CN214920528U - Ultrasonic vibration discharge turning ternary composite processing equipment - Google Patents
Ultrasonic vibration discharge turning ternary composite processing equipment Download PDFInfo
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- CN214920528U CN214920528U CN202120016087.7U CN202120016087U CN214920528U CN 214920528 U CN214920528 U CN 214920528U CN 202120016087 U CN202120016087 U CN 202120016087U CN 214920528 U CN214920528 U CN 214920528U
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Abstract
The application discloses ultrasonic vibration discharge turning ternary combined machining equipment, include the lathe, locate in order to be used for the chuck of clamping work piece, locate on the lathe upper portion one side and be used for removing the removal turning device of turning work piece, locate lathe upper portion opposite side and with remove the installing support that turning device connects, locate ultrasonic wave generating device on the installing support, locate the discharge heating device of ultrasonic wave generating device one side, and locate interval adjusting device on the installing support. This application has realized turning work piece while discharge heating work piece to not only can realize the heat softening work piece, reduce the turning degree of difficulty of lathe tool turning work piece, and still can further reduce the loss of cutter in order to prolong cutter life, and then still can further improve machining efficiency and realize high-efficient, accurate turning effect.
Description
Technical Field
The application relates to the technical field of turning, in particular to an ultrasonic vibration discharge turning ternary composite processing device.
Background
At present, the lathe work technique is the basis in the machining field, and the turning drives cutting tool through the lathe and removes in order to carry out lathe work to the work piece surface, and the common means is through lathe tool and the contact of work piece surface turning, and consequently the resistance that produces in the turning process is great, not only is big to the lathe tool loss, and lathe work also is more difficult in addition, is difficult to the lathe work piece, and for this reason, technical personnel in the field need to find an urgent need to research and develop an ultrasonic vibration discharge turning ternary complex machining equipment and satisfy the in-service use demand.
SUMMERY OF THE UTILITY MODEL
The technical problem that this application will be solved is that the foretell technical problem who aims at provides an ultrasonic vibration discharge turning ternary complex processing equipment.
In order to solve the technical problem, the method is realized by the following technical scheme:
ultrasonic vibration discharge turning ternary combined machining equipment, include the lathe, locate in order to be used for the clamping work piece the chuck on the lathe, locate lathe upper portion one side just is used for removing the removal turning device of turning work piece, ultrasonic vibration discharge turning ternary combined machining equipment still includes:
the mounting bracket is arranged on the other side of the upper part of the machine tool, is connected with the movable turning device and moves along with the movable turning device;
the ultrasonic wave generating device is arranged on the mounting bracket and moves along with the mounting bracket;
the discharge heating device is arranged on one side of the ultrasonic wave generating device and is used for electrifying to discharge and heat the workpiece;
and the distance adjusting device is arranged on the mounting bracket and is used for adjusting the distance between the ultrasonic generating device and the discharge heating device and the workpiece.
The ultrasonic vibration discharge turning ternary composite processing equipment comprises the following components:
the mounting base plate is arranged on the rear side of the upper part of the machine tool and is connected with the movable turning device;
and the mounting vertical plate is connected to the mounting bottom plate in a sliding manner, is connected with the ultrasonic generating device and is connected with the interval adjusting device.
The ultrasonic vibration discharge turning ternary composite processing equipment comprises the following components in parts by weight:
the adjusting driving group is arranged on the rear upper side of the mounting bottom plate;
and one end of the connecting adjusting rod is connected with the power output end of the adjusting driving set, the other end of the connecting adjusting rod penetrates through the mounting vertical plate and then is rotatably connected with the mounting bottom plate, the middle part of the connecting adjusting rod is in threaded connection with the mounting vertical plate, and when the connecting adjusting rod is driven by the adjusting driving set, the connecting adjusting rod is used for driving the mounting vertical plate to move back and forth so as to adjust the distance between the ultrasonic generating device and the discharge heating device and the workpiece.
