CN214918281U - Online quality control system of galvanized wire product - Google Patents
Online quality control system of galvanized wire product Download PDFInfo
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- CN214918281U CN214918281U CN202120624765.8U CN202120624765U CN214918281U CN 214918281 U CN214918281 U CN 214918281U CN 202120624765 U CN202120624765 U CN 202120624765U CN 214918281 U CN214918281 U CN 214918281U
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- galvanized wire
- wire product
- fixedly connected
- quality control
- conveyer belt
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Abstract
The utility model discloses an online quality control system of galvanized wire product, which comprises a table top, the equal fixedly connected with riser in the top left and right sides of mesa, the equal fixedly connected with splint of piston rod end department of first cylinder, the piston rod end department fixedly connected with push pedal of second cylinder. The utility model discloses in, at first the galvanized wire product of conveying on the conveyer belt can be shot by the CCD camera, the information of shooing is compared with the information of inputing in advance in the PLC controller, the data of galvanized wire product on the discovery conveyer belt is different with the data of inputing before, the PLC controller then controls to start the second cylinder and drive the push pedal and release galvanized wire product from the conveyer belt, realize the hierarchical purpose to galvanized wire product, the galvanized wire product that the quality is up to standard on the conveyer belt then continues to carry through the conveyer belt, thereby the effectual work efficiency who makes of producing of galvanized wire product that has accelerated, be worth wideling popularize.
Description
Technical Field
The utility model relates to a galvanized wire product manufacturing technical field especially relates to an online quality control system of galvanized wire product.
Background
The galvanized wire is processed by high-quality low-carbon steel wire rods and is processed by high-quality low-carbon steel through the process flows of drawing forming, acid pickling rust removal, high-temperature annealing, hot galvanizing, cooling and the like, the galvanized wire is further divided into hot galvanized wire and cold galvanized wire (galvanized wire), the galvanized wire is widely used in various fields of buildings, handcrafts, woven wire nets, highway protective guards, product packaging, daily civilian use and the like,
when the galvanized wire is applied in various fields, the galvanized wire product is generally required to be subjected to quality detection, the traditional quality detection is mostly manual operation, the manual operation is low in working efficiency, and meanwhile, the quality of the galvanized wire product cannot be uniformly controlled.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing an online quality control system for galvanized wire products.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides an online quality control system of galvanized wire product, includes the mesa, the equal fixedly connected with riser in the top left and right sides of mesa, the equal fixedly connected with in the lower extreme of diaphragm in the top of riser, the front end fixedly connected with CCD camera of diaphragm, the top fixedly connected with PLC controller of diaphragm, the equal first fixed plate of fixedly connected with in the top left and right sides of mesa, the equal first cylinder of fixedly connected with in inboard of first fixed plate, the equal fixedly connected with splint of piston rod end department of first cylinder, the top rear end right side fixedly connected with second fixed plate of mesa, the left end fixedly connected with second cylinder of second fixed plate, the piston rod end department fixedly connected with push pedal of second cylinder.
As a further description of the above technical solution:
the top end of the table top is provided with a conveyor belt.
As a further description of the above technical solution:
the clamping plate and the push plate are both connected to the top end of the conveying belt in a sliding mode.
As a further description of the above technical solution:
the vertical plate and the first fixing plate are symmetrical about the center of the table top.
As a further description of the above technical solution:
the specification models of the first cylinders are the same.
As a further description of the above technical solution:
the conveyer belt sets up between the riser.
The utility model discloses following beneficial effect has:
1. the utility model discloses in, at first the galvanized wire product of conveying on the conveyer belt can be shot by the CCD camera, the information of shooing is compared with the information of inputing in advance in the PLC controller, the data of galvanized wire product on the discovery conveyer belt is different with the data of inputing before, the PLC controller then controls to start the second cylinder and drive the push pedal and release galvanized wire product from the conveyer belt, realize the hierarchical purpose to galvanized wire product, the galvanized wire product that the quality is up to standard on the conveyer belt then continues to carry through the conveyer belt, not only saved the cost of labor through this kind of mode can also obtain unified the accuse to the quality of galvanized wire product, thereby the effectual work efficiency of manufacturing of galvanized wire product that has accelerated.
2. The utility model discloses in, secondly, the galvanized wire product of conveying on the conveyer belt is shot by the CCD camera, the information of shooing is through in advance with the PLC controller in the information contrastive analysis after discover the position of galvanized wire product on the conveyer belt when skew, the PLC controller then controls to start first cylinder operation and forbid the direction of rectifying to the galvanized wire product, can guarantee the regular of galvanized wire product on the conveyer belt through this mode, the detection and the arrangement in the later stage of being convenient for, the work efficiency of galvanized wire product manufacturing has been improved greatly, be worth wideling popularize.
Drawings
FIG. 1 is a perspective view of an online quality control system for galvanized wire products according to the present invention;
FIG. 2 is a front view of an online quality control system for galvanized wire products according to the present invention;
fig. 3 is a side view of the galvanized wire product on-line quality control system provided by the utility model.
