CN214923150U

CN214923150U - Electrode tip coping ware data acquisition device

Info

Publication number: CN214923150U
Application number: CN202121650188.6U
Authority: CN
Inventors: 董圆华; 段雪波
Original assignee: Wuhan Quntai Automation Engineering Co ltd
Current assignee: Wuhan Quntai Automation Engineering Co ltd
Priority date: 2021-07-20
Filing date: 2021-07-20
Publication date: 2021-11-30
Anticipated expiration: 2031-07-20

Abstract

The utility model discloses an electrode tip coping ware data acquisition device belongs to the welding technology field, and it is including the equipment of polishing, the upper surface of the equipment of polishing passes through bolt fixedly connected with installing support, fixed connection and guide rail in the installing support, the spout has all been seted up to the left and right sides face of guide rail, and equal sliding connection has two direction gyro wheels in two spouts. This electrode tip coping ware data acquisition device, through setting up the guide rail, the spout, and a support, guide roller, driving motor, bull stick and drive roller, make data collection station in this device can cooperate and install in the support below, carry out data detection time measuring at data collection station, can follow the electrode tip and rotate on every side, thereby carry out diversified collection to the coping data of electrode tip, thereby the representativeness of data is gathered in effectual promotion, avoid the testing result analysis error to appear, thereby the reinforcing is to the accuracy of electrode tip coping, guarantee further use processing, and is very practical.

Description

Electrode tip coping ware data acquisition device

Technical Field

The utility model belongs to the technical field of the welding, specifically be an electrode tip coping ware data acquisition device.

Background

The electric resistance welding has the advantages of short heating time, concentrated heat, small stress and deformation generated in the welding process, no need of additional correction and heat treatment after welding, low cost, simple operation, easy mechanization and automation, high production efficiency and the like, and is widely applied to the fields of automobile and ship manufacturing and the like. However, in the process of welding by using the resistance welding machine, the workpiece to be welded is pressed between the two electrodes, and due to the high temperature caused by the resistance thermal effect of large current, the electrode tip is easily abraded and needs to be repaired frequently, so the resistance welding machine is usually provided with a corresponding coping tool for repairing the electrode tip. Traditional data acquisition device cooperates usually to fix on equipment of polishing, detects data such as the length and the inclination of one side after the electrode tip coping is accomplished, and this kind of fixed detection mode leads to detecting data easily and has the limitation, can not be diversified detect the electrode tip, and detection error appears easily, leads to the coping of electrode tip accurate inadequately, influences further use processing easily, and is very inconvenient.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

In order to overcome prior art's above-mentioned defect, the utility model provides an electrode tip coping ware data acquisition device, it fixes on equipment of polishing usually to have solved traditional data acquisition device cooperation, data such as length and the inclination of one side are detected after the electrode tip coping is accomplished, and this kind of fixed detection mode leads to detecting data easily to have the limitation, can not diversified detect the electrode tip, detection error appears easily, lead to the coping of electrode tip accurate inadequately, influence further use processing easily, very inconvenient problem.

(II) technical scheme

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an electrode tip coping ware data acquisition device, includes the equipment of polishing, the upper surface of the equipment of polishing passes through bolt fixedly connected with installing support, fixed connection and guide rail in the installing support, the spout has all been seted up to the left and right sides face of guide rail, and equal sliding connection has two guide rollers in two spouts, the surface sliding connection of guide rail has the support, and four guide rollers all are at the inner wall of support through round pin axle swing joint, screw fixedly connected with driving motor is passed through to the left surface of support, driving motor's output shaft fixedly connected with bull stick, the bull stick is through a plurality of bearing swing joint at the support inner wall, the surface fixedly connected with drive roller of bull stick, the lower fixed surface of support is connected with the bottom plate, the lower fixed surface of bottom plate is connected with the mounting box.

The utility model discloses a mounting box, including mounting box inner wall, spring, mounting box inner wall's upper surface fixedly connected with telescopic link, the bottom fixedly connected with fixture block of telescopic link, the spring has been cup jointed to the surface of telescopic link, the top fixed connection of spring is at the upper surface of mounting box inner wall, the bottom fixed connection of spring is at the upper surface that corresponds the fixture block, the joint has the fixed block in the mounting box, the notch has all been seted up to the left and right sides face of mounting box inner wall, the draw-in groove has been seted up to one side of notch inner wall, the equal fixedly connected with kelly of the left and right sides face of fixed block, the kelly joint is in corresponding the draw-in groove, the lower fixed surface of fixed block is connected with the cardboard, the lower fixed surface of cardboard is connected with data collection station, the surface joint of cardboard has the protecting crust.

