CN214924436U - Cleaning oil immersion type transformer robot system - Google Patents
Cleaning oil immersion type transformer robot system Download PDFInfo
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- CN214924436U CN214924436U CN202023289072.2U CN202023289072U CN214924436U CN 214924436 U CN214924436 U CN 214924436U CN 202023289072 U CN202023289072 U CN 202023289072U CN 214924436 U CN214924436 U CN 214924436U
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Abstract
The utility model relates to a transformer washs technical field, and a wash oil and soak formula transformer robot system is disclosed, including removing the base, the upper end fixedly connected with arm main part of removing the base, cleaner bucket and central processing control computer, the output of arm main part is equipped with purpose-built washing shower nozzle, the upper end fixedly connected with hose reel of cleaner bucket, the wiring has conveying hose on the hose reel, conveying hose's one end and the fixed intercommunication of purpose-built washing shower nozzle, be provided with the scavenging pump in the cleaner bucket, the output of scavenging pump and the fixed intercommunication of conveying hose's the other end, it is hollow mechanism to remove the base, it is connected with same root adjusting screw to remove the relative one side inner wall from top to bottom of base through ball bearing rotation. This wash oil-immersed transformer robot system possesses and uses the arm to replace the manual work to wash and has improved the cleaning efficiency greatly, can the automatic planning wash the route, can realize the advantage to oil-immersed transformer efficient washing operation.
Description
Technical Field
The utility model relates to a transformer washs technical field, specifically is a cleaning oil soaks formula transformer robot system.
Background
In the field of power supply and distribution, the oil-immersed transformer is widely used, and has simple structure and high operation reliability. However, the oil-immersed transformer has a complex operating environment, so that the surface of the transformer is easily stained with oil stains and dust to form dirt, which affects the heat dissipation and insulation performance of the transformer, and is also not beneficial to the daily detection of oil leakage, insulation and the like. Therefore, surface decontamination is an important part of routine maintenance of such oil-filled transformers.
At present, pulse water cleaning or insulating cleaning agent cleaning can be generally carried out manually on the dirt on the surface of the transformer, the cleaning mode requires that the transformer must be powered off to ensure the safety of workers, the normal production of transformer users is greatly influenced, and meanwhile, the actual cleaning quality is uneven because the descaling effect of manual cleaning depends on the skill and proficiency of the workers. Therefore, a set of robot system for descaling the surface of the transformer is developed, and the robot system has multiple practical significances of saving manpower and enterprise cleaning cost, avoiding safety accidents, improving descaling effect and the like.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model provides a not enough to prior art, the utility model provides a wash oil and soak formula transformer robot system possesses and uses the arm to replace the manual work to wash and has improved the cleaning efficiency greatly, can the automatic planning wash the route, can realize the advantage to oil-immersed transformer efficient cleaning operation, has solved because manual cleaning's scale removal effect depends on workman's skill and proficiency, and this leads to actual cleaning quality discrepancy. Therefore, a set of robot system for descaling the surface of the transformer is developed, and the robot system has the problems of saving labor and enterprise cleaning cost, avoiding safety accidents, improving descaling effect and the like.
(II) technical scheme
Replace the manual work to wash for realizing using the arm and improved the cleaning efficiency greatly, can the automatic planning wash the route, can realize the purpose to the operation of oil-immersed transformer efficient washing, the utility model provides a following technical scheme: a cleaning oil immersion type transformer robot system comprises a movable base, wherein a mechanical arm main body, a cleaning agent barrel and a central processing control computer are fixedly connected to the upper end of the movable base, a purpose-made cleaning nozzle is assembled at the output end of the mechanical arm main body, a hose reel is fixedly connected to the upper end of the cleaning agent barrel, a conveying hose is wound on the hose reel, one end of the conveying hose is fixedly communicated with the purpose-made cleaning nozzle, a cleaning pump is arranged in the cleaning agent barrel, the output end of the cleaning pump is fixedly communicated with the other end of the conveying hose, the movable base is a hollow mechanism, the inner wall of one side, opposite to the upper side and the lower side of the movable base, of the movable base is rotatably connected with a same adjusting screw through a ball bearing, a lifting plate is in threaded connection with the rod wall of the adjusting screw, supporting rods are fixedly connected to four corners of the bottom of the lifting plate, the lower ends of the supporting rods penetrate through the lower end of the movable base and are fixedly connected with a supporting plate, the upper end pole wall fixed cover of adjusting screw has connect driven helical gear, the outer wall fixedly connected with driving motor of removal base, driving motor's output shaft runs through and stretches into in the removal base and fixedly connected with bull stick, the one end fixedly connected with that driving motor was kept away from to the bull stick and driven helical gear engaged driving helical gear.