Illustration of the drawings:
1. a table top; 2. a vertical plate; 3. a transverse plate; 4. a PLC controller; 5. a CCD camera; 6. a first fixing plate; 7. a first cylinder; 8. a splint; 9. a second fixing plate; 10. a second cylinder; 11. pushing the plate; 15. And (4) a conveyor belt.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-3, the present invention provides an embodiment: an online quality control system for galvanized wire products comprises a table board 1, vertical plates 2 are fixedly connected to the left and right sides of the top end of the table board 1, the top ends of the vertical plates 2 are fixedly connected to the lower end of a transverse plate 3, a CCD camera 5 is fixedly connected to the front end of the transverse plate 3, a PLC controller 4 is fixedly connected to the top end of the transverse plate 3, first fixing plates 6 are fixedly connected to the left and right sides of the top end of the table board 1, first air cylinders 7 are fixedly connected to the inner sides of the first fixing plates 6, clamp plates 8 are fixedly connected to the piston rod ends of the first air cylinders 7, a second fixing plate 9 is fixedly connected to the right side of the rear end of the top of the table board 1, a second air cylinder 10 is fixedly connected to the left end of the second air cylinder 10, a push plate 11 is fixedly connected to the piston rod end of the second air cylinder 10, firstly, galvanized wire products conveyed on a conveyor belt 15 can be photographed by the CCD camera 5, photographed information is compared with information input in advance in the PLC controller 4, when the data of the galvanized wire products on the conveyor belt 15 is different from the data input before, the PLC 4 controls and starts the second cylinder 10 to drive the push plate 11 to push the galvanized wire products out of the conveyor belt 15, so that the aim of grading the galvanized wire products is achieved, and the galvanized wire products with the quality up to the standard on the conveyor belt 15 are continuously conveyed through the conveyor belt 15.
The top of mesa 1 is provided with conveyer belt 15, can convey the galvanized wire product that needs to detect to this online quality control system's detection range through conveyer belt 15, splint 8 and the equal sliding connection of push pedal 11 are on the top of conveyer belt 15, splint 8 can lead the effect of rectifying a deviation to the galvanized wire product on conveyer belt 15 of sliding on conveyer belt 15, push pedal 11 slides on conveyer belt 15 and can realize hierarchical purpose to unqualified galvanized wire product follow conveyer belt 15 release, riser 2 and first fixed plate 6 are all about mesa 1 central symmetry, the specification model of first cylinder 7 is the same, can guarantee through two the same first cylinders 7 that gas first cylinder 7 synchronous operation rectifies a deviation to the galvanized wire product direction on conveyer belt 15, conveyer belt 15 sets up between riser 2.
The working principle is as follows: firstly, the galvanized wire product conveyed on the conveyor belt 15 is photographed by the CCD camera 5, the photographed information is compared with the information input in advance in the PLC controller 4, when the difference between the data of the galvanized wire product on the conveyor belt 15 and the data input before is found, the PLC controller 4 controls to start the second air cylinder 10 to drive the push plate 11 to push the galvanized wire product out of the conveyor belt 15, the purpose of grading the galvanized wire product is achieved, the galvanized wire product with the quality reaching the standard on the conveyor belt 15 is continuously conveyed by the conveyor belt 15, then the galvanized wire product conveyed on the conveyor belt 15 is photographed by the CCD camera 5, the photographed information is compared and analyzed with the information input in advance in the PLC controller 4, and then the position of the galvanized wire product on the conveyor belt 15 is found to deviate, the PLC controller 4 controls to start the first air cylinder 7 to operate to forbid deviation correction and guidance of the galvanized wire product, and the regular arrangement of the galvanized wire product on the conveyor belt 15 can be ensured by the mode, the later detection and arrangement are convenient, and the working efficiency of the production and the manufacture of the galvanized wire product is greatly improved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.
Claims (6)
1. The utility model provides an online quality control system of galvanized wire product, includes mesa (1), its characterized in that: the left side and the right side of the top end of the table board (1) are both fixedly connected with vertical plates (2), the top ends of the vertical plates (2) are both fixedly connected with the lower ends of the transverse plates (3), the front end of the transverse plate (3) is fixedly connected with a CCD camera (5), the top end of the transverse plate (3) is fixedly connected with a PLC controller (4), the left side and the right side of the top end of the table top (1) are both fixedly connected with a first fixing plate (6), the inner sides of the first fixing plates (6) are fixedly connected with first air cylinders (7), the piston rod end of the first cylinder (7) is fixedly connected with a clamping plate (8), a second fixing plate (9) is fixedly connected to the right side of the rear end of the top of the table top (1), the left end of the second fixing plate (9) is fixedly connected with a second cylinder (10), and a push plate (11) is fixedly connected at the end of a piston rod of the second cylinder (10).
2. The system for the online quality control of the galvanized wire product according to claim 1, characterized in that: the top end of the table top (1) is provided with a conveyor belt (15).
3. The system for the online quality control of the galvanized wire product according to claim 1, characterized in that: the clamping plate (8) and the push plate (11) are both connected to the top end of the conveyor belt (15) in a sliding mode.
4. The system for the online quality control of the galvanized wire product according to claim 1, characterized in that: the vertical plate (2) and the first fixing plate (6) are both in central symmetry with respect to the table top (1).
5. The system for the online quality control of the galvanized wire product according to claim 1, characterized in that: the specification and model of the first air cylinders (7) are the same.
6. The system for the online quality control of the galvanized wire product according to claim 2, characterized in that: the conveyor belt (15) is arranged between the vertical plates (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120624765.8U CN214918281U (en) | 2021-03-29 | 2021-03-29 | Online quality control system of galvanized wire product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120624765.8U CN214918281U (en) | 2021-03-29 | 2021-03-29 | Online quality control system of galvanized wire product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214918281U true CN214918281U (en) | 2021-11-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120624765.8U Active CN214918281U (en) | 2021-03-29 | 2021-03-29 | Online quality control system of galvanized wire product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214918281U (en) |
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2021
- 2021-03-29 CN CN202120624765.8U patent/CN214918281U/en active Active
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