As a further aspect of the present invention: the driving motor is set to be a servo motor, and the top end and the sliding groove of the guide rail are both set to be arc-shaped.

As a further aspect of the present invention: the mounting bracket is arranged in a U shape, and the protective shell is made of transparent plastic.

As a further aspect of the present invention: the outer surface of the driving roller is provided with a rubber anti-slip pad, and the outer surface of the driving roller is in lap joint with the lower surface of the guide rail.

As a further aspect of the present invention: the outer surface of the clamping plate is provided with a plurality of convex blocks, and a clamping groove is formed above the inner wall of the protective shell.

As a further aspect of the present invention: two grooves are formed in the upper surface of the fixing block, and the clamping blocks are matched and clamped in the corresponding grooves.

(III) advantageous effects

Compared with the prior art, the beneficial effects of the utility model reside in that:

1. the data acquisition device of the electrode tip sharpener is characterized in that a guide rail, a sliding groove, a support, a guide roller, a driving motor, a rotating rod, a driving roller and a driving roller are arranged, when the driving motor works, the driving roller can be driven to rotate, so that the support moves along the lower surface of the guide rail under the action of the driving roller, and meanwhile, an anti-slip rubber pad is arranged on the outer surface of the driving roller, so that the friction force between the driving roller and the guide rail can be effectively enhanced, the transmission effect is ensured, the slipping phenomenon is avoided, the guide roller and the sliding groove are arranged, when the guide roller moves along the sliding groove, the guide roller can effectively form a guide effect on the support, so that the support can effectively move along the arc-shaped sliding groove, the clamping phenomenon cannot occur, the effective limiting and fixing can be formed on the support, and the support is prevented from shaking in the moving process, the setting of these structures makes the data collection station in this device can cooperate and install in the support below, carries out data detection time measuring at data collection station, can follow the electrode tip and rotate around to grinding data to the electrode tip carries out diversified collection, thereby the representativeness of data is gathered in effectual promotion, avoids testing result analysis to appear the error, thereby the reinforcing is to the accuracy of electrode tip grinding, ensures further use processing, and is very practical.

2. The data acquisition device of the electrode tip coping device is provided with the mounting box, the spring, the clamping block, the groove, the clamping rod, the clamping groove and the matching arrangement of the clamping rod and the clamping groove, so that the clamping rod can be matched and clamped in the corresponding clamping groove, the data acquisition unit can be matched and clamped in the mounting box through the fixed block, the mounting and dismounting process is simple and convenient, the data acquisition unit can be conveniently taken down for maintenance, the matching arrangement of the spring and the clamping block can improve the mounting firmness of the data acquisition unit, the fixed block upwards extrudes the spring and the clamping block during mounting, the clamping rod is matched and clamped in the clamping groove after the fixed block rotates, when the fixed block is not extruded any more, the clamping block can be pushed downwards due to the elasticity of the spring, so that extrusion force is formed on the upper surface of the fixed block, the fixed block is prevented from automatically moving up and down along the clamping groove, and the data acquisition unit is prevented from automatically falling off, the stability of data collection station installation is effectively strengthened.

3. This electrode tip coping ware data acquisition device, through setting up the cardboard, the setting of data collection station and protecting crust, including effectively protecting data collection station, avoid data collection station to expose for a long time and collect together the dust at external just area, thereby guarantee the detection precision after data collection station uses for a long time, simultaneously because the protecting crust adopts the transparent plastic material, can not influence data collection station's normal work, it is very convenient, and the setting of cardboard, make the protecting crust directly install through the form of joint, the joint groove of protecting crust inner wall can cooperate the chucking on the lug of cardboard surface, thereby effectively spacing the protecting crust, avoid the protecting crust to drop automatically.

Drawings

Fig. 1 is a front view of the present invention;

fig. 2 is a left-side view schematic structural diagram of the mounting bracket of the present invention;

FIG. 3 is a schematic view of a cross-sectional structure of the bottom plate of the present invention;

fig. 4 is a schematic view of a front view of the sectional structure of the mounting box of the present invention;

fig. 5 is a three-dimensional structural schematic diagram of the bracket of the present invention;

in the figure: the device comprises a polishing device 1, a mounting bracket 2, a guide rail 3, a sliding groove 4, a bracket 5, a guide roller 6, a driving motor 7, a rotating rod 8, a driving roller 9, a bottom plate 10, a mounting box 11, a spring 12, a telescopic rod 13, a clamping block 14, a fixing block 15, a groove 16, a clamping rod 17, a notch 18, a clamping groove 19, a clamping plate 20, a data collector 21 and a protective shell 22.

