CN214920412U - Casting machine convenient to maintain - Google Patents
Casting machine convenient to maintain Download PDFInfo
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- CN214920412U CN214920412U CN202121428571.7U CN202121428571U CN214920412U CN 214920412 U CN214920412 U CN 214920412U CN 202121428571 U CN202121428571 U CN 202121428571U CN 214920412 U CN214920412 U CN 214920412U
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Abstract
The utility model relates to the technical field of cooling devices, in particular to a casting machine convenient for maintenance; the automatic water spraying device comprises a workbench, the top surface of workstation is provided with the support frame, the support frame top is provided with servo motor, servo motor's output is connected with the telescopic link, the lower extreme of telescopic link is provided with the supporting seat and is hollow water spray seat, the bottom surface of supporting seat can be dismantled and be connected with the upper casting template, the lower extreme of water spray seat is provided with a plurality of shower nozzles, the below of upper casting template is provided with the base, can dismantle on the base and be connected with lower casting template, the outside of base is provided with round V type water catch bowl, it has a plurality of catchment through-holes that run through the workstation to open in the V type water catch bowl, the inside wall sliding connection of workstation has circulating water tank, circulating water tank's inside is provided with circulating water pump, level sensor and temperature sensor. The utility model discloses possess and maintain advantages such as effect is better.
Description
Technical Field
The utility model relates to a cooling device technical field, in particular to casting machine convenient to maintain.
Background
The low-pressure casting machine is a general device for low-pressure casting of aluminum alloy, can be widely applied to the production of aluminum alloy castings in automobiles, motorcycles, instruments, textile machinery and aerospace industries, and consists of a host machine, a hydraulic system, a molten pool type holding furnace, a liquid level pressurizing device, an electrical control system and the like.
In the low-pressure casting process, the die-cast product is taken out as a necessary link, the die-cast product cannot be taken away in time when the die-cast product produced in the low-pressure production is taken out at about 400 ℃, and the high-temperature product is always placed on the low-pressure casting machine due to the defect that the existing low-pressure casting machine is inconvenient to cool, so that the low-pressure casting machine cannot be maintained in time, and if the low-pressure casting machine is finished manually, the low-pressure casting machine has certain danger and is inconvenient to use, the use efficiency and the use effect of the low-pressure casting machine are reduced, and therefore the low-pressure casting machine convenient to maintain is provided to solve the problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a casting machine convenient to maintain possesses advantages such as maintenance effect is better, has solved current low pressure casting machine and has had the refrigerated shortcoming of being not convenient for, leads to putting the high temperature product on low pressure casting machine always, has adverse effect to low pressure casting machine, can't in time maintain low pressure casting machine, if rely on the manual work to accomplish, has certain danger, inconvenient use has reduced low pressure casting machine's availability factor and result of use's problem.
In order to achieve the above purpose, the technical solution of the present invention is as follows:
the casting machine convenient to maintain comprises a workbench, wherein a support frame is arranged on the top surface of the workbench, a servo motor is arranged above the support frame, an output end of the servo motor is connected with a telescopic rod, a support seat and a hollow water spraying seat are arranged at the lower end of the telescopic rod, the support seat and the water spraying seat are distributed in a concentric circle outward expansion structure, an upper casting template is detachably connected to the bottom surface of the support seat, a plurality of spray heads are arranged at the lower end of the water spraying seat, the water spraying seat is slidably connected with the support frame, a base is arranged below the upper casting template, a lower casting template is detachably connected to the base, a circle of V-shaped water collecting tank is arranged on the outer side of the base, a plurality of water collecting through holes penetrating through the workbench are formed in the V-shaped water collecting tank, a circulating water tank is slidably connected to the inner side wall of the workbench, a circulating water pump is arranged inside the circulating water tank, The water level control device comprises a liquid level sensor and a temperature sensor, wherein the circulating water tank is arranged corresponding to the position of the water collecting through hole, a water inlet pipe and a refrigerator are arranged above the outer side of the circulating water tank, the output end of the circulating water pump is connected with the input end of the refrigerator through a water pipe, the output end of the refrigerator is connected with the input end of a water spraying seat through a water pipe, a controller is arranged on the side face of the workbench, and the servo motor, the circulating water pump, the liquid level sensor, the temperature sensor and the refrigerator are electrically connected with the controller respectively.
Specifically, the output end of the nozzle is arranged towards the lower casting template.
Specifically, a first internal thread is formed in the bottom surface of the supporting seat, a connecting rod is arranged on the top surface of the upper casting template, and a first thread section matched with the first internal thread is arranged on the connecting rod.
