CN214918588U - Special cleaning machine for bolt assembling and disassembling sleeve of railway engineering fastener - Google Patents
Special cleaning machine for bolt assembling and disassembling sleeve of railway engineering fastener Download PDFInfo
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- CN214918588U CN214918588U CN202120562250.XU CN202120562250U CN214918588U CN 214918588 U CN214918588 U CN 214918588U CN 202120562250 U CN202120562250 U CN 202120562250U CN 214918588 U CN214918588 U CN 214918588U
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- pressure water
- railway engineering
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Abstract
The utility model provides a special cleaning machine of railway engineering fastener bolt loading and unloading sleeve for replace current manual operation. The automatic sleeve feeding assembly comprises a frame, a speed regulating motor, a rotary table, a bottom plate and a top plate, wherein the frame is fixed on the outer side of the settling tank; the bottom plate is arranged at the lower side of the turntable, and the top plate is arranged at the upper side of the turntable to form a space for accommodating the rotation of the turntable; the area of the rotary disc positioned in the cover is a cleaning area, the area of the rotary disc positioned outside the cover is a feeding and discharging area, and the high-pressure water cleaning system emits high-pressure hot water to the sleeve to be cleaned in the cleaning area. The utility model discloses basically realized continuous, in batches rinse the purpose of maintaining to railway engineering fastener bolt loading and unloading sleeve, and whole process only needs alone just can realize the operation, has improved work efficiency for traditional artifical washing.
Description
Technical Field
The utility model relates to a loading and unloading telescopic cleaning equipment technical field.
Background
At present, an electric railway wrench is matched with a fastener bolt assembling and disassembling sleeve to fasten and disassemble bolt fasteners such as sleepers in a railway engineering construction site. Wherein, fastener bolt loading and unloading sleeve is special parts, and the structure chart refers to fig. 1 and fig. 2, and electric spanner adopts dynamic torque impact power design, and the cooperation is loaded and unloaded the sleeve and is used, and the elasticity bolt is fast, is applicable to the engineering construction, maintains the use.
The technical problem who exists is, railway fastener is field usage, has a large amount of greasy dirt, mixed filths such as grit on it, and these filths can cause the jam to loading and unloading telescopic hexagon bolt hole position, and greasy dirt district 00 indicates to refer to fig. 2, need timely clearance after the jam, and the clearance method that adopts at present is, opens the hole of decontaminating on the sleeve to use sharp instrument, for example metal hook, metal shovel to clear up the filth in the hexagon bolt hole, have the problem of cleaning efficiency low.
The utility model aims at providing a semi-automatization's special cleaning equipment.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects of the prior art, the utility model provides a special cleaning machine for railway engineering fastener bolt loading and unloading sleeve for solve the problem that the current manual clean railway engineering fastener bolt loading and unloading sleeve does not have professional equipment.
The utility model provides a technical scheme that its technical problem adopted does:
the special cleaning machine for the bolt assembling and disassembling sleeve of the railway engineering fastener comprises a settling tank, a water purification tank, an automatic sleeve feeding assembly and a high-pressure water cleaning system, and is characterized in that,
a through window is arranged between the settling tank and the purified water tank,
an electric heating rod and a high-pressure water pump are arranged in the water purifying tank,
the automatic sleeve feeding assembly comprises a frame, a speed regulating motor, a rotary table, a bottom plate and a top plate, wherein the frame is fixed on the outer side of the settling tank; at least six clamping grooves are circumferentially arranged on the rotary table and accommodate the sleeves; the bottom plate is arranged on the lower side of the turntable, the bottom plate and the turntable are in fit, the bottom plate is fixed on the frame, the top plate is arranged on the upper side of the turntable, the top plate is connected with the bottom plate through a support bar, and a space for accommodating the rotation of the turntable is formed between the bottom plate and the top plate;
a cover is arranged at the upper part of the settling tank, a gap is arranged between the cover and the settling tank, the area of the rotary disc positioned in the cover is a cleaning area, the area of the rotary disc positioned outside the cover is a feeding and discharging area,
the high-pressure water cleaning system emits high-pressure hot water to the sleeve to be cleaned in the cleaning area.
