CN214915157U - Automatic scale change production line - Google Patents

Abstract

The invention discloses an automatic weighing production line which comprises a mixing barrel, a water pump and a batching delivery pump, wherein an installation rod, a protection frame and a servo motor are respectively and fixedly installed on the upper surface of the mixing barrel, the servo motor is positioned inside the protection frame, an installation hole is formed in the upper surface of the mixing barrel, and the inner wall of the installation hole is rotatably connected with a rotating sleeve through a sealing bearing. This automatic title material production line, through setting up the batching delivery pump, a batching section of thick bamboo, the batching conveyer pipe, first electromagnetic flowmeter, first solenoid valve, the filler pipe, second electromagnetic flowmeter, third solenoid valve and PLC controller, make this production line in process of production, can be through the conveying capacity of each batching of first electromagnetic flowmeter and second electromagnetic flowmeter accurate control, after the conveying capacity of batching and water reaches appointed value, each third solenoid valve door is closed is controlled respectively to the PLC controller, thereby reach the mesh of accurate mixed dyestuff.

Description

Automatic scale change production line

Technical Field

The invention relates to the technical field of printing and dyeing equipment, in particular to an automatic weighing production line.

Background

In the textile printing and dyeing industry, the basic process of printing and dyeing is to weigh the dyes required by dyeing according to a formula, add water for dissolving, and then convey the dyes into a dyeing machine, wherein the most original dyeing system is as follows: an operator uses a balance to weigh the dye for standby application, the dye is placed into a spiral stirring container to be uniformly stirred to form dye liquor, the uniformly stirred dye liquor flows out to a bucket, the dye liquor is poured into a dyeing machine by using a manual work or a trolley, and the container of the three processes is cleaned for next use.

Above-mentioned system degree of automation is low, and the batching precision is also low, consequently adopts automatic title to change the material production line in the enterprise at present mostly, but, in this link of weighing, still has certain defect, leads to production efficiency lower, when batching and water mix, has the inhomogeneous condition of mixing moreover to influence the quality of product.

Therefore, an automatic production line is needed.

Disclosure of Invention

Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.

The present invention is directed to an automatic weighing production line to solve the above problems in the background art.

In order to achieve the purpose, the invention provides the following technical scheme: an automatic weighing production line comprises a mixing barrel, a water pump and a batching delivery pump, wherein the upper surface of the mixing barrel is respectively and fixedly provided with an installation rod, a protection frame and a servo motor, the servo motor is positioned inside the protection frame, the upper surface of the mixing barrel is provided with an installation hole, the inner wall of the installation hole is rotatably connected with a rotating sleeve through a sealing bearing, the inner wall of the rotating sleeve is rotatably connected with a rotating rod, the top end of the rotating rod is rotatably connected with the inner top wall of the protection frame, the number of the installation rods is eight, every four installation rods are in one group, each group of installation rods are arranged on the upper surface of the mixing barrel in a rectangular array manner, each group of installation rods is fixedly provided with a batching barrel at the top end thereof, the upper surface of the batching barrel is provided with a plurality of batching delivery pipes, and the surfaces of the batching delivery pipes are provided with first electromagnetic flow meters, the lower surface of a batching section of thick bamboo is provided with the filling tube, the one end that a batching section of thick bamboo was kept away from to the filling tube extends to the inside of a mixing drum, the surface of filling tube is provided with first electromagnetic valve, the through-hole has been seted up to the side of a mixing drum, the inner wall fixed mounting of through-hole has the filler pipe, the surface of filler pipe is provided with second electromagnetic flow meter, the discharge gate has been seted up to the interior diapire of a mixing drum, the inner wall fixed mounting of discharge gate has the discharging pipe, the lower fixed surface of a mixing drum installs fixed frame, the interior diapire fixed mounting of fixed frame has the discharge pump, the fixed surface of discharging pipe is connected with second electromagnetic valve, the surface of batching conveyer pipe and filler pipe all is provided with third electromagnetic valve.

Preferably, the equal fixed mounting in surface of rotating sleeve and dwang has the toothed disc, servo motor's output fixed mounting has conical gear, conical gear respectively with two toothed disc intermeshing, rotating sleeve's surface symmetry is provided with two L type puddlers, the fixed surface of dwang installs a plurality of stirring rod, a plurality of the stirring rod equidistance sets up the surface at the dwang.

