CN214924381U - Mobile robot for stretching into narrow radiation space for operation - Google Patents

Mobile robot for stretching into narrow radiation space for operation Download PDF

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Publication number
CN214924381U
CN214924381U CN202120871391.XU CN202120871391U CN214924381U CN 214924381 U CN214924381 U CN 214924381U CN 202120871391 U CN202120871391 U CN 202120871391U CN 214924381 U CN214924381 U CN 214924381U
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joint
mechanical arm
track
bevel gear
cavity
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Chinese (zh)
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姜潮
胡德安
徐汉波
陈志龙
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Hunan University
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Hunan University
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Abstract

The utility model relates to a mobile robot for extending into narrow radiation space for operation, which comprises a frame, a rail car, a rotating device and an arm; the bottom of the frame is provided with a moving device; the mechanical arm is arranged on the frame through a rotating device; the mechanical arm is a variable-angle heavy-load track mechanical arm and is formed by connecting a plurality of track units in series, and a sector gear ring arranged on an upstream track unit is in meshing transmission with a sector gear arranged on a downstream track unit; the track unit comprises a transmission mechanism, the mechanical arm can rotate in different directions in a horizontal plane through a plurality of transmission mechanisms, and the turning part is in arc transition turning angle in a multi-joint equal-angle linkage mode; the rail car is provided with an operation device, is arranged on the mechanical arm and moves to an operation position of the operation device along the mechanical arm. The utility model discloses a mechanical arm can stretch into large-scale internal portion of holding by narrow and small passageway window, stabilizes the multiple task operation of the internal different positions of holding, multiple equipment of efficient completion.

Description

Mobile robot for stretching into narrow radiation space for operation
Technical Field
The utility model relates to an intelligent robot field under the overhaul of equipments operating mode of radiation environment especially relates to a mobile robot for stretching into the narrow space operation of radiation.
Background
The nuclear industry operation environment has characteristics such as high radiation nature, environment complicacy, space are narrow and small, and when one of them equipment was in the maintenance operating mode, it was long-time multitask operation to need operation equipment to get into large-scale appearance body inside through narrow passageway. However, the area of the window of the passage between the container and the outside is small, and the lower edge of the window is far from the ground, so that the mobile robot cannot enter the window integrally. In addition, the internal situation of the container is complicated, the condition is severe, the equipment is numerous, the space is narrow and small, the ground is uneven, when the equipment at different positions needs to be overhauled and welded, the traveling path of the robot is complicated, the internal radiation environment seriously harms the life health of the operating personnel, and the personnel cannot enter the container, so that special operation equipment under the operation of the high-radiation narrow environment in the large container is needed urgently at present.
In order to meet the requirements of the special working conditions, the special working equipment can convey a robot or other working devices into a container for working; because of the multiple internal devices and the complex environment, the operation equipment can only move to a designated working point from the air after entering the container.
For example, chinese patent No. CN201510552708.2 discloses a crane box girder three-degree-of-freedom mobile welding robot, all the structures of the robot are integrated into a whole, and although three degrees of freedom are added to increase the working space, the robot cannot enter the container through the container channel and safely exit, and devices such as a welding machine and a gas tank enter a radiation environment and are very prone to failure and bring about greater potential safety hazards.
Chinese patent No. CN201510247231.7 discloses an eight-degree-of-freedom mobile manipulator, which adds double-layer rails on the basis of six-axis manipulator, and although the working range is increased, the overall structure needs to be set in advance in the container, and this part of structure can not pass in and out of the container, and under the radiation environment, the operation tool can not be changed in the equipment, and can not be overhauled when breaking down, resulting in greater loss.
Chinese patent No. CN201910156740.7 discloses a welding robot capable of moving in all directions, which separates welding equipment from a mobile robot, and has a wide movable range, but the robot has a high requirement on the ground, many equipments in the container, and a complex path, and the cable carrying the floor is easy to be wound with the equipment, and cannot cross the step between the passage window and the ground to realize stable access to the container.
Chinese patent No. cn201811357332.x discloses a climbing robot walking along an overhead line, which needs to erect a line in advance, and has poor suspension type load capacity and easy overall shaking during operation.
Korean patent No. KR101490217B1 discloses a joint structure of a multi-joint robot, which includes a frame, a plurality of links, a driving unit, a first connecting member, a plurality of second connecting members, a plurality of elastic members, a driving rotation shaft, and a plurality of driven rotation shafts. The front chain link and the rear chain link are driven by the elastic component to rotate, and all the chain links rotate a certain angle relative to the previous chain link, so that the whole multi-joint robot bends to one side. Although the active variable angle of the multi-joint structure is realized, the whole multi-joint robot can only bend towards one side because the elastic guide rod is a circular arc-shaped rod bending towards one side. And its drive disk assembly adopts steel wire, area, chain, hold-in range, and these parts all have certain elasticity or the problem that the clearance exists that the transmission precision is poor and skid easily, can't be used for heavy load high accuracy transmission operating mode, and the device cross-section non-rail shape and structure do not have good bearing capacity moreover, can't let the railcar pass on it also can't be used for bearing railcar or track robot.