The ultrasonic vibration discharge turning ternary composite processing equipment comprises the ultrasonic wave generating device and is characterized in that:
the ultrasonic generator is arranged on the mounting vertical plate;
the ultrasonic transducer is arranged on the rear end of the ultrasonic generator;
and the ultrasonic amplitude transformer is arranged on the front end of the ultrasonic generator.
The ultrasonic vibration discharge turning ternary composite processing equipment comprises the following components in parts by weight:
the hollow electric brush is sleeved on the workpiece and is connected with the pulse power supply;
and the discharge electrode is arranged at the front end of the ultrasonic amplitude transformer and is connected with the pulse power supply.
According to the ultrasonic vibration discharge turning ternary composite processing equipment, a rear concave position is arranged on the front side of the discharge electrode, and the cross section of the rear concave position is arc-shaped.
Compared with the prior art, the application has the following advantages:
this application passes through pulse power source is connected to discharge heating device is in order to be used for the discharge heating work piece, and is compound simultaneously the produced ultrasonic wave of ultrasonic wave generating device is used for realizing can be safer discharge heating work piece effect, then works as remove turning device and drive ultrasonic wave generating device links when discharge heating device removes together, then realizes turning work piece while discharge heating work piece, and then not only can realize the heat softening work piece, reduces the turning degree of difficulty of lathe tool turning work piece, and still can further reduce the loss of cutter in order to prolong cutter life to and still can further improve machining efficiency and realize high-efficient, accurate turning effect.
Drawings
Fig. 1 is a perspective view of the ultrasonic vibration discharge turning ternary composite processing device of the present application.
FIG. 2 is a partially exploded view of the ultrasonic vibration discharge turning ternary complex machining apparatus of the present application.
Fig. 3 is a partial enlarged view i of fig. 2.
FIG. 4 shows the ultrasonic wave generating device, the discharge heating device and the distance adjusting device in the ultrasonic vibration discharge turning ternary composite processing device.
Fig. 5 is a partial enlarged view ii of fig. 4.
Detailed Description
The present application will be described in further detail below with reference to the accompanying drawings by way of specific embodiments.
As shown in fig. 1 to 5, a three-element composite processing device for ultrasonic vibration discharge turning comprises a machine tool, a chuck 1, a movable turning device 2, a mounting bracket 3, an ultrasonic generating device 4, a discharge heating device 5 and a distance adjusting device 6.
Specifically, the chuck 1 is arranged on the machine tool for clamping a workpiece; the movable turning device 2 is arranged on one side of the upper part of the machine tool and is used for moving a turning workpiece; the mounting bracket 3 is arranged on the other side of the upper part of the machine tool, is connected with the movable turning device 2 and moves along with the movable turning device 2; the ultrasonic wave generating device 4 is arranged on the mounting bracket 3, moves along with the mounting bracket 3 and is used for generating ultrasonic waves; the discharge heating device 5 is arranged on one side of the ultrasonic wave generating device 4 and is used for electrifying to discharge and heat the workpiece; the distance adjusting device 6 is arranged on the mounting bracket 3 and used for adjusting the distance between the ultrasonic wave generating device 4 and the discharge heating device 5 and the workpiece.
This application ultrasonic vibration discharge turning ternary complex machining equipment passes through discharge heating device 5 is connected pulse power supply and is in order to be used for the discharge heating work piece, and is compound simultaneously ultrasonic wave effect that ultrasonic wave generating device 4 took place is in order to realize can discharge heating work piece effect safer, then works as remove turning device 2 and drive ultrasonic wave generating device 4 linkage when discharge heating device 5 moves together, then realize discharge heating work piece turning work piece on one side, and then not only can realize the heat softening work piece, reduce the turning degree of difficulty of lathe tool turning work piece, and still can further reduce the loss of cutter in order to prolong cutter life to and still can further improve machining efficiency and realize high-efficient, accurate turning effect.
Further, the mounting bracket 3 includes a mounting bottom plate 31 and a mounting upright plate 32.
The mounting bottom plate 31 is arranged on the rear side of the upper part of the machine tool and is connected with the movable turning device 2; the mounting vertical plate 32 is slidably connected to the mounting bottom plate 31, and is connected to the ultrasonic wave generator 4 and the distance adjuster 6. The purpose is to meet the actual use requirement.
