism 310, the dye vat 320, the cloth guide roller 330, the heating rod 400, the first telescopic cylinder 500, the controller 600, the mounting mechanism 610, the T-shaped rotating shaft 620, the guide rail 630, the condensation plate 631, the bolt 640, the C-shaped hoop 700, the second telescopic cylinder 800, the third telescopic cylinder 900 and the driving motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

A jig dyeing machine as shown in fig. 1 comprises a main body 100 and a cover body 200 hinged to the main body. The dyeing means 300 is provided at the bottom of the main body, and the first telescopic cylinder 400 and the controller 500 are provided on the outer side surface of the main body. The first telescopic cylinder is electrically connected with the controller and is hinged with the cover body. Under the drive of the controller, the first telescopic cylinder can drive the cover body to turn over around the hinge. Meanwhile, a mounting mechanism 600 is provided on the cover body for rotatably mounting a cloth shaft (not shown). Specifically, the mounting mechanism includes two T-shaped rotating shafts 610 symmetrically disposed in the cover, a U-shaped guide rail 620 is disposed on an end surface of the T-shaped rotating shaft, and the guide rail is longitudinally disposed under the action of gravity. A locking plate 630 and a C-shaped anchor ear 640 hinged with the guide rail are horizontally arranged on the opposite surface of the guide rail. It should be noted that when the C-shaped hoop is turned over to the locking plate, the two can be locked by the bolt 631. And the locked C-shaped hoop and the guide rail can be tightly fastened on the cloth shaft in a sliding fit manner, so that the cloth shaft is prevented from jumping in the subsequent rotating process. In addition, in order to allow the cloth on the cloth shaft to be uniformly fed out and wound, a second telescopic cylinder 700 electrically connected to the controller is provided at one side of the cover body, and a telescopic rod of the second telescopic cylinder is rotatably inserted through the cover body and is allowed to abut on an end surface of the cloth shaft. And a third telescopic cylinder 800 is arranged on the other side of the cover body, a driving motor 900 is arranged at the end part of the third telescopic cylinder, and the output shaft of the driving motor is driven by the third telescopic cylinder to rotatably penetrate through the cover body and then is abutted against the other end of the cloth shaft. The cloth shaft is driven to rotate by the rotation of the driving motor. The drive motor and the third telescopic cylinder are electrically connected to the controller, similarly. And the controller adjusts the rotating speed of the two driving motors through the current fed back by the two driving motor locks, so that the linear speeds of the cloth shafts driven by the two driving motors are the same.

As a further improvement of the above embodiment, the guide rail is prevented from being excessively turned over when the cover body is closed, and the cloth shaft is not aligned with the drive motor and the second telescopic cylinder. A baffle 210 is provided in the cover. Specifically, the baffle is abutted against the guide rail when the cover body is turned over to cover the main body.

As a further modification of the above embodiment, the dyeing mechanism 300 includes one dye vat 310 in which two cloth guide rolls 320 are horizontally disposed. At the same time, a plurality of heating rods 330 are uniformly arranged in the dye vat to ensure that the dye liquor can be kept at a temperature convenient for coloring.

As a further improvement of the above embodiment, in the dyeing process, for the convenience of observation by a worker, a viewing port 110 is formed at the upper end of the main body, and a detachable observation door 120 is provided at the viewing port.

Claims

1. A jig dyeing machine is characterized in that: the dyeing machine comprises a main body and a cover body hinged with the main body, wherein a dyeing mechanism is arranged at the bottom of the main body, a first telescopic cylinder capable of driving the cover body to overturn is arranged on the outer side surface of the main body, and the first telescopic cylinder is electrically connected with a controller arranged on the main body; the cover body is respectively provided with a mounting mechanism which comprises two T-shaped rotating shafts which are symmetrically and rotatably arranged in the cover body, the end surfaces of the T-shaped rotating shafts are provided with U-shaped guide rails, the opposite surfaces of the guide rails are horizontally provided with locking plates and C-shaped anchor ears, the C-shaped hoop is hinged with the guide rail, the C-shaped hoop is locked on the locking plate in a turnover way and then tightly clasped on the cloth shaft in a sliding fit with the guide rail, one side of the cover body is provided with a second telescopic cylinder which is electrically connected with the controller, the second telescopic cylinder can rotatably penetrate through the cover body and then is coaxially abutted against the end part of the cloth shaft, the other side of the cover body is provided with a third telescopic cylinder, the end part of the third telescopic cylinder is provided with a driving motor, the output shaft of the driving motor is driven by the third telescopic cylinder to abut against the end part of the cloth shaft in a transmission mode, and the third telescopic cylinder and the driving motor are electrically connected with the controller.

2. A jig dyeing machine as claimed in claim 1, characterized in that: the cover body is internally provided with a baffle which is abutted against the guide rail when the cover body is turned to cover the main body.

3. A jig dyeing machine as claimed in claim 2, characterized in that: the dyeing mechanism comprises a dye vat, two cloth guide rollers are horizontally arranged in the dye vat, and a plurality of heating rods are uniformly distributed at the bottom of the dye vat.

4. A jig dyeing machine as claimed in claim 3, characterized in that: an observation port is formed in the upper end of the main body, and an observation door is arranged on the observation port.