Disclosure of Invention
For solving the problem that exists among the above-mentioned prior art, the utility model provides a mobile robot for stretching into the operation of the narrow space of radiation, it not only can freely remove holding external portion, can also stretch into the large-scale internal portion that holds with the arm by narrow and small window to through multi freedom regulation, avoid holding other equipment in the body, arrive predetermined operating position, realize in the airtight environment of narrow and small passageway, the maintenance operation of numerous equipment.
The utility model discloses a concrete technical scheme as follows: a mobile robot for stretching into a radiation narrow space for operation is characterized by comprising a frame, a rail car, a rotating device and a mechanical arm;
the bottom of the rack is provided with a moving device; the mechanical arm is arranged on the rack through the rotating device;
the mechanical arm is a variable-angle heavy-duty track mechanical arm, the mechanical arm is formed by connecting a plurality of track units in series, and a sector gear ring arranged on the upstream track unit is in meshing transmission with a sector gear arranged on the downstream track unit; the track unit comprises a transmission mechanism, the mechanical arm can rotate in different directions in a horizontal plane through a plurality of transmission mechanisms, and the turning part is in arc transition turning angles in a multi-joint equal-angle linkage mode;
the rail car is provided with an operation device and arranged on the mechanical arm, and the rail car moves to the operation position of the operation device along the mechanical arm.
Further, the track unit comprises a left track assembly, a right track assembly and a plurality of joint assemblies, wherein the left track assembly is connected with the right track assembly in series through the plurality of joint assemblies.
Further, the transmission mechanism is in meshing transmission; the left track assembly comprises a power source, a first bevel gear, a second bevel gear and a bevel gear mounting shaft; the first bevel gear is mounted on a power output shaft of the power source; the second bevel gear is arranged on the bevel gear mounting shaft and is in meshed connection with the first bevel gear; the left track assembly is provided with the sector gear ring at the downstream end, and the sector gear ring is arranged at the upstream end;
the joint assembly comprises a chain type joint shell and a joint linkage shaft; the chain type joint shell is sleeved on the bevel gear mounting shaft or the joint linkage shaft at the upstream; the gear sector is sleeved at the lower end of the joint linkage shaft and is used for being meshed with the fan-shaped gear ring at the upstream for transmission; the joint component is provided with the fan-shaped gear ring at the downstream end and is used for being meshed with the downstream gear ring for transmission.
Furthermore, the left track assembly also comprises an upper connecting plate, a track shell, a lower cavity and a lower cavity bottom plate;
the track shell is clamped between the upper connecting plate and the lower cavity; the lower cavity is buckled on the lower cavity bottom plate; the power source is arranged in the track shell, the lower end of the bevel gear mounting shaft is connected with the lower cavity bottom plate in the lower cavity, and the upper end of the bevel gear mounting shaft is connected with the upper connecting plate;
the joint assembly further comprises a joint upper connecting plate, a joint lower connecting cavity and a joint lower connecting cavity bottom plate; the chain type joint shell is clamped between the joint upper connecting plate and the joint lower connecting cavity, and the joint lower connecting cavity is buckled on the joint lower connecting cavity bottom plate; the lower end of the joint linkage shaft is arranged on a bottom plate of the joint lower connecting cavity through the sector in the joint lower connecting cavity; the upper end of the joint linkage shaft is connected with the joint upper connecting plate.
Furthermore, one end of the upper connecting plate, the lower cavity, the track shell, the lower cavity bottom plate, the joint upper connecting plate, the chain type joint shell, the joint lower connecting cavity and the joint lower connecting cavity bottom plate is in a concave arc shape, and the other end of the upper connecting plate, the lower cavity, the track shell, the lower cavity bottom plate, the joint upper connecting plate and the chain type joint shell are in a convex arc shape;
after the installation, the convex arc ends of the upper connecting plate, the lower cavity, the track shell, the lower cavity bottom plate, the joint upper connecting plate, the chain type joint shell, the joint lower connecting cavity and the joint lower connecting cavity bottom plate can rotate in the concave arc ends adjacent to the convex arc ends respectively.
Further, the robotic arm further comprises a pin; the upper stream end of the chain type joint shell is provided with a vertical through hole, and the side surface of the chain type joint shell is provided with a positioning hole communicated with the vertical through hole; a bevel gear mounting shaft pin hole is formed in the bevel gear mounting shaft; a joint linkage shaft pin hole is formed in the joint linkage shaft;
the downstream chain type joint shell is inserted into the positioning hole and the bevel gear mounting shaft pin hole of the upstream bevel gear mounting shaft through the pin, so that the left track assembly is connected with the joint assembly;
the chain joint shell at the downstream is inserted into the positioning hole and the joint linkage shaft pin hole at the upstream joint linkage shaft through the pin, so that the connection of two adjacent joint components is realized.