Specifically, a second internal thread is formed in the top surface of the base, a butt joint rod is arranged on the bottom surface of the lower casting template, and a second thread section matched with the second internal thread is arranged on the butt joint rod.
Specifically, a filter screen is arranged on the water collecting through hole.
Specifically, a drain pipe is arranged below the side face of the circulating water tank, electromagnetic valves are arranged on the water delivery pipe, the water inlet pipe and the drain pipe, and the electromagnetic valves are electrically connected with the controller.
Specifically, the outside of circulating water tank is provided with the buzzer siren, buzzer siren and controller electricity are connected.
The utility model has the advantages that: the utility model discloses a set up servo motor, telescopic link, supporting seat, upper casting template and lower casting template, utilize servo motor to drive telescopic link, supporting seat and upper casting template towards or deviate from the lower casting template direction and remove, can realize die-casting the product, in addition, through can dismantle between supporting seat and the upper casting template and between base and the lower casting template and be connected, be convenient for install, dismantle and change upper casting template or lower casting template, use in a flexible way, application scope is wide; meanwhile, after the product is die-cast, the temperature of the product is very high, the upper casting template is moved upwards to separate the product from the upper casting template, and the product is sprayed with water and cooled by using the water spraying seat and the spray head, so that the die-cast product is conveniently cooled, the purpose of cooling the product is realized, the high-temperature product is prevented from being always placed above the lower casting template, and the quality of a low-pressure casting machine is maintained; in addition, by arranging a liquid level sensor, a temperature sensor, a water inlet pipe, a refrigerator and a buzzer alarm, on one hand, the temperature of the recovered spray water can be monitored in real time, and a temperature value is fed back to a controller; the device has a simple integral structure, is convenient to use, realizes the purpose of conveniently cooling the low-pressure casting machine, maintains the quality of the low-pressure casting machine, avoids manual removal of high-temperature products directly, achieves the purpose of maintaining the low-pressure casting machine, maintains the life safety of workers, and improves the use efficiency and the use effect of the low-pressure casting machine.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a top view of a circulation tank according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a bottom surface of a supporting seat according to an embodiment of the present invention.
Reference numerals: the water-cooling device comprises a workbench 1, universal wheels 2, a handle 3, a water inlet pipe 4, a refrigerator 5, a controller 6, a support frame 7, a servo motor 8, an expansion link 9, a support seat 10, a water spraying seat 11, a connecting rod 12, an upper casting template 13, a spray head 14, a base 15, a butt joint rod 16, a lower casting template 17, a V-shaped water collecting tank 18, a water collecting through hole 19, a water discharging pipe 20, a circulating water tank 21, a circulating water pump 22, a liquid level sensor 23, a temperature sensor 24 and first internal threads 25.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to the attached drawings 1-3, a casting machine convenient for maintenance comprises a workbench 1, wherein a support frame 7 is arranged on the top surface of the workbench 1, a servo motor 8 is arranged above the support frame 7, an output end of the servo motor 8 is connected with a telescopic rod 9, a support seat 10 and a hollow water spraying seat 11 are arranged at the lower end of the telescopic rod 9, the support seat 10 and the water spraying seat 11 are distributed in a concentric outward expanding structure, an upper casting template 13 is detachably connected to the bottom surface of the support seat 10, a plurality of spray nozzles 14 are arranged at the lower end of the water spraying seat 11, the water spraying seat 11 is in sliding connection with the support frame 7, a base 15 is arranged below the upper casting template 13, a lower casting template 17 is detachably connected to the base 15, a circle of V-shaped water collecting tank 18 is arranged on the outer side of the base 15, a plurality of water collecting through holes 19 penetrating through the workbench 1 are formed in the V-shaped water collecting tank 18, the inner side wall of the workbench 1 is connected with a circulating water tank 21 in a sliding manner, a circulating water pump 22, a liquid level sensor 23 and a temperature sensor 24 are arranged inside the circulating water tank 21, the circulating water tank 21 is arranged corresponding to the position of the water collecting through hole 19, a water inlet pipe 4 and a refrigerator 5 are arranged above the outer side of the circulating water tank 21, the output end of the circulating water pump 22 is connected with the input end of the refrigerator 5 through a water pipe, the output end