Detailed Description

The technical solution of the present patent will be described in further detail with reference to the following embodiments.

As shown in fig. 1-5, the utility model provides a technical solution: an electrode tip dresser data acquisition device comprises a grinding device 1, the upper surface of the grinding device 1 is fixedly connected with a mounting bracket 2 through bolts, the mounting bracket 2 is internally and fixedly connected with a guide rail 3, the left side surface and the right side surface of the guide rail 3 are respectively provided with a sliding groove 4, two guide rollers 6 are respectively and slidably connected in the two sliding grooves 4, the guide rollers 6 and the sliding grooves 4 are arranged, the guide rollers 6 can effectively form a guide effect on a bracket 5 when moving along the sliding grooves 4, so that the bracket 5 can effectively move along the arc-shaped sliding grooves 4, the phenomenon of blocking is avoided, the outer surface of the guide rail 3 is slidably connected with the bracket 5, the four guide rollers 6 are respectively and movably connected with the inner wall of the bracket 5 through pin shafts, the left side surface of the bracket 5 is fixedly connected with a driving motor 7 through bolts, an output shaft of the driving motor 7 is fixedly connected with a rotating rod 8, the rotating rod 8 is movably connected with the inner wall of the bracket 5 through a plurality of bearings, the outer fixed surface of bull stick 8 is connected with drive roller 9, and drive motor 7 and drive roller 9's setting can drive roller 9 rotatory when drive motor 7 during operation to make support 5 remove along guide rail 3 lower surface under drive roller 9's effect, the lower fixed surface of support 5 is connected with bottom plate 10, and the lower fixed surface of bottom plate 10 is connected with mounting box 11.

The upper surface of the inner wall of the mounting box 11 is fixedly connected with two telescopic rods 13, the bottom ends of the telescopic rods 13 are fixedly connected with clamping blocks 14, springs 12 are sleeved on the outer surfaces of the telescopic rods 13, the top ends of the springs 12 are fixedly connected to the upper surface of the inner wall of the mounting box 11, the bottom ends of the springs 12 are fixedly connected to the upper surfaces of the corresponding clamping blocks 14, fixing blocks 15 are clamped in the mounting box 11, notches 18 are formed in the left side surface and the right side surface of the inner wall of the mounting box 11, clamping grooves 19 are formed in one side of the inner wall of each notch 18, clamping rods 17 are fixedly connected to the left side surface and the right side surface of each fixing block 15, the clamping rods 17 are clamped in the corresponding clamping grooves 19, the clamping rods 17 and the clamping grooves 19 are arranged in a matched mode, the clamping rods 17 can be clamped in the corresponding clamping grooves 19 in a matched mode, therefore the data collector 21 can be clamped in the mounting box 11 in a matched mode through the fixing blocks 15, the mounting and dismounting process is simple and convenient, and convenient to take down the data collector 21 for overhauling, the lower fixed surface of fixed block 15 is connected with cardboard 20, and the lower fixed surface of cardboard 20 is connected with data collection station 21, and the surface joint of cardboard 20 has protecting crust 22.

Specifically, as shown in fig. 2, driving motor 7 sets up to servo motor, and the top and the spout 4 of guide rail 3 all set up to circular-arcly, and installing support 2 sets up to the U font, and protective housing 22 sets up to the transparent plastic material, through setting up protective housing 22 to the transparent plastic material, makes data collection ware 21 can directly carry out data acquisition work through protective housing 22, can not cause the unable phenomenon of gathering of data because of blocking of protective housing 22.

Specifically, as shown in fig. 3, the surface of drive roller 9 is provided with the rubber slipmat, the setting of drive roller 9 surface antiskid rubber pad, can effectively strengthen the frictional force between drive roller 9 and the guide rail 3, thereby ensure the transmission effect, avoid appearing the phenomenon of skidding, the surface of drive roller 9 and the lower surface overlap joint of guide rail 3, the surface of cardboard 20 is provided with a plurality of lug, the top of protecting crust 22 inner wall is provided with the joint groove, two recesses 16 have been seted up to the upper surface of fixed block 15, fixture block 14 cooperation joint is in corresponding recess 16.