Furthermore, the rail car also comprises a rail carrying chassis, an operation device base, a steering frame, a driven wheel, a driving wheel and a self-adaptive side wall fixing device; the outer edge of the track carrying chassis is tightly buckled on two sides of the upper surface of the mechanical arm; the operation device is arranged in the center of the track carrying chassis through the operation device base; the steering frame is arranged below the track carrying chassis and used for completing steering of the rail car; the driven wheel and the driving wheel are mounted on the lower surface of the steering frame and roll on the upper surface of the mechanical arm to drive the rail car to move along the mechanical arm; the self-adaptive side wall fixing devices are symmetrically arranged at the front end and the rear end of the left side and the right side of the steering frame and tightly press the side parts of the mechanical arms.
Further, the self-adaptive side wall fixing device comprises a side wall bracket, a guide wheel, a rectangular pressure spring and a guide rod; the side wall bracket is connected with the side part of the steering frame through the top end; the bottom end of the side wall bracket is provided with two horizontal plates which are arranged in parallel at intervals; guide grooves are respectively arranged on the central lines of the two horizontal plates; the guide wheel bracket is arranged between the two horizontal plates, the guide wheel is arranged in the guide wheel bracket through the guide rod, and the guide rod can move along the guide groove; between the guide wheel bracket and the side wall bracket, two ends of the rectangular pressure spring respectively abut against the side wall bracket and the guide wheel bracket.
Furthermore, the self-adaptive side wall fixing device also comprises a guide hole and a spring support rod; the rectangular compression spring is sleeved on the spring supporting rod, one end of the spring supporting rod is connected with the center of the guide wheel support, the other end of the spring supporting rod is arranged in the guide hole in the side wall support, and the spring supporting rod can move along the guide hole.
Further, the mechanical arm further comprises a tail end support, wherein the tail end support is arranged below the tail end of the mechanical arm and used for supporting the mechanical arm in the large container.
The utility model has the advantages that:
the utility model discloses a multi freedom heavy load arm of I rail shape is formed to the arm through a plurality of track units end to end, the arm straightens, can stretch into large-scale appearance internal portion by narrow and small window, and through multi freedom's constantly changing form, other equipment in the appearance has been avoided, a track has been set up in the air for the railcar, the environment complicated work place that various people can't reach is passed in and out freely to the railcar, can realize the change of passing in and out many times of operation device, to different positions, multiple equipment of appearance internal portion stabilize the high-efficient multiple task operation, it has the characteristics that the flexibility ratio is high, the transmission precision is high, bearing capacity is strong, and the adaptability and the reliability of robot have been strengthened, guarantee the personnel safety under the environment such as radiation, avoided the whole arm to stretch into repeatedly and withdraw from the complicated operation of large-scale appearance internal portion, time saving, the working efficiency under the special working condition environment can be obviously improved.
The utility model discloses a power supply, a plurality of chain joint and bevel gear transmission and sector, the driven mode of fan-shaped ring gear, synthesize the initiative change on a large scale that realizes track angle, and through single power drive a plurality of joints, wait the mode of angle linkage to realize passing through with approximate circular arc corner between left side track and the right side track, greatly reduce the impact, be favorable to the railcar to pass through smoothly. Meanwhile, for different working scenes, the length and the degree of freedom of the mechanical arm formed by the rail units can be controlled by connecting the rail units in different quantities end to end, the operation range is greatly expanded, connection is realized through pins, and the mechanical arm is convenient to disassemble and assemble and convenient to operate.
In addition, the mechanical arm of the utility model is supported by the tail end, which not only can increase the load capacity of the mechanical arm, but also avoids the shaking problem during the running process of the rail car and the operation of the operation device,
drawings
Fig. 1 is a perspective view of a mobile robot for working in a narrow space by radiation according to the present invention;
FIG. 2 is a perspective view of a robot arm according to the present invention;
fig. 3 is a top view of the robot arm of the present invention;
FIG. 4 is a view of the internal transmission mechanism of the middle mechanical arm of the present invention;
fig. 5 is a cross-sectional view of the mechanical arm of the present invention when it is extended;
FIG. 6 is a partial exploded view of the robot arm of the present invention;
FIG. 7 is an exploded view of the left track assembly of the present invention;
FIG. 8 is an exploded view of the middle joint assembly of the present invention;
FIG. 9 is a schematic diagram of the transmission of a track unit according to the present invention;
fig. 10 is a schematic view of a robot arm formed by three rail units connected end to end according to the present invention;
fig. 11 is a perspective view of the middle rail car of the present invention;
fig. 12 is a front view of the adaptive sidewall fixing device of the middle rail car according to the present invention;
fig. 13 is a schematic view of a first view angle structure of the adaptive sidewall fixing device of the middle rail car according to the present invention;
fig. 14 is a second view structural diagram of the adaptive sidewall fixing device of the middle rail car according to the present invention.