Furthermore, the distance adjusting device 6 comprises an adjusting driving set 61 and a connecting adjusting rod 62.
The adjusting driving group 61 is arranged on the rear upper side of the mounting bottom plate 31; one end of the connecting and adjusting rod 62 is connected with the power output end of the adjusting driving set 61, the other end of the connecting and adjusting rod penetrates through the mounting vertical plate 32 and then is rotatably connected with the mounting bottom plate 31, and the middle of the connecting and adjusting rod is in threaded connection with the mounting vertical plate 32 and is used for driving the mounting vertical plate 32 to move back and forth to adjust the distance between the ultrasonic wave generating device 4 and the discharge heating device 5 and the workpiece when driven by the adjusting driving set 61. The adjustable fixture has the advantages of being convenient to adjust and adapt to processing workpieces with different sizes.
Further, the ultrasonic generator 4 includes an ultrasonic generator 41, an ultrasonic transducer 42, and an ultrasonic horn 43.
The ultrasonic generator 41 is arranged on the mounting vertical plate 32; the ultrasonic transducer 42 is arranged at the rear end of the ultrasonic generator 41; the ultrasonic horn 43 is provided at the front end of the ultrasonic generator 41. The ultrasonic generator 41 is connected with the ultrasonic transducer 42, so that high-frequency vibration generated by the ultrasonic generator 41 can be transmitted to the ultrasonic transducer 42, ultrasonic waves are amplified by the ultrasonic transducer 42 and transmitted to the discharge electrode 52 by the ultrasonic amplitude transformer 43, the phenomena of arc discharge, short circuit and the like in the discharging process are avoided, and the safe discharging and heating effect is achieved.
Further, the electric discharge heating apparatus 5 includes a hollow brush 51 and a discharge electrode 52.
The hollow electric brush 51 is sleeved on the workpiece and is connected with a pulse power supply; the discharge electrode 52 is provided at the front end of the ultrasonic horn 43 and connected to the pulse power supply. Its advantage lies in satisfying the actual use demand.
Furthermore, a rear concave portion 521 is formed on the front side of the discharge electrode 52, and the cross-sectional shape of the rear concave portion 521 is arc-shaped. The purpose is to match the shape of the workpiece, so that the discharge efficiency is further improved.
The application also provides a turning method of composite ultrasonic and discharge heating, which comprises the following steps:
s1, clamping the workpiece on the chuck 1 of the machine tool, and then carrying out tool setting operation;
s2, sleeving the hollow electric brush 51 connected with the pulse power supply on the workpiece;
s3, switching on a pulse power supply, and simultaneously starting the ultrasonic wave generating device 4 and the movable turning device 2;
s4, when the pulse power is turned on, the discharge electrode 52 and the hollow brush 51 connected to the ultrasonic generator 4 form a discharge heating loop for heating the workpiece by discharge, and the workpiece is heated by the safe discharge generated by the composite ultrasonic generator 4, and then the turning device 2 is moved to move the turning device 2 to drive the ultrasonic generator 4 to move together with the discharge brush 52, so as to turn the workpiece while heating the workpiece by discharge.
This application passes through discharge heating device 5 is connected pulse power in order being used for the discharge heating work piece, and is compound simultaneously the ultrasonic wave effect that ultrasonic wave generating device 4 took place is in order to realize can be safer discharge heating work piece effect, then works as remove turning device 2 and drive ultrasonic wave generating device 4 linkage when discharge heating device 5 removed together, then realized discharge heating work piece turning work piece on one side, and then not only can realize the heat softening work piece, reduced the turning degree of difficulty of lathe tool turning work piece, and still can further reduce the loss of cutter in order to prolong cutter life to and still can further improve machining efficiency and realize high-efficient, accurate turning effect.
Furthermore, between steps S1 and S2, the distance between the discharge electrode 52 and the workpiece is automatically adjusted by the distance adjusting device 6 connected to the ultrasonic generator 4 and the existing automatic spark control feeding system, so as to achieve the purpose of automatic adjustment.