Preferably, the surface of the mechanical arm main body is also fixedly connected with a hose support for supporting a limiting conveying hose.
Preferably, an industrial camera is fixedly connected to the lower side of the output end of the mechanical arm main body.
Preferably, the outer wall of the supporting plate is coated with a layer of anti-skid and wear-resistant rubber pad.
Preferably, the upper and lower opposite sides of the movable base are also symmetrically and fixedly connected with four guide rods, and the surface of the lifting plate is provided with guide holes movably sleeved outside the guide rods.
Preferably, the four corners of the bottom of the movable base are fixedly connected with damping rollers.
Preferably, the inner wall of the top of the movable base is fixedly connected with a bearing seat, and the bearing seat is internally sleeved on the outer wall of one end, close to the driving helical gear, of the rotating rod through a ball bearing in a rotating mode.
Preferably, the output end of the central processing control computer is electrically connected with the mechanical arm main body and the cleaning pump respectively.
(III) advantageous effects
Compared with the prior art, the utility model provides a washing oil soaks formula transformer robot system possesses following beneficial effect:
1. the cleaning oil immersion type transformer robot system moves the robot system to 70 cm in front of a transformer in a power distribution room to be cleaned through the central processing control computer, the robot is fixed, an operator inputs actual scene information into the central processing control computer, the central processing control computer processes the information, plans path information and converts the path information into joint servo signals to be transmitted to the mechanical arm main body, the mechanical arm main body starts to execute a cleaning operation task, the system can control the working state of the cleaning pump in real time during the period, so that the cleaning pump can provide enough pump pressure to push a cleaning agent and eject the cleaning agent, primary cleaning operation can be gradually completed along with the movement of the tail end of the mechanical arm, whether secondary cleaning is carried out or not is determined according to the cleaning effect, and the cleaning efficiency is greatly improved by using the mechanical arm to replace manual cleaning, the cleaning path can be automatically planned, and efficient cleaning operation of the oil-immersed transformer can be achieved.
2. This wash oil-immersed transformer robot system, through the removal base that is equipped with, when needs remove whole robot, the shock attenuation gyro wheel that removal base bottom was equipped with can realize the quick transfer of robot, when needing the robot to stabilize to place and wash the operation, start driving motor, driving motor drives the bull stick and rotates, and then drive the rotation of initiative helical gear, the meshing that utilizes initiative helical gear and driven helical gear drives adjusting screw and rotates, the threaded connection effect of rethread adjusting screw and lifter plate makes the lifter plate promote the bracing piece and move down, and then prop up whole device through the backup pad, the mobility of having avoided shock attenuation gyro wheel influences the problem that whole device stabilizes and places, the structural stability has been improved.
Drawings
Fig. 1 is a schematic structural view of a cleaning oil-immersed transformer robot system provided by the present invention;
fig. 2 is an enlarged view of a partial structure of a part a in fig. 1 of a cleaning oil-immersed transformer robot system according to the present invention;
fig. 3 is the utility model provides a cleaning oil soaks formula transformer robot system's work control flow schematic diagram.