Wherein: 100-frame, 110-moving device, 200-rail vehicle, 210-rail carrying chassis, 220-working device, 230-round nut, 240-working device base, 250-steering vehicle frame, 260-driven wheel, 270-driving wheel, 280-adaptive side wall fixing device, 281-side wall bracket, 282-guide wheel bracket, 283-guide wheel, 284-rectangular pressure spring, 285-guide groove, 286-guide rod, 287-guide hole, 288-spring support rod, 300-large container, 400-rotating device, 500-mechanical arm, 510-left side rail component, 511-power source, 512-first bevel gear, 513-second bevel gear, 514-upper connecting plate, 515-rail shell, 516-lower cavity, 210-rail carrying chassis, 220-working device, 230-round nut, 240-working device base, 250-steering vehicle frame, 260-driven wheel, 270-driving wheel, 280-adaptive side wall fixing device, 281-side wall bracket, 282-guide wheel bracket, 283-guide wheel-rectangular pressure spring, 285-guide rod, 286-guide hole, 288-spring support rod, 300-large container, 400-rotating device, 500-mechanical arm, 510-left side rail component, 511-power source, 512-first bevel gear, 513-second bevel gear, 514-upper connecting plate, 515-rail shell, 516-track shell, 210-track shell, track carrier, second bevel gear, and track shell, 517-lower cavity bottom plate, 518-lower cavity window, 519-pin, 520-bevel gear mounting shaft, 521-bevel gear mounting shaft pin hole, 522-first bearing, 523-first bearing seat, 530-right side track component, 540-joint component, 541-joint upper connecting plate, 542-chain type joint shell, 543-joint lower connecting cavity, 544-joint linkage shaft, 545-joint linkage shaft pin hole, 546-sector, 547-sector gear ring, 548-vertical through hole, 549-joint lower connecting cavity bottom plate, 550-joint component window, 551-second bearing, 552-second bearing seat and 560-end support.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present application, the present invention will be further described in detail with reference to the accompanying drawings and examples.
The terms of orientation such as up, down, left, right, front, and rear in the present specification are established based on the positional relationship shown in the drawings. The corresponding positional relationship may also vary depending on the drawings, and therefore, should not be construed as limiting the scope of protection.
The present invention relates to a portable electronic device, and more particularly, to a portable electronic device, which can be connected to a portable electronic device, and can be connected to a portable electronic device through a connection structure, such as a connector, a. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The present embodiment describes a mobile robot for entering a radiation narrow space to perform work, which is capable of freely entering and exiting a work site having a complicated environment where various people cannot reach.
As shown in fig. 1, the mobile robot includes a rack 100, a rail car 200, a rotating device 400, and a robot arm 500, the robot arm 500 is mounted on the rack 100 through the rotating device 400, the rail car 200 is disposed above the robot arm 500, and the robot arm 500 can enter the large container 300 through a narrow passage on the large container 300, so that the rail car 200 can enter the large container 300 along the robot arm 500 to perform work.
The bottom of the rack 100 is provided with a moving device 110, and the moving device 110 is used for realizing the movement of the mobile robot.
The robot 500 is a variable angle heavy duty track robot, the robot 500 is composed of a plurality of track units, as shown in fig. 2 and 3, each track unit includes a left track assembly 510, a right track assembly 530, and a plurality of joint assemblies 540, and the left track assembly 510 is connected in series with the right track assembly 530 through the plurality of joint assemblies 540 to form a chain joint. The robot arm 500 has multiple degrees of freedom, and the rotation position makes the corner transition in a near-arc manner by adopting a mode of angle linkage of multiple joint assemblies 540.
As shown in fig. 4 to 7, the left rail assembly 510 includes a power source 511, a first bevel gear 512, a second bevel gear 513, an upper connecting plate 514, a rail housing 515, a lower housing 516, a lower housing bottom plate 517, a pin 519, a bevel gear mounting shaft 520, a first bearing 522, a first bearing seat 523, and a scalloped gear 547. Wherein track casing 515 presss from both sides and adorns between upper junction plate 514 and lower cavity 516, and the left end of upper junction plate 514, lower cavity 516 and lower cavity bottom plate 517 is concave circular-arc, and the right-hand member is protruding circular-arc, and track casing 515 left end is protruding circular-arc, and the right-hand member is concave circular-arc, and track casing 515 and the inside cavity that has of lower cavity 516, and bottom and concave circular-arc side are uncovered, and lower cavity 516 lock joint is on lower cavity bottom plate 517. The radians of the concave arc and the convex arc are matched in the embodiment. The convex arc end of the track shell 515 is provided with a vertical through hole 548 which is concentric with the convex arc end, the middle part of the side surface is provided with a positioning hole, and the positioning hole is communicated with the vertical through hole 548. The bevel gear mounting shaft 520 has a mounting shaft pin hole 521 at a corresponding location in the middle thereof.
The power source 511 is disposed in the inner cavity of the rail housing 515, and the first bevel gear 512 is mounted on the power output shaft of the power source 511. The second bevel gear 513 is installed in the middle of the bevel gear installation shaft 520, is meshed with the first bevel gear 512 in the concave arc of the track shell 515, the first bearing 522 in the lower cavity 516 is sleeved at the lower end of the bevel gear installation shaft 520, and the first bearing 522 is installed on the lower cavity bottom plate 517 through the first bearing seat 523. A lower cavity window 518 is provided below the convex arc end of the lower cavity 516. The sector gear ring 547 is arranged below the upper cavity window 518 and the lower cavity window 518 of the lower cavity bottom plate 517 and is used for achieving meshing connection with the joint component 540. A toothed segment 546 (not shown) is also provided at the concave arcuate end of the lower cavity floor 517 for meshing engagement with the upstream track unit. The upper end of the bevel gear mounting shaft 520 is sleeved in the circular hole of the upper connecting plate 514. The power source 511 drives the first bevel gear 512 to rotate, and the first bevel gear 512 drives the second bevel gear 513 to rotate together with the bevel gear mounting shaft 520, so that the sector gear 547 drives the joint assembly 540 to rotate.