Preferably, the quantity of batching delivery pump is a plurality of, the one end fixed connection of batching section of thick bamboo is kept away from with the batching conveyer pipe to the defeated material end of batching delivery pump, the feed end of batching delivery pump passes through pipeline and outside batching case intercommunication, the one end fixed connection of mixing drum is kept away from with the filler pipe to the play water end of water pump, the end of intaking and outside pond intercommunication of water pump.

Preferably, the inner top wall of the mixing cylinder is fixedly provided with a circular water spray pipe through a mounting block, the surface of the circular water spray pipe is provided with a plurality of water spray heads, and the plurality of water spray heads are arranged on the surface of the circular water spray pipe in a circumferential array.

Preferably, the front fixed mounting of mixing drum has the control box, the inner wall of control box is provided with PLC controller and control panel respectively, water pump, batching delivery pump, first electromagnetic flowmeter, first solenoid valve, discharge pump, second electromagnetic flowmeter, second solenoid valve and third solenoid valve all with PLC controller electric connection.

Preferably, the lower fixed surface of mixing drum installs the supporting leg, the quantity of supporting leg is four, four the supporting leg is the lower surface that the rectangle array set up at the mixing drum, four cylindrical spout has all been seted up to the lower surface of supporting leg.

Preferably, the inner wall of cylindrical chute has seted up spacing spout, the inner wall sliding connection of spacing spout has spacing dish, the last fixed surface of spacing dish installs a plurality of damping spring, a plurality of damping spring's top all with the interior roof fixed connection of cylindrical chute, the lower fixed surface of spacing dish installs the bearing bar, the bottom fixed mounting of bearing bar has the supporting seat, the lower surface of supporting seat is provided with a plurality of non-slip raised.

Preferably, the feed end of the discharge pump is fixedly connected with the bottom end of the discharge pipe, and the discharge end of the discharge pump extends to the interior of the exterior dyeing machine through a pipeline.

Preferably, the front of the control box is hinged with a box door, the side surfaces of the box door and the control box are fixedly provided with fixing blocks, one fixing block is in threaded connection with a locking bolt on the surface, and the other fixing block is provided with a threaded hole matched with the locking bolt on the surface.

Preferably, a cleaning water pump is fixedly mounted on the right side surface of the mixing cylinder, a water outlet end of the cleaning water pump extends into the mixing cylinder and is communicated with the annular water spraying pipe, and a water inlet end of the cleaning water pump extends into the external cleaning water tank through a water pipe.

Advantageous effects

The invention provides an automatic weighing production line, which has the following beneficial effects:

1. this automatic title material production line, through setting up the batching delivery pump, a batching section of thick bamboo, the batching conveyer pipe, first electromagnetic flowmeter, first solenoid valve, the filler pipe, second electromagnetic flowmeter, third solenoid valve and PLC controller, make this production line in process of production, can be through the conveying capacity of each batching of first electromagnetic flowmeter and second electromagnetic flowmeter accurate control, after the conveying capacity of batching and water reaches appointed value, each third solenoid valve door is controlled respectively to the PLC controller, thereby reach the purpose of accurate mixed dyestuff, through setting up two batching sections, the continuity of equipment operation when can guaranteeing production, help improving the production volume.

2. This automatic title material production line, through setting up servo motor, rotating sleeve, dwang, toothed disc, conical gear, L type puddler and stirring rod, when mixing dye raw materials and water, can carry out two-way stirring through dye raw materials and water in L type puddler and the stirring rod to the mixing drum, make dye raw materials can with the quick intensive mixing of water, improved production efficiency.

3. This automatic title material production line changes through setting up supporting leg, spacing dish, damping spring, bearing bar, supporting seat and anti-skidding arch, makes this production line at the in-process of production, can carry out effective shock attenuation to equipment, has improved the stability when equipment moves.

4. This automatic title material production line through setting up ring shape spray pipe, sprinkler bead and washing water pump, makes this production line when finishing production, can effectively wash the inside of mixing drum fast through washing water pump and sprinkler bead, has improved the cleaning efficiency, has reduced the cost in business.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

Clearly, such objects and other objects of the present invention will become more apparent from the detailed description of the preferred embodiments hereinafter set forth in the various drawings and drawings.

These and other objects, features and advantages of the present invention will become more apparent from the following detailed description of one or more preferred embodiments of the invention, as illustrated in the accompanying drawings.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.

In the drawings, like parts are designated with like reference numerals, and the drawings are schematic and not necessarily drawn to scale.

In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, it is obvious that the drawings in the following description are only one or several embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to such drawings without creative efforts.