of the refrigerator 5 is connected with the input end of the water spraying seat 11 through a water pipe, a controller 6 is arranged on the side surface of the workbench 1, and the servo motor 8, the circulating water pump 22, the liquid level sensor 23, the temperature sensor 24 and the refrigerator 5 are respectively electrically connected with the controller 6; the utility model discloses a set up servo motor 8, telescopic link 9, supporting seat 10, go up casting die board 13 and lower casting die board 17, utilize servo motor 8 to drive telescopic link 9, supporting seat 10 and last casting die board 13 towards or deviate from the direction of lower casting die board 17 and move, can realize die-casting the product, in addition, through can dismantling between supporting seat 10 and last casting die board 13 and between base 15 and the lower casting die board 17 and be connected, be convenient for install, dismantle and change go up casting die board 13 or lower casting die board 17, use in a flexible way, application scope is wide; meanwhile, after the product is die-cast, the temperature of the product is very high, the upper casting template 13 is moved upwards to separate the product from the upper casting template 13, and the water spraying seat 11 and the spray head 14 are utilized to spray water and cool the product, so that the die-cast product is conveniently cooled, the purpose of cooling the product is realized, the situation that the high-temperature product is always placed above the lower casting template 17 is avoided, and the quality of a low-pressure casting machine is maintained; by arranging the V-shaped water collecting tank 18, the water collecting through hole 19 and the circulating water tank 21, spray water can be recycled, waste of water resources is reduced, in addition, by arranging the liquid level sensor 23, the temperature sensor 24, the water inlet pipe 4, the refrigerator 5 and the buzzer alarm, on one hand, the temperature of the recycled spray water can be monitored in real time, and a temperature value is fed back to the controller 6, according to a preset temperature threshold value, once the temperature is higher than a maximum threshold value, the controller 6 drives the refrigerator 5 to carry out refrigeration work, once the temperature is lower than a minimum threshold value, the controller 6 drives the refrigerator 5 to stop the refrigeration work, the liquid level sensor 23 can monitor a water level value in real time, and when the water level in the circulating water tank 21 is lower than a preset water level threshold value, the controller 6 controls the buzzer alarm to give an early warning to remind a user of carrying out water adding work; the device has a simple integral structure, is convenient to use, realizes the purpose of conveniently cooling the low-pressure casting machine, maintains the quality of the low-pressure casting machine, avoids manual removal of high-temperature products directly, achieves the purpose of maintaining the low-pressure casting machine, maintains the life safety of workers, and improves the use efficiency and the use effect of the low-pressure casting machine.
Specifically, the output end of the spray head 14 is arranged towards the lower casting template 17, so that the spraying effect is improved conveniently.
Specifically, a first internal thread 25 is formed in the bottom surface of the support seat 10, a connecting rod 12 is arranged on the top surface of the upper casting template 13, and a first thread section matched with the first internal thread 25 is arranged on the connecting rod 12; a second internal thread is formed on the top surface of the base 15, a butt joint rod 16 is arranged on the bottom surface of the lower casting template 17, and a second thread section matched with the second internal thread is arranged on the butt joint rod 16; the upper casting template 13 is convenient to mount, dismount and replace by arranging the first internal thread 25, the connecting rod 12 and the first thread section; through setting up second internal thread, butt joint pole 16 and second screw thread section, be convenient for install, dismantle and change down casting die plate 17, use in a flexible way, application scope is wide.
Specifically, a filter screen is arranged on the water collecting through hole 19 and used for filtering the recovered spray water, so that the use is convenient.
Specifically, a drain pipe 20 is arranged below the side surface of the circulating water tank 21, electromagnetic valves are arranged on the water delivery pipe, the water inlet pipe 4 and the drain pipe 20, and the electromagnetic valves are electrically connected with the controller 6.
Specifically, the outside of circulation tank 21 is provided with the buzzer siren, the buzzer siren links to each other with 6 electricity of controller, and the use of cooperation level sensor 23 is convenient for add the water early warning.
Further, the utility model relates to a 1 bottom surface of workstation is provided with universal wheel 2, is convenient for remove, and in addition, the circulation tank 21 outside is provided with handle 3, is convenient for take out circulation tank 21 and carries out the inside clearance of circulation tank 21.
Further, the utility model relates to a circulation tank 21 is drawer type setting.