As shown in fig. 8, the joint assembly 540 includes a joint upper connecting plate 541, a chain joint housing 542, a joint lower connecting cavity 543, a joint linkage shaft 544, a tooth sector 546, a sector gear ring 547, a joint lower connecting cavity bottom plate 549, a second bearing 551, and a second bearing seat 552.
The chain joint shell 542 is clamped between the joint upper connecting plate 541 and the joint lower connecting cavity 543, the cavity is formed in the joint lower connecting cavity 543, the bottom and the inner concave arc side are both open, and the joint lower connecting cavity 543 is fastened on the joint lower connecting cavity bottom plate 549. The left end of joint upper junction plate 541, joint lower junction cavity 543 and joint lower junction cavity bottom plate 549 is concave circular-arc, and the right end sets up to convex circular-arc, and chain joint casing 542 left end is convex circular-arc, and the right end is concave circular-arc, and the radian phase-match of concave circular arc, protruding circular arc in this embodiment, and unanimous with concave circular arc, protruding circular arc radian in the left side track subassembly 510.
Chain joint casing 542 is equipped with the recess in protruding circular arc side for hold second bevel gear 513, for it provides the rotation space, is equipped with perpendicular through-hole 548 at this protruding circular arc end, and perpendicular through-hole 548 is unanimous with protruding circular arc center, and the side is equipped with the locating hole, and the locating hole communicates with each other with perpendicular through-hole 548. An articulation link pin hole 545 is provided in the middle of articulation link 544.
The upper end of the joint linkage shaft 544 is sleeved in a round hole of the joint upper connecting plate 541, the lower end of the joint linkage shaft 544 is arranged in the joint lower connecting cavity 543, the second bearing 551 is sleeved at the lower end of the joint linkage shaft 544, the second bearing 551 is installed on the sector 546 through the second bearing seat 552, the sector 546 is fixed on the joint lower connecting cavity bottom plate 549, and a gear of the sector 546 is positioned in an inner concave arc at the left end of the joint lower connecting cavity bottom plate 549 and is meshed with the sector gear ring 547 at the front end. The joint assembly window 550 is arranged below the convex arc end of the joint lower connecting cavity 543, and the sector gear ring 547 arranged below the joint assembly window 550 is arranged at the convex arc end of the joint lower connecting cavity bottom plate 549 and is used for meshing transmission with the gear sector 546 on the joint assembly 540 adjacent downstream.
The convex arc end of the chain joint housing 542 of the first left joint assembly 540 extends into the concave arc of the track housing 515 of the left track assembly 510, the bevel gear mounting shaft 520 passes through the vertical through hole 548 of the chain joint housing 542, and the pin 519 passes through the positioning hole of the chain joint housing 542 and the bevel gear mounting shaft pin hole 521, so that the first joint assembly 540 is connected with the left track assembly 510.
Similarly, the remaining knuckle assemblies 540 and the right track assembly 530 are connected between the front and rear knuckle assemblies 540 and to the right track assembly 530 by pins 519 via upstream knuckle linkage 544 passing through adjacent downstream vertical through holes 548. While the upstream ring gear sector 547 meshes with the downstream ring gear sector 546.
The right track assembly 530 is similar in structure to the joint assembly 540 in that a toothed sector 546 (not shown in the drawings) is provided at the upstream end of the right track assembly 530, a toothed sector 547 is provided at the downstream end, and the right track assembly is connected to the upstream joint assembly 540 through the toothed sector 546, and the toothed sector 547 can be in mesh transmission with the toothed sector 546 on the lower cavity plate 517 in the downstream track unit.
A telescopic or extendable end support 560 is provided below the end of the robot arm 500 to support the robot arm 500 in the large container 300.
The right track assembly 530 of the upstream track unit is connected with the left track assembly 510 of the downstream track unit by the meshing transmission of the shaft and toothed sector 546 and the toothed sector 547. For different working scenes, the length and the degree of freedom of the mechanical arm 500 can be controlled by connecting the rail units with different numbers end to end, so that the working range of the rail vehicle and the rail robot on the mechanical arm 500 can be greatly expanded.
The power sources 511 with different rotation directions are arranged in the plurality of track units of the mechanical arm 500 at intervals, when the power sources 511 provide driving force, the plurality of joint assemblies 540 in succession at the downstream of the mechanical arm can be driven to rotate together in the same direction, the plurality of track units realize equal-angle linkage of adjacent joints, and therefore the mechanical arm 500 can rotate in different directions in a horizontal plane.