Further, high pressure water cleaning system includes high pressure water pump, high pressure squirt and squirt installing support, and high pressure water pump and high pressure squirt intercommunication, wherein high pressure water pump install in the water purification case, and the installing support of installation high pressure squirt is installed on the inner wall of setting tank.
Further, the cover is a perspective plastic cover made of acrylic materials.
Further, a feeding opening is formed in a top plate of the feeding and discharging area, the size outline of the feeding opening is larger than the outline of a clamping groove in the rotary table, and a feeding sliding groove is welded on the top plate of the feeding opening.
Furthermore, a blanking port is arranged on a bottom plate of the feeding and discharging area, the size profile of the blanking port is larger than the profile of a clamping groove on the rotary table, and a blanking sliding groove is welded on a top plate at the blanking port.
Further, set up three high-pressure squirt in the washing district, three high-pressure squirt corresponds three draw-in groove station adjacent to each other respectively, cleans three sleeve from different angles respectively.
Further, bottom plate, roof and support bar adopt the stainless steel sheet metal, and the support bar respectively with between roof and the bottom plate welded connection.
Further, the rotating disc rotates at a constant speed or intermittently.
Furthermore, the bottom plate of the settling tank is an inclined plane, a drain outlet is formed in the lowest point of the settling tank, and a ball valve is mounted on the drain outlet.
Furthermore, the high-pressure water pump is a non-blocking submersible pump with a single-blade or double-blade impeller structure, and can effectively pass through fiber substances which are 5 times of the diameter of the pump and solid particles of which the diameter is about 50 percent of the diameter of the pump.
The utility model has the advantages that:
the utility model discloses basically realized continuous, in batches rinse the purpose of maintaining to railway engineering fastener bolt loading and unloading sleeve, and whole process only needs alone just can realize the operation, has improved work efficiency for traditional artifical washing.
The utility model discloses a high pressure water injection system cooperation hot water washes cleanly, and clean effect is more.
The utility model provides a cyclic utilization is realized basically to sewage, and is in relative confined state, and whole clean process security is high, more friendly to the environment
Drawings
Fig. 1 is a perspective view of a mounting sleeve.
Fig. 2 is a cross-sectional view of the loading and unloading sleeve.
Fig. 3 is a perspective view of the cleaning machine.
Fig. 4 is a perspective view of the washer with the cover omitted.
Fig. 5 is a top view of fig. 4.
Fig. 6 is a sectional view taken along line a-a of fig. 5.
FIG. 7 is a perspective view of the washer with the cover omitted
FIG. 8 is a schematic view of the washer in assembly and disassembly.
Fig. 9 is a perspective view of the rotation assembly.
In the figure:
00 oil stain area, 01 sleeve,
10 settling tank, 11 ramp structure, 12 sewage draining outlet, 13 windows,
20 a water purifying tank for purifying water, wherein,
30-sleeve automatic feeding assembly, 31 frame, 32 speed regulating motor, 33 rotating disc, 331 clamping groove, 34 bottom plate, 341 blanking port, 35 top plate, 351 feeding port, 352 support strip, 36 feeding chute, 37 blanking chute, 38 rotating shaft, 39 large gear disc,
40 high-pressure water cleaning system, 41 high-pressure water pump, 42 high-pressure water gun, 43 mounting bracket,
50 covers.
Detailed Description
The detailed description is to be read in connection with the full, partial, or schematic representations as illustrated in the accompanying figures 1 through 9 of the specification.
A special cleaning machine for a bolt assembling and disassembling sleeve of a railway engineering fastener comprises four parts, including a settling tank 10, a water purification tank 20, a sleeve automatic feeding assembly 30 and a high-pressure water cleaning system 40, wherein the high-pressure water cleaning system supplies cleaning water to the sleeve in the sleeve automatic feeding assembly to achieve the purpose of high-pressure cleaning. Furthermore, the high-pressure water tank provides high-temperature water for cleaning.