As described above, the embodiments of the present application have been described in detail, but the present application is not limited to the above embodiments. Even if various changes are made in the present application, the protection scope of the present application is still included.
Claims (6)
1. Ultrasonic vibration discharge turning ternary combined machining equipment, include the lathe, locate chuck (1) in order to be used for the clamping work piece on the lathe, locate lathe upper portion one side just is used for removing removal turning device (2) of turning work piece, its characterized in that, ultrasonic vibration discharge turning ternary combined machining equipment still includes:
the mounting bracket (3) is arranged on the other side of the upper part of the machine tool, is connected with the movable turning device (2) and moves along with the movable turning device (2);
an ultrasonic wave generating device (4) which is provided on the mounting bracket (3) and moves in response to the mounting bracket (3);
an electric discharge heating device (5) provided on one side of the ultrasonic wave generating device (4) and adapted to energize to heat a workpiece by electric discharge;
and the distance adjusting device (6) is arranged on the mounting bracket (3) and is used for adjusting the distance between the ultrasonic wave generating device (4) and the discharge heating device (5) and the workpiece.
2. The ultrasonic vibration discharge turning three-element composite machining apparatus according to claim 1, characterized in that: the mounting bracket (3) comprises:
a mounting base plate (31) which is provided on the rear side of the upper part of the machine tool and is connected to the mobile turning device (2);
and the mounting vertical plate (32) is connected to the mounting bottom plate (31) in a sliding manner, is connected with the ultrasonic wave generating device (4), and is connected with the spacing adjusting device (6).
3. The ultrasonic vibration discharge turning three-element composite machining apparatus according to claim 2, characterized in that: the distance adjustment device (6) comprises:
an adjustment drive group (61) provided on the rear upper side of the mounting base plate (31);
and one end of the connecting adjusting rod (62) is connected with the power output end of the adjusting driving group (61), the other end of the connecting adjusting rod penetrates through the mounting vertical plate (32) and then is rotatably connected with the mounting bottom plate (31), the middle part of the connecting adjusting rod is in threaded connection with the mounting vertical plate (32), and when the connecting adjusting rod is driven by the adjusting driving group (61), the connecting adjusting rod is used for driving the mounting vertical plate (32) to move back and forth so as to adjust the distance between the ultrasonic generating device (4) and the discharge heating device (5) and a workpiece.
4. The ultrasonic vibration discharge turning three-element composite machining apparatus according to claim 2, characterized in that: the ultrasonic wave generation device (4) comprises:
an ultrasonic generator (41) provided on the mounting vertical plate (32);
an ultrasonic transducer (42) provided on a rear end of the ultrasonic generator (41);
and an ultrasonic horn (43) provided at the tip of the ultrasonic generator (41).
5. The ultrasonic vibration discharge turning ternary composite processing equipment as claimed in claim 4, wherein: the electric discharge heating device (5) comprises:
the hollow electric brush (51) is sleeved on the workpiece and is connected with the pulse power supply;
and a discharge electrode (52) which is provided at the front end of the ultrasonic horn (43) and is connected to the pulse power supply.
6. The ultrasonic vibration discharge turning ternary composite processing equipment as claimed in claim 5, wherein: a rear concave position (521) is arranged on the front side of the discharge electrode (52), and the cross section of the rear concave position (521) is arc-shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120016087.7U CN214920528U (en) | 2021-01-05 | 2021-01-05 | Ultrasonic vibration discharge turning ternary composite processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120016087.7U CN214920528U (en) | 2021-01-05 | 2021-01-05 | Ultrasonic vibration discharge turning ternary composite processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214920528U true CN214920528U (en) | 2021-11-30 |
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ID=79121974
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120016087.7U Active CN214920528U (en) | 2021-01-05 | 2021-01-05 | Ultrasonic vibration discharge turning ternary composite processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214920528U (en) |
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2021
- 2021-01-05 CN CN202120016087.7U patent/CN214920528U/en active Active
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