As shown in fig. 9 and 10, when the robot arm 500 operates, the power source 511 disposed on the left track assembly 510 drives the first joint assembly 540 connected thereto through the first bevel gear 512, the second bevel gear 513 and the bevel gear mounting shaft 520, so that the robot arm rotates around the bevel gear mounting shaft 520 relative to the left track assembly 510 by a rotation angle a. Meanwhile, the sector gear ring 547 of the left track assembly 510 is meshed with the sector gear 546 of the first joint assembly 540 for transmission, so that the sector gear 546 rotates around the joint linkage shaft 544 of the first joint assembly 540 at a rotation angle of 2a, and the straight line of the second joint assembly 540 forms an included angle of 2a with the straight line of the left track assembly 510.
The first joint assembly 540 functions like the left track assembly 510 with respect to the second joint assembly 540 to provide a driving force for the second joint assembly 540. The sector gear ring 547 of the second joint assembly 540 is engaged with the sector gear ring 546 of the third joint assembly 540, so that the sector gear ring 546 of the third joint assembly 540 rotates around the joint linkage shaft 544 of the third joint assembly 540 by 3a, and the included angle between the straight line of the third joint assembly 540 and the straight line of the left track assembly 510 is 3 a. In this way, the included angle between the straight line of the right track assembly 530 connected behind the n joint assemblies 540 and the straight line of the left track assembly 510 is (n +1) a, for example, in this embodiment, 4 joint assemblies 540 are connected in series between the left track assembly 510 and the right track assembly 530, and the included angle between the straight line of the right track assembly 530 and the straight line of the left track assembly 510 is 5a after rotation. The included angle between the left track component 510 and the right track component 530 is evenly distributed to each joint component 540 in the embodiment, so that the equal-angle linkage of each joint component 540 is realized, the transition between the left track component 510 and the right track component 530 is approximate to an arc, the angle can be reduced, the impact is reduced, and the rail car 200 can pass through the transition.
The rail car 200 is mounted on the robot arm 500, and transports the working device. As shown in fig. 11, the rail car 200 includes a rail carrying chassis 210, a working device 220, a round nut 230, a working device base 240, a steer carriage 250, a driven wheel 260, a drive wheel 270, and an adaptive sidewall mount 280.
Wherein, the outer edge of the track carrying chassis 210 is fastened on two sides of the upper surface of the mechanical arm 500, so as to ensure the contact between the track carrying chassis 210 and the mechanical arm 500. The working device 220 is mounted centrally on the rail carrier chassis 210 by a working device base 240. The bogie frame 250 is arranged below the track carrying chassis 210 through round nuts 230 and bolts above the track carrying chassis 210, the driving wheel 270 and the driven wheel 260 are arranged on the lower surface of the bogie frame 250, and the bogie frame is driven by the driving wheel 270 to roll on the upper surface of the mechanical arm 500, so that the bogie 200 is driven to move along the mechanical arm 500. Four adaptive sidewall fixtures 280 are symmetrically disposed at front and rear ends of left and right sides of the steering frame 250.
As shown in fig. 12 to 14, the adaptive sidewall fixing device 280 includes a sidewall holder 281, a guide wheel holder 282, a guide wheel 283, a rectangular compression spring 284, a guide rod 286, a guide hole 287, and a spring support 288. In this embodiment, the top of the sidewall holder 281 has a buckle plate for fastening to the side of the steering frame 250. The bottom end of the side wall support 281 is provided with two parallel horizontal plates which are arranged at intervals and are vertically connected with the vertical plate of the side wall support 281. Strip-shaped guide grooves 285 are respectively arranged on the central lines of the two horizontal plates, the guide wheel bracket 282 is U-shaped and is arranged between the two horizontal plates, and the U-shaped opening faces the mechanical arm 500. Between the guide wheel bracket 282 and the side wall bracket 281, a rectangular pressure spring 284 is sleeved on a spring support rod 288, and two ends of the rectangular pressure spring 284 are respectively abutted against the side wall bracket 281 and the guide wheel bracket 282. Spring support 288 is attached to the center of idler bracket 282 at its inner end and is received in guide hole 287 in side wall bracket 281 at its outer end for movement along guide hole 287. The guide wheel 283 is installed in the U-shaped opening of the guide wheel bracket 282 through a guide rod 286, and upper and lower ends of the guide rod 286 are installed in the guide groove 285, respectively, and are movable along the guide groove 285. The guide wheel 283 is pressed to push the guide wheel bracket 282 and the spring support 288 to move together in a direction away from the mechanical arm 500, and the rectangular pressure spring 284 is compressed in the moving process. After the guide wheel 283 is pressed and reduced, the rectangular pressure spring 284 pushes the guide wheel 283 to move towards the mechanical arm 500 through the guide wheel bracket 282 under the action of the reset elastic force, and the structure can ensure that the guide wheel 283 can press the side part of the mechanical arm 500 in real time. In this embodiment, the rectangular pressure spring 284 is supported and guided by the spring support 288, so as to ensure the compression and return directions and ensure the smooth movement of the guide wheel 283.