The settling tank 10 and the clean water tank 20 are arranged in parallel, wherein the volume of the settling tank is more than twice of the internal volume of the clean water tank. Foretell setting tank bottom plate is the inclined plane, for ramp structure 11 to do benefit to the gathering of mud in the setting tank bottom, and set up drain 12 at the minimum of setting tank, install the ball valve on the drain, also can be other types of valve, clears up the greasy dirt of inside through the mode of regularly opening the ball valve.
Set up through-going window 13 between precipitation tank and water purification case to set up filter screen or filter core between the window between the two, make the water that gets into the water purification case from the precipitation tank obtain certain filtration, and guarantee that the water purification in the water purification case does not have the particulate matter. That is, the cleaning water in the apparatus can be recycled.
Preferably, the window 13 is located at an upper position of the settling tank and the clean water tank to facilitate settling of sand in the settling tank.
An electric heating rod is arranged in the water purifying tank 20, and a high-pressure water pump is arranged in the water purifying tank, wherein the high-pressure water pump is preferably a (QW) type non-clogging submersible pump, the medium temperature is not more than 80 ℃, the medium gravity is 11.3 multiplied by 103KG/M3, the submersible pump adopts a single-blade or double-blade impeller structure, has high dirt passing capacity, can effectively pass through 5 times of fiber substances of the pump caliber and solid particles with the diameter of about 50 percent of the pump caliber, and basically meets the pumping requirement.
Through the mode of heating for the circulating water in the water purification case is at the temperature of 70 degrees or so, and this kind of hot water can improve abluent effect, and can make the temperature of hot water fluctuate at certain extent according to actual need.
This high pressure water cleaning system 40 includes high pressure water pump 41, high pressure squirt 42 and squirt installing support 43, wherein high pressure water pump installs in the water purification case, installing support 43 installs on the inner wall of setting tank, be used for fixed and installation high pressure squirt 42, in this embodiment, install one set of high pressure squirt, as required, can increase high pressure water tank's quantity, for example, set up two or three high pressure squirts, the water spout of high pressure squirt directly corresponds telescopic position of waiting to wash, in order to simplify, only given a graphic presentation in this schematic diagram.
The automatic sleeve feeding assembly 30 is an electric turntable structure, and specifically comprises a frame 31, a speed regulating motor 32, a turntable 33, a bottom plate 34, a top plate 35, a feeding chute 36 and a blanking chute 37, wherein the frame 31 is a structure formed by welding steel pipes and is used for mounting other functional components such as a motor and a turntable. The turntable 33 is horizontally installed, that is, the upper and lower ends of the rotating shaft 38 of the turntable 33 are installed through bearings, and the lower section of the rotating shaft is installed with a large gear disc 39, which is driven by a speed-regulating motor through gear engagement, that is, the speed-regulating motor drives the turntable to rotate at a set speed, for example, one revolution per minute, and the electric turntable can rotate at a constant speed or intermittently.
The rotating disk 33 is uniformly provided with ten clamping grooves 331 in the circumferential direction, each clamping groove is of a U-shaped structure, and each clamping groove can just accommodate one sleeve.
The base plate 34 is disposed on the underside of the turntable in a snug relationship therebetween, and the base plate 34 is secured to the frame by way of a welder, i.e., the base plate is a stationary component and the turntable is a moving component relative to the turntable. The top plate 35 is attached to the upper side of the turntable, and the top plate and the bottom plate are connected by the support bars 352, that is, the support bars are arranged along the circumferential direction, and a space for accommodating the rotation of the turntable is formed between the bottom plate and the top plate through the support of the support bars.
The bottom plate, the top plate and the supporting strips are stainless steel thin plates, and the supporting strips are respectively connected with the top plate and the bottom plate in a welding mode.