In the figure: the cleaning machine comprises a movable base 1, a mechanical arm main body 2, a cleaning agent barrel 3, a central processing control computer 4, a special cleaning spray head 5, a hose reel 6, a conveying hose 7, a cleaning pump 8, an adjusting screw rod 9, a lifting plate 10, a supporting rod 11, a supporting plate 12, a driven bevel gear 13, a driving motor 14, a rotating rod 15, a driving bevel gear 16, a hose bracket 17, an industrial camera 18, a guide rod 19 and a damping roller 20.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be understood that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, a cleaning oil immersion type transformer robot system comprises a movable base 1, a mechanical arm main body 2, a cleaning agent barrel 3 and a central processing control computer 4 are fixedly connected to the upper end of the movable base 1, a purpose-made cleaning nozzle 5 is assembled at the output end of the mechanical arm main body 2, a hose reel 6 is fixedly connected to the upper end of the cleaning agent barrel 3, a conveying hose 7 is wound on the hose reel 6, one end of the conveying hose 7 is fixedly communicated with the purpose-made cleaning nozzle 5, a cleaning pump 8 is arranged in the cleaning agent barrel 3, the output end of the cleaning pump 8 is fixedly communicated with the other end of the conveying hose 7, the movable base 1 is a hollow mechanism, the inner wall of one of the upper and lower opposite sides of the movable base 1 is rotatably connected with a same adjusting screw 9 through a ball bearing, the rod wall of the adjusting screw 9 is in threaded connection with a lifting plate 10, the four corners of the bottom of the lifting plate 10 are fixedly connected with supporting rods 11, the lower extreme of bracing piece 11 runs through the lower extreme and the fixedly connected with backup pad 12 that stretch out removal base 1, and the fixed cover of upper end pole wall of adjusting screw 9 has connect driven helical gear 13, and the outer wall fixedly connected with driving motor 14 of removal base 1, driving motor 14's output shaft runs through and stretches into in the removal base 1 and fixedly connected with bull stick 15, and the one end fixedly connected with that driving motor 14 was kept away from to bull stick 15 and driven helical gear 13 meshing's initiative helical gear 16.
The surface of the mechanical arm main body 2 is also fixedly connected with a hose bracket 17 for supporting the spacing conveying hose 7.
An industrial camera 18 is fixedly connected to the lower side of the output end of the mechanical arm main body 2.
The outer wall of the supporting plate 12 is coated with a layer of anti-skid and wear-resistant rubber pad.
Four guide rods 19 are symmetrically and fixedly connected to the upper and lower opposite sides of the movable base 1, and guide holes movably sleeved outside the guide rods 19 are formed in the surface of the lifting plate 10.
The four corners of the bottom of the movable base 1 are fixedly connected with damping rollers 20.
The inner wall of the top of the movable base 1 is fixedly connected with a bearing seat, and the bearing seat is internally sleeved on the outer wall of one end of the rotating rod 15 close to the driving helical gear 16 through rotation of a ball bearing.
The output end of the central processing control computer 4 is respectively electrically connected with the mechanical arm main body 2 and the cleaning pump 8.
An operation method of a robot system for cleaning an oil-immersed transformer comprises the following steps:
s1, moving the robot system to a position 70 cm in front of a transformer in a power distribution room, and fixing a moving base 1;
s2, an operator inputs actual scene information into the central processing control computer 4 through the operation panel, and after the central processing control computer 4 processes the information, the path information is planned and converted into joint servo signals to be transmitted to the mechanical arm main body 2;
s3, the mechanical arm main body 2 starts to execute a cleaning task, and the system can control the working state of the cleaning pump 8 in real time in the period, so that the cleaning pump 8 can provide enough pump pressure to push the cleaning agent and eject the cleaning agent;
s4, with the movement of the tail end of the mechanical arm body 2, the primary cleaning operation is gradually completed, and whether secondary cleaning is performed or not is determined by detecting the cleaning effect through the industrial camera 18;
and S5, finishing the cleaning work.
In conclusion, the cleaning oil immersion type transformer robot system moves the robot system to 70 cm in front of a transformer in a power distribution room to be cleaned through the central processing control computer 4, the robot is fixed, an operator inputs actual scene information into the central processing control computer 4, the central processing control computer 4 plans path information after processing the information, converts the path information into joint servo signals and transmits the joint servo signals to the mechanical arm main body 2, the mechanical arm main body 2 starts to execute a cleaning operation task, the system can control the working state of the cleaning pump 8 in real time during the period, so that the cleaning pump 8 can provide enough pump pressure to push cleaning agents to eject out, primary cleaning operation is gradually completed along with the movement of the tail end of the mechanical arm, whether secondary cleaning is performed or not is determined according to the cleaning effect, and the cleaning efficiency is greatly improved by using the mechanical arm instead of manual cleaning, can the automatic planning washing route, can realize the efficient cleaning operation to oil-immersed transformer, when needs remove whole robot, the shock attenuation gyro wheel 20 that removes the base bottom and be equipped with can realize the quick transfer of robot, when needing the robot to stabilize to place and wash the operation, start driving motor 14, driving motor 14 drives bull stick 15 and rotates, and then drive initiative helical gear 16 and rotate, the meshing that utilizes initiative helical gear 16 and driven helical gear 13 drives adjusting screw 9 and rotates, the threaded connection effect of rethread adjusting screw 9 and lifter plate 10 makes lifter plate 10 promote bracing piece 11 and move down, and then prop up whole device through backup pad 12, the problem that whole device is firm to be placed is influenced to the mobility of shock attenuation gyro wheel 20, structural stability is improved.