The working principle of the embodiment is as follows:
when the mobile robot works, firstly, the mobile robot moves to the window position of the large container 300 through the mobile device 110 in an automatic driving or remote control operation mode, then the mechanical arm 500 extends into the large container 300 from a narrow passage window, and is adjusted by multiple degrees of freedom of the mechanical arm 500 to be close to a working place and supported on the ground through the tail end support 560, so that the stability of the mechanical arm 500 is ensured.
After the robotic arm 500 reaches the working position, the rail car 200 starts to move along the robotic arm 500. When the rail car 200 moves forwards linearly, the steering frame 250 is kept in the forward direction by a balanced clamping force, when the rail car 200 bends, the center distance of guide wheels 283 on two sides is forced to be increased under the influence of the width change of the section of the mechanical arm 500 and the change of the angle of the side surface, the rectangular pressure spring 284 of the self-adaptive side wall fixing device 280 is compressed, and meanwhile, the rail carrying chassis 210 is tightly buckled on the upper surface of the mechanical arm 500 to drive the steering frame 250 to rotate relative to the rail carrying chassis 210, so that the steering of the rail car 200 is completed. Eventually the rail car 200 stays at the designated working position. The working device 220 is initially in a folded state, and when the rail car 200 reaches a designated working position, the working device 220 is unfolded and starts working, and after the working is completed, the working device is folded and retracted.
In this embodiment, the rail car 200 can freely enter and exit the large container 300 to replace the working device 220, so that the mobile robot can complete stable and efficient operation at different positions and for various tasks inside the large container 300. When the operation is completed, the rail car 200 returns along the robot arm 500, the robot arm 500 returns to the straight line and retracts, and the mobile robot moves to the initial position to wait for the next operation.
While the principles of the invention have been described in detail in connection with the preferred embodiments thereof, it will be understood by those skilled in the art that the above-described embodiments are merely illustrative of exemplary implementations of the invention and are not limiting of the scope of the invention. The details in the embodiments do not constitute the limitations of the scope of the present invention, and any obvious changes such as equivalent transformation, simple replacement, etc. based on the technical solution of the present invention all fall within the protection scope of the present invention without departing from the spirit and scope of the present invention.

Claims (10)

1. A mobile robot for working into a radiation narrow space, characterized in that it comprises a frame (100), a rail car (200), a rotating device (400) and a robot arm (500);
the bottom of the rack (100) is provided with a mobile device (110); the mechanical arm (500) is mounted on the frame (100) through the rotating device (400);
the mechanical arm (500) is a variable-angle heavy-duty track mechanical arm, the mechanical arm (500) is formed by connecting a plurality of track units in series, and a sector gear ring (547) arranged on the upstream track unit is in meshing transmission with a sector gear (546) arranged on the downstream track unit; the track unit internally comprises a transmission mechanism, the mechanical arm (500) can rotate towards different directions in a horizontal plane through a plurality of transmission mechanisms, and the turning part is in arc transition turning angle in a multi-joint equal-angle linkage mode;
the rail car (200) is provided with an operation device (220), the rail car (200) is arranged on the mechanical arm (500), and the rail car moves to an operation position of the operation device (220) along the mechanical arm (500).
2. The mobile robot for reaching radiation narrow space operation according to claim 1, characterized in that the track unit comprises a left track assembly (510), a right track assembly (530), a plurality of joint assemblies (540), the left track assembly (510) being connected in series with the right track assembly (530) through the plurality of joint assemblies (540).
3. The mobile robot for penetrating radiation confined space operations of claim 2 wherein said drive mechanism is a meshing drive; the left track assembly (510) comprises a power source (511), a first bevel gear (512), a second bevel gear (513), a bevel gear mounting shaft (520); the first bevel gear (512) is mounted on a power output shaft of the power source (511); the second bevel gear (513) is installed on the bevel gear installation shaft (520) and is in meshed connection with the first bevel gear (512); the left track assembly (510) mounts the scalloped ring gear (547) at a downstream end and the toothed sector (546) at an upstream end;
the joint assembly (540) comprises a chain joint housing (542), a joint linkage shaft (544); the chain type joint shell (542) is sleeved on the bevel gear mounting shaft (520) or the joint linkage shaft (544) at the upstream; the gear sector (546) is sleeved at the lower end of the joint linkage shaft (544) and is used for being meshed with the upstream gear sector (547) for transmission; the joint assembly (540) mounts the sector ring gear (547) at a downstream end for meshing transmission with the downstream sector gear (546).
4. The mobile robot for reaching radiation narrow space operations of claim 3, characterized in that the left track assembly (510) further comprises an upper connection plate (514), a track housing (515), a lower cavity (516), a lower cavity floor (517);
the rail shell (515) is clamped between the upper connecting plate (514) and the lower cavity (516); the lower cavity (516) is buckled on the lower cavity bottom plate (517); the power source (511) is arranged in the track shell (515), the lower end of the bevel gear mounting shaft (520) is connected with the lower cavity bottom plate (517) in the lower cavity (516), and the upper end of the bevel gear mounting shaft (520) is connected with the upper connecting plate (514);
the joint component (540) further comprises a joint upper connecting plate (541), a joint lower connecting cavity (543) and a joint lower connecting cavity bottom plate (549); the chain type joint shell (542) is clamped between the joint upper connecting plate (541) and the joint lower connecting cavity (543), and the joint lower connecting cavity (543) is buckled on the joint lower connecting cavity bottom plate (549); the lower end of the joint linkage shaft (544) is arranged in the joint lower connecting cavity (543) through the sector (546) on the joint lower connecting cavity bottom plate (549); the upper end of the joint linkage shaft (544) is connected with the joint upper connecting plate (541).