The above-mentioned part of the rotary table 33, for example one third, is located at the top of the settling tank, corresponding to the high-pressure water gun 42, and two thirds is located outside the settling tank for loading and unloading.
On the roof 35, the one end of keeping away from the setting tank sets up a U-shaped breach, marks as material loading mouth 351, and the size profile of this material loading mouth 351 is obviously greater than a draw-in groove on the carousel to weld a material loading spout 36 on the roof of material loading mouth department, convey a sleeve 01 to a draw-in groove in each time.
From the angle of overlooking, foretell carousel clockwise rotates, on bottom plate 34, the one end of keeping away from the setting bin, set up a U-shaped breach on the bottom plate that is anticlockwise near the material loading mouth position specifically, mark is blanking mouth 341, the size profile of this blanking mouth 341 is obviously greater than a draw-in groove on the carousel, and weld a blanking spout 37 on the roof of blanking mouth 341 department, when this blanking mouth is aimed at to a draw-in groove, then the sleeve after the washing in the draw-in groove can automatic blanking, the blanking is along the oblique downward landing of blanking spout of below, through place a material basket at the low point of blanking spout, can be convenient carry out the material to it and collect.
Set up a cover 50 in the upper portion of setting tank 10, for example, the plastics cover, this plastics cover adopts acrylic preparation, the effect of perspective has, can observe the cleaning process, a breach that holds the carousel position has between cover 50 and setting tank, namely, keep apart the carousel through the plastics cover, form inside and outside region, the outside is the region of loading and unloading sleeve material, go up the unloading district promptly, inside is the cleaning region, in this embodiment, high-pressure squirt sets up to one, also can set up to three, preferred mode, above-mentioned carousel adopts intermittent type formula to rotate, namely, the carousel rotates 36 degrees every time, under the quiescent condition, the nozzle of high-pressure squirt is just aiming at the sleeve and is treating the cleaning region, wash through having the high-pressure water jet of about 70 degrees centigrade.
The working process is as follows:
the electric turntable is driven by a speed regulating motor to rotate intermittently, the electric turntable rotates 36 degrees each time and stops after the electric turntable rotates to a proper position, at the moment, a nozzle of the high-pressure spray gun directly faces to a to-be-cleaned part of the sleeve, the cleaning time is set according to a program, for example, high-pressure water cleaning is carried out for 3 minutes, then, the high-pressure water is suspended, and meanwhile, the electric turntable rotates 36 degrees to clean the next to-be-cleaned sleeve. The sleeve to be cleaned is fed from the feeding port, the cleaned sleeve falls down from the blanking port, and a circulating feeding mode is formed through the ten clamping grooves, so that batch and continuous cleaning is realized.
Through set up three high-pressure squirt in the setting tank, three high-pressure squirt corresponds three draw-in groove station adjacent to each other respectively, cleans three sleeve from different angles respectively, the clean effect of improvement that can step forward.
The above-mentioned embodiments are only intended to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and those skilled in the art should be able to make various modifications and improvements to the present invention without departing from the spirit of the present invention.
Claims (10)
1. The special cleaning machine for the bolt assembling and disassembling sleeve of the railway engineering fastener comprises a settling tank (10), a water purifying tank (20), an automatic sleeve feeding assembly (30) and a high-pressure water cleaning system (40), and is characterized in that,
a through window (13) is arranged between the settling tank and the purified water tank,
an electric heating rod and a high-pressure water pump are arranged in the water purifying tank (20),
the automatic sleeve feeding assembly (30) comprises a frame (31), a speed regulating motor (32), a rotary table (33), a bottom plate (34) and a top plate (35), wherein the frame (31) is fixed on the outer side of the settling tank, the upper end and the lower end of a rotary shaft (38) of the rotary table (33) are mounted on the frame through bearings, the rotary shaft is driven by the speed regulating motor through gear engagement, and the speed regulating motor is mounted on the frame; the rotary table (33) is circumferentially provided with at least six clamping grooves (331) which accommodate sleeves; the bottom plate (34) is arranged on the lower side of the turntable, the bottom plate and the turntable are in fit, the bottom plate (34) is fixed on the frame, the top plate (35) is arranged on the upper side of the turntable, the top plate and the bottom plate are connected through a supporting strip (352), and a space for accommodating the rotation of the turntable is formed between the bottom plate and the top plate;
a cover (50) is arranged at the upper part of the settling tank (10), a gap is arranged between the cover (50) and the settling tank, the area of the rotary disc positioned inside the cover is a cleaning area, the area of the rotary disc positioned outside the cover is a feeding and discharging area,
the high pressure water cleaning system (40) emits high pressure hot water to the sleeve to be cleaned in the cleaning zone.