The utility model discloses a theory of operation does:

s1, when the device is needed, the electrode tip needing to be ground is installed in the grinding equipment 1 for grinding, the electrode tip moves out rightwards after grinding is completed, and when the electrode tip moves to the lower side of the installation support 2, the data collector 21 can detect data of the electrode tip;

s2, when the data acquisition unit 21 acquires data, the driving motor 7 can be controlled to work, the driving motor 7 drives the rotating rod 8 to rotate, the rotating rod 8 drives the driving roller 9 to rotate, the bracket 5 can be driven to move along the sliding chute 4 through the guide roller 6, and the data acquisition unit 21 can rotate around the electrode tip, so that electrode tip grinding data can be acquired in multiple directions;

s3, when the data acquisition device 21 needs to be disassembled and overhauled, the fixing block 15 is upwards extruded and rotates clockwise, the clamping rod 17 is separated from the clamping groove 19, the fixing block 15 is downwards pulled at the moment, the clamping rod 17 downwards moves along the notch 18, the fixing block 15 can be separated from the mounting box 11, the data acquisition device 21 can be overhauled after the protective shell 22 outside the data acquisition device 21 is removed, and the data acquisition device is reinstalled after the overhaul is completed.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims

1. The utility model provides an electrode tip dresser data acquisition device, includes equipment (1) of polishing, its characterized in that: the upper surface of the polishing equipment (1) is fixedly connected with a mounting bracket (2) through bolts, the mounting bracket (2) is internally fixedly connected with a guide rail (3), the left side surface and the right side surface of the guide rail (3) are respectively provided with a sliding groove (4), the two sliding grooves (4) are internally and respectively connected with two guide rollers (6) in a sliding way, the outer surface of the guide rail (3) is connected with a bracket (5) in a sliding way, the four guide rollers (6) are respectively movably connected with the inner wall of the bracket (5) through pin shafts, the left side surface of the bracket (5) is fixedly connected with a driving motor (7) through screws, the output shaft of the driving motor (7) is fixedly connected with a rotating rod (8), the rotating rod (8) is movably connected with the inner wall of the bracket (5) through a plurality of bearings, the outer surface of the rotating rod (8) is fixedly connected with driving rollers (9), the lower surface of the bracket (5) is fixedly connected with a bottom plate (10), the lower surface of the bottom plate (10) is fixedly connected with a mounting box (11);

the upper surface of the inner wall of the mounting box (11) is fixedly connected with two telescopic rods (13), the bottom ends of the telescopic rods (13) are fixedly connected with clamping blocks (14), springs (12) are sleeved on the outer surfaces of the telescopic rods (13), the top ends of the springs (12) are fixedly connected on the upper surface of the inner wall of the mounting box (11), the bottom ends of the springs (12) are fixedly connected on the upper surfaces of the corresponding clamping blocks (14), fixing blocks (15) are connected in the mounting box (11) in a clamping mode, notches (18) are formed in the left side surface and the right side surface of the inner wall of the mounting box (11), clamping grooves (19) are formed in one sides of the inner wall of each notch (18), clamping rods (17) are fixedly connected on the left side surface and the right side surface of each fixing block (15), the clamping rods (17) are connected in the corresponding clamping grooves (19) in a clamping mode, and clamping plates (20) are fixedly connected on the lower surfaces of the fixing blocks (15), the lower surface of cardboard (20) is fixedly connected with data collection station (21), the surface joint of cardboard (20) has protecting crust (22).

2. An electrode tip dresser data acquisition device according to claim 1, wherein: the driving motor (7) is set to be a servo motor, and the top end of the guide rail (3) and the sliding groove (4) are both set to be arc-shaped.

3. An electrode tip dresser data acquisition device according to claim 1, wherein: the mounting bracket (2) is arranged in a U shape, and the protective shell (22) is made of transparent plastic.

4. An electrode tip dresser data acquisition device according to claim 1, wherein: the outer surface of the driving roller (9) is provided with a rubber anti-slip pad, and the outer surface of the driving roller (9) is in lap joint with the lower surface of the guide rail (3).

5. An electrode tip dresser data acquisition device according to claim 1, wherein: the outer surface of the clamping plate (20) is provided with a plurality of convex blocks, and a clamping groove is formed above the inner wall of the protective shell (22).

6. An electrode tip dresser data acquisition device according to claim 1, wherein: two grooves (16) are formed in the upper surface of the fixing block (15), and the clamping blocks (14) are matched and clamped in the corresponding grooves (16).