It is to be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a wash oil-immersed transformer robot system, includes mobile base (1), its characterized in that: the cleaning machine is characterized in that the upper end of the movable base (1) is fixedly connected with a mechanical arm main body (2), a cleaning agent barrel (3) and a central processing control computer (4), the output end of the mechanical arm main body (2) is assembled with a special cleaning nozzle (5), the upper end of the cleaning agent barrel (3) is fixedly connected with a hose reel (6), the hose reel (6) is wound with a conveying hose (7), one end of the conveying hose (7) is fixedly communicated with the special cleaning nozzle (5), a cleaning pump (8) is arranged in the cleaning agent barrel (3), the output end of the cleaning pump (8) is fixedly communicated with the other end of the conveying hose (7), the movable base (1) is a hollow mechanism, the inner wall of one side, opposite to the upper side and the lower side of the movable base (1), is rotatably connected with a same adjusting screw rod (9) through a ball bearing, the rod wall of the adjusting screw rod (9) is in threaded connection with a lifting plate (10), the equal fixedly connected with bracing piece (11) of bottom four corners department of lifter plate (10), the lower extreme of bracing piece (11) runs through the lower extreme and fixedly connected with backup pad (12) that stretch out removal base (1), the upper end pole wall fixing of adjusting screw (9) has cup jointed driven helical gear (13), the outer wall fixedly connected with driving motor (14) of removal base (1), the output shaft of driving motor (14) runs through and stretches into in removal base (1) and fixedly connected with bull stick (15), the one end fixedly connected with of driving motor (14) and driven helical gear (13) meshing initiative helical gear (16) are kept away from in bull stick (15).
2. The system of claim 1, wherein: the surface of the mechanical arm main body (2) is also fixedly connected with a hose support (17) used for supporting a limiting conveying hose (7).
3. The system of claim 1, wherein: and an industrial camera (18) is fixedly connected to the lower side of the output end of the mechanical arm main body (2).
4. The system of claim 1, wherein: the outer wall of the supporting plate (12) is coated with a layer of anti-skid and wear-resistant rubber pad.
5. The system of claim 1, wherein: the movable lifting plate is characterized in that four guide rods (19) are symmetrically and fixedly connected to the upper side and the lower side of the movable base (1) opposite to each other, and guide holes which are movably sleeved outside the guide rods (19) are formed in the surface of the lifting plate (10).
6. The system of claim 1, wherein: the damping roller wheels (20) are fixedly connected to four corners of the bottom of the movable base (1).
7. The system of claim 1, wherein: the inner wall of the top of the movable base (1) is fixedly connected with a bearing seat, and the bearing seat is internally sleeved on the outer wall of one end, close to the driving helical gear (16), of the rotating rod (15) in a rotating mode through a ball bearing.
8. The system of claim 1, wherein: the output end of the central processing control computer (4) is respectively and electrically connected with the mechanical arm main body (2) and the cleaning pump (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023289072.2U CN214924436U (en) | 2020-12-31 | 2020-12-31 | Cleaning oil immersion type transformer robot system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023289072.2U CN214924436U (en) | 2020-12-31 | 2020-12-31 | Cleaning oil immersion type transformer robot system |
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| Publication Number | Publication Date |
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| CN214924436U true CN214924436U (en) | 2021-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202023289072.2U Active CN214924436U (en) | 2020-12-31 | 2020-12-31 | Cleaning oil immersion type transformer robot system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112775965A (en) * | 2020-12-31 | 2021-05-11 | 广东立胜综合能源服务有限公司 | Robot system for cleaning oil-immersed transformer |
| CN112775965B (en) * | 2020-12-31 | 2024-05-28 | 广东立胜综合能源服务有限公司 | Robot system for cleaning oil immersed transformer |
-
2020
- 2020-12-31 CN CN202023289072.2U patent/CN214924436U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112775965A (en) * | 2020-12-31 | 2021-05-11 | 广东立胜综合能源服务有限公司 | Robot system for cleaning oil-immersed transformer |
| CN112775965B (en) * | 2020-12-31 | 2024-05-28 | 广东立胜综合能源服务有限公司 | Robot system for cleaning oil immersed transformer |
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