FIG. 1 is a schematic front sectional view of the present invention;

FIG. 2 is a schematic side sectional view of the protection frame of the present invention;

FIG. 3 is a schematic front view of the present invention;

FIG. 4 is an enlarged view of the structure at A in FIG. 1;

fig. 5 is an enlarged schematic view of B in fig. 1.

In the figure: 1 mixing drum, 2 water pump, 3 batching delivery pump, 4 bearer bars, 5 servo motor, 6 rotating sleeve, 7 dwang, 8 batching section of thick bamboo, 9 batching conveyer pipes, 10 first electromagnetic flowmeter, 11 first solenoid valve, 12 filler pipe, 13 second electromagnetic flowmeter, 14 discharging pipes, 15 ejection of compact pumps, 16 second solenoid valve, 17 toothed disc, 18 conical gear, 19L type puddler, 20 puddler, 21 ring shape spray pipe, 22 sprinkler bead, 23 control box, 24 PLC controller, 25 control panel, 26 supporting legs, 27 damping spring, 28 bearing bar, chamber door 29, 30 washing water pump, 31 third solenoid valve.

Detailed Description

The following disclosure provides many different embodiments, or examples, for implementing different features of the invention. Specific examples of components and arrangements are described below to simplify the present disclosure. Of course, this is merely an example and is not intended to be limiting. For example, the formation of a first feature "over" or "on" a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact.

Furthermore, spatially relative terms (such as "lower," "below," "lower," "upper," "above," "upper," and the like) are used herein for ease of description to describe one element or component's relationship to another element or component as illustrated in the figures. Such spatially relative terms are intended to encompass different orientations of the device or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below.

Referring to fig. 1-5, the present invention provides a technical solution: the utility model provides an automatic title production line, includes mixing drum 1, water pump 2 and batching delivery pump 3, and there is ring shape spray pipe 21 on the interior roof of mixing drum 1 through installation piece fixed mounting, and ring shape spray pipe 21's surface is provided with a plurality of sprinkler bead 22, and a plurality of sprinkler bead 22 is the surface that the circumference array set up at ring shape spray pipe 21.

Through setting up ring shape spray pipe 21, sprinkler bead 22 and washing water pump 30, make this production line when finishing production, can effectively wash the inside of hybrid cylinder 1 fast through washing water pump 30 and sprinkler bead 22, improved the cleaning efficiency, reduced the cost in business.

The right side face of the mixing cylinder 1 is fixedly provided with a cleaning water pump 30, the water outlet end of the cleaning water pump 30 extends to the inside of the mixing cylinder 1 and is communicated with the annular water spraying pipe 21, and the water inlet end of the cleaning water pump 30 extends to the inside of an external cleaning water tank through a water pipe.

The lower fixed surface of mixing drum 1 installs supporting leg 26, and the quantity of supporting leg 26 is four, and four supporting legs 26 are the lower surface that the rectangle array set up at mixing drum 1, and cylindrical spout has all been seted up to four supporting leg 26's lower surface.

Spacing spout has been seted up to the inner wall of cylindrical chute, and the inner wall sliding connection of spacing spout has spacing dish, and the last fixed surface of spacing dish installs a plurality of damping spring 27, a plurality of damping spring 27's top all with the interior roof fixed connection of cylindrical chute, and the lower fixed surface of spacing dish installs bearing bar 28, and the bottom fixed mounting of bearing bar 28 has a supporting seat, and the lower surface of supporting seat is provided with a plurality of non-slip raised.

Through setting up supporting leg 26, spacing dish, damping spring 27, bearing bar 28, supporting seat and non-slip raised, make this production line in the in-process of production, can carry out effective shock attenuation to equipment, improved the stability when equipment moves.

The upper surface of mixing drum 1 is fixed mounting respectively has the installation pole, bearer bar 4 and servo motor 5, servo motor 5 is located the inside of bearer bar 4, the mounting hole has been seted up to the upper surface of mixing drum 1, the inner wall of mounting hole is rotated through sealed bearing and is connected with runner bar 6, the inner wall of runner bar 6 rotates and is connected with dwang 7, the top of dwang 7 rotates with the interior roof of bearer bar 4 and is connected, the equal fixed mounting in surface of runner bar 6 and dwang 7 has toothed disc 17, servo motor 5's output fixed mounting has conical gear 18, conical gear 18 respectively with two toothed disc 17 intermeshing, the surface symmetry of runner bar 6 is provided with two L type puddlers 19, the fixed surface of dwang 7 installs a plurality of puddler 20, a plurality of puddler 20 equidistance sets up the surface at dwang 7.