5. The mobile robot for reaching radiation narrow space operation according to claim 4, characterized in that one end of the upper connection plate (514), the lower cavity (516), the track shell (515), the lower cavity bottom plate (517), the joint upper connection plate (541), the chain joint shell (542), the joint lower connection cavity (543) and the joint lower connection cavity bottom plate (549) is concave arc-shaped, and the other end is convex arc-shaped;
after the installation, the protruding arc ends of the upper connecting plate (514), the lower cavity (516), the track shell (515), the lower cavity baseplate (517), the joint upper connecting plate (541), the chain-type joint shell (542), the joint lower connecting cavity (543) and the joint lower connecting cavity baseplate (549) can rotate in the concave arc ends adjacent to the protruding arc ends respectively.
6. The mobile robot for reaching radiation narrow space operations according to claim 4, characterized in that the robot arm (500) further comprises a pin (519); the upper stream end of the chain type joint shell (542) is provided with a vertical through hole (548), and the side surface of the chain type joint shell is provided with a positioning hole communicated with the vertical through hole (548); a bevel gear mounting shaft pin hole (521) is formed in the bevel gear mounting shaft (520); a joint linkage shaft pin hole (545) is formed in the joint linkage shaft (544);
the downstream chain type joint shell (542) is inserted into the positioning hole and the bevel gear mounting shaft pin hole (521) of the upstream bevel gear mounting shaft (520) through the pin (519) to realize the connection of the left track assembly (510) and the joint assembly (540);
the downstream chain joint housing (542) is connected to the two adjacent joint assemblies (540) by inserting the pin (519) into the locating hole and the joint linkage shaft pin hole (545) of the upstream joint linkage shaft (544).
7. The mobile robot for reaching radiation narrow space operations of claim 1, characterized in that the rail car (200) further comprises a rail carrying chassis (210), an operation device base (240), a steering frame (250), driven wheels (260), driving wheels (270), an adaptive sidewall fixing device (280); the outer edge of the track carrying chassis (210) is fastened on two sides of the upper surface of the mechanical arm (500); the working device (220) is mounted in the center of the rail carrier chassis (210) through the working device base (240); the steering frame (250) is arranged below the rail carrying chassis (210) and is used for completing the steering of the rail car (200); the driven wheel (260) and the driving wheel (270) are mounted on the lower surface of the steering frame (250) and roll on the upper surface of the mechanical arm (500) to drive the rail car (200) to move along the mechanical arm (500); the plurality of adaptive side wall fixing devices (280) are symmetrically arranged at the front end and the rear end of the left side and the right side of the steering frame (250) and tightly press the side parts of the mechanical arms (500).
8. The mobile robot for reaching radiation narrow space operation of claim 7, characterized in that the adaptive sidewall fixing device (280) comprises a sidewall bracket (281), a guide wheel bracket (282), a guide wheel (283), a rectangular pressure spring (284), a guide rod (286); the side wall bracket (281) is connected with the side part of the steering frame (250) through the top end; the bottom end of the side wall bracket (281) is provided with two horizontal plates which are arranged in parallel at intervals; guide grooves (285) are respectively arranged on the central lines of the two horizontal plates; the guide wheel bracket (282) is interposed between the two horizontal plates, the guide wheel (283) is installed in the guide wheel bracket (282) by the guide rod (286), and the guide rod (286) is movable along the guide groove (285); between the guide wheel bracket (282) and the side wall bracket (281), two ends of the rectangular pressure spring (284) respectively abut against the side wall bracket (281) and the guide wheel bracket (282).
9. The mobile robot for reaching radiation narrow space operations of claim 8, characterized in that the adaptive sidewall fixation device (280) further comprises a guide hole (287), a spring strut (288); the rectangular pressure spring (284) is sleeved on the spring support rod (288), one end of the spring support rod (288) is connected with the center of the guide wheel support (282), the other end of the spring support rod is arranged in the guide hole (287) on the side wall support (281), and the spring support rod (288) can move along the guide hole (287).
10. The mobile robot for reaching radiation narrow space operations of claim 1, characterized in that the robot arm (500) further comprises a tip support (560), the tip support (560) being arranged below the tip of the robot arm (500) for supporting the robot arm (500) within a large volume (300).
CN202120871391.XU 2021-04-26 2021-04-26 Mobile robot for stretching into narrow radiation space for operation Active CN214924381U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114825213A (en) * 2022-05-17 2022-07-29 安徽春辉仪表线缆集团有限公司 Tray type plastic-steel hard cable bridge

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114825213A (en) * 2022-05-17 2022-07-29 安徽春辉仪表线缆集团有限公司 Tray type plastic-steel hard cable bridge

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