The utility model discloses a work flow: in use, the interior of the circulation tank 21 is first filled with shower water, and then a temperature threshold and a water level threshold are preset in the controller 6, according to the actual production requirement, the upper casting template 13 and the lower casting plate are respectively assembled, then the product to be cast is placed on the lower casting plate, the servo motor 8 is utilized to drive the telescopic rod 9, the supporting seat 10 and the upper casting template 13 to move towards or away from the direction of the lower casting template 17, the product can be die-cast, when the temperature of the product is high after the product is die-cast, the upper casting mold plate 13 is moved upward to separate the product from the upper casting mold plate 13, and by using the water spray seat 11, the spray head 14, the water pump and the refrigerator 5, the product is cooled by sprinkling water, so that the die-cast product is conveniently cooled, the purpose of cooling the product is realized, the situation that the high-temperature product is always placed above the lower casting template 17 is avoided, and the quality of a low-pressure casting machine is maintained; meanwhile, the spray water is recycled into the circulating water tank 21 through the V-shaped water collecting groove 18 and the water collecting through hole 19, so that the spray water can be recycled, and the waste of water resources is reduced; according to the temperature threshold value preset in the controller 6, once the temperature is higher than the maximum threshold value, the controller 6 drives the refrigerator 5 to perform refrigeration work, and once the temperature is lower than the minimum threshold value, the controller 6 drives the refrigerator 5 to stop the refrigeration work; according to the water level threshold value preset in the controller 6, when the water level in the circulating water tank 21 is lower than the preset water level threshold value, the controller 6 controls the buzzer alarm to give an early warning to remind a user to add water for work, the device is simple in overall structure and convenient to use, the purpose that the low-pressure casting machine is convenient to cool is achieved, the quality of the low-pressure casting machine is maintained, the situation that high-temperature products are directly taken away manually is avoided, the purpose of maintaining the low-pressure casting machine is achieved, the life safety of workers is maintained, and the use efficiency and the use effect of the low-pressure casting machine are improved.
Finally, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the present invention can be modified or replaced by other means without departing from the spirit and scope of the present invention, which should be construed as limited only by the appended claims.
Claims (7)
1. A casting machine convenient to maintain comprises a workbench and is characterized in that a support frame is arranged on the top surface of the workbench, a servo motor is arranged above the support frame, an output end of the servo motor is connected with a telescopic rod, a support seat and a hollow water spraying seat are arranged at the lower end of the telescopic rod, the support seat and the water spraying seat are distributed in a concentric circle outward-expanding structure, an upper casting template is detachably connected with the bottom surface of the support seat, a plurality of spray heads are arranged at the lower end of the water spraying seat, the water spraying seat is in sliding connection with the support frame, a base is arranged below the upper casting template, a lower casting template is detachably connected onto the base, a circle of V-shaped water collecting groove is arranged on the outer side of the base, a plurality of water collecting through holes penetrating through the workbench are formed in the V-shaped water collecting groove, and a circulating water tank is slidably connected to the inner side wall of the workbench, the water-cooling water circulation system is characterized in that a water circulation pump, a liquid level sensor and a temperature sensor are arranged inside the water circulation tank, the water circulation tank is arranged corresponding to the position of the water collection through hole, a water inlet pipe and a refrigerator are arranged above the outer side of the water circulation tank, the output end of the water circulation pump is connected with the input end of the refrigerator through a water pipe, the output end of the refrigerator is connected with the input end of a water spray seat through a water pipe, a controller is arranged on the side face of the workbench, and the servo motor, the water circulation pump, the liquid level sensor, the temperature sensor and the refrigerator are electrically connected with the controller respectively.
2. The easy-to-maintain caster as claimed in claim 1 wherein the outlet end of the spray head is disposed toward the lower casting platen.
3. The casting machine convenient to maintain as claimed in claim 1, wherein the bottom surface of the supporting seat is provided with a first internal thread, the top surface of the upper casting mold plate is provided with a connecting rod, and the connecting rod is provided with a first thread section matched with the first internal thread.
4. The casting machine convenient to maintain as claimed in claim 1, wherein the top surface of the base is provided with a second internal thread, the bottom surface of the lower casting mold plate is provided with a butt rod, and the butt rod is provided with a second thread section matched with the second internal thread.
5. The casting machine convenient for maintenance according to claim 1, wherein the water collection through-holes are provided with a filter screen.
6. The casting machine convenient to maintain as claimed in claim 1, wherein a drain pipe is arranged below the side surface of the circulating water tank, and electromagnetic valves are arranged on the water conveying pipe, the water inlet pipe and the drain pipe and are electrically connected with the controller.
7. The casting machine convenient to maintain according to claim 1, wherein a buzzer alarm is arranged on the outer side of the circulating water tank and is electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121428571.7U CN214920412U (en) | 2021-06-25 | 2021-06-25 | Casting machine convenient to maintain |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121428571.7U CN214920412U (en) | 2021-06-25 | 2021-06-25 | Casting machine convenient to maintain |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214920412U true CN214920412U (en) | 2021-11-30 |
Family
ID=79077904
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121428571.7U Active CN214920412U (en) | 2021-06-25 | 2021-06-25 | Casting machine convenient to maintain |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214920412U (en) |
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2021
- 2021-06-25 CN CN202121428571.7U patent/CN214920412U/en active Active
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