Through setting up servo motor 5, rotating sleeve 6, dwang 7, toothed disc 17, conical gear 18, L type puddler 19 and stirring rod 20, when mixing dye raw materials and water, can carry out two-way stirring through L type puddler 19 and stirring rod 20 to dye raw materials and water in the mixing drum 1, make dye raw materials can with the quick intensive mixing of water, improved production efficiency.

The number of the mounting rods is eight, every four mounting rods are in a group, each group of mounting rods is arranged on the upper surface of the mixing cylinder 1 in a rectangular array manner, the top end of each group of mounting rods is fixedly provided with a batching cylinder 8, the upper surface of the batching cylinder 8 is provided with a plurality of batching conveying pipes 9, the surfaces of the batching conveying pipes 9 are provided with first electromagnetic flow meters 10, the lower surface of the batching cylinder 8 is provided with a feeding pipe, one end of the feeding pipe, far away from the batching cylinder 8, extends into the mixing cylinder 1, the surface of the feeding pipe is provided with a first electromagnetic valve 11, the side surface of the mixing cylinder 1 is provided with a through hole, the inner wall of the through hole is fixedly provided with a feeding pipe 12, the batching conveying pumps 3 are in a plurality, the conveying end of the batching conveying pumps 3 is fixedly connected with one end, far away from the batching cylinder 8, of the batching conveying pumps 3 is communicated with an external batching box through a pipeline, the water outlet end of the water pump 2 is fixedly connected with one end of the water adding pipe 12 far away from the mixing barrel 1, and the water inlet end of the water pump 2 is communicated with an external water pool.

The surface of filler pipe 12 is provided with second electromagnetic flow meter 13, and the discharge gate has been seted up to the inner diapire of mixing drum 1, and the inner wall fixed mounting of discharge gate has discharging pipe 14, and the lower fixed surface of mixing drum 1 installs fixed frame, and the inner diapire fixed mounting of fixed frame has discharge pump 15, and the feed end of discharge pump 15 and the bottom fixed connection of discharging pipe 14, the discharge end of discharge pump 15 passes through the inside that the pipeline extended to external dyeing machine.

The surface of the discharge pipe 14 is fixedly connected with a second electromagnetic valve 16, and the surfaces of the ingredient delivery pipe 9 and the water feeding pipe 12 are provided with third electromagnetic valves 31.

The front fixed mounting of mixing drum 1 has control box 23, and the inner wall of control box 23 is provided with PLC controller 24 and control panel 25 respectively, and water pump 2, batching delivery pump 3, first electromagnetic flowmeter 10, first solenoid valve 11, ejection of compact pump 15, second electromagnetic flowmeter 13, second solenoid valve 16 and third solenoid valve 31 all with PLC controller 24 electric connection.

The front of control box 23 articulates there is chamber door 29, and the side of chamber door 29 and control box 23 is all fixed mounting with the fixed block, and the surface threaded connection of a fixed block has locking bolt, and the screw hole with locking bolt looks adaptation is seted up on the surface of another fixed block.

Through setting up batching delivery pump 3, batching section of thick bamboo 8, batching conveyer pipe 9, first electromagnetic flowmeter 10, first solenoid valve 11, filler pipe 12, second electromagnetic flowmeter 13, third solenoid valve 31 and PLC controller 24, make this production line in process of production, can be through the delivery capacity of each batching of first electromagnetic flowmeter 10 and the accurate control of second electromagnetic flowmeter 13, after the delivery capacity of batching and water reaches appointed value, PLC controller 24 controls each third solenoid valve 31 respectively and closes, thereby reach the purpose of accurate mixed dyestuff, through setting up two batching sections of thick bamboos 8, the continuity of equipment operation during can guaranteeing production, help improving the output.

The working principle is as follows: in the production process of the automatic weighing and chemical material production line, the material distribution delivery pump 3, the material distribution barrel 8, the material distribution delivery pipe 9, the first electromagnetic flowmeter 10, the first electromagnetic valve 11, the water feeding pipe 12, the second electromagnetic flowmeter 13, the third electromagnetic valve 31 and the PLC 24 are used for accurately controlling the delivery quantity of each material distribution through the first electromagnetic flowmeter 10 and the second electromagnetic flowmeter 13 in the