2. The special cleaning machine for the bolt assembling and disassembling sleeve of the railway engineering fastener according to claim 1, wherein the high-pressure water cleaning system (40) comprises a high-pressure water pump (41), a high-pressure water gun (42) and a water gun mounting bracket (43), the high-pressure water pump (41) is communicated with the high-pressure water gun (42), the high-pressure water pump is mounted in the water purifying tank, and the mounting bracket (43) for mounting the high-pressure water gun is mounted on the inner wall of the settling tank.
3. The special cleaning machine for the bolt assembling and disassembling sleeve of the railway engineering fastener according to claim 2, wherein the cover is a transparent plastic cover made of acrylic material.
4. The special cleaning machine for the bolt assembling and disassembling sleeve of the railway engineering fastener according to claim 2, wherein a feeding port (351) is arranged on a top plate (35) of the feeding and disassembling area, the size profile of the feeding port (351) is larger than the profile of a clamping groove on the turntable, and a feeding chute (36) is welded on the top plate of the feeding port.
5. The special cleaning machine for the bolt loading and unloading sleeve of the railway engineering fastener according to claim 4, wherein a blanking port (341) is formed in a bottom plate (34) of the loading and unloading area, the size profile of the blanking port (341) is larger than that of a clamping groove in a rotating disc, and a blanking chute (37) is welded to a top plate at the position of the blanking port (341).
6. The special cleaning machine for the bolt assembling and disassembling sleeve of the railway engineering fastener according to claim 2, wherein three high-pressure water guns are arranged in the cleaning area, correspond to three mutually adjacent clamping groove stations respectively, and clean the three sleeves from different angles respectively.
7. The special cleaning machine for the bolt assembling and disassembling sleeve of the railway engineering fastener according to claim 1, wherein the bottom plate, the top plate and the supporting bars are stainless steel thin plates, and the supporting bars are respectively connected with the top plate and the bottom plate in a welding manner.
8. The special cleaning machine for the bolt assembling and disassembling sleeve of the railway engineering fastener according to claim 1, wherein the turntable rotates at a constant speed or intermittently.
9. The special cleaning machine for the bolt assembling and disassembling sleeve of the railway engineering fastener according to claim 2, wherein the bottom plate of the settling tank is an inclined plane, a drain outlet (12) is arranged at the lowest point of the settling tank, and a ball valve is arranged on the drain outlet.
10. The special cleaning machine for the railway engineering fastener bolt assembling and disassembling sleeve according to claim 2, wherein the high-pressure water pump is a non-blocking submersible pump with a single-blade or double-blade impeller structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120562250.XU CN214918588U (en) | 2021-03-18 | 2021-03-18 | Special cleaning machine for bolt assembling and disassembling sleeve of railway engineering fastener |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120562250.XU CN214918588U (en) | 2021-03-18 | 2021-03-18 | Special cleaning machine for bolt assembling and disassembling sleeve of railway engineering fastener |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214918588U true CN214918588U (en) | 2021-11-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120562250.XU Active CN214918588U (en) | 2021-03-18 | 2021-03-18 | Special cleaning machine for bolt assembling and disassembling sleeve of railway engineering fastener |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214918588U (en) |
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2021
- 2021-03-18 CN CN202120562250.XU patent/CN214918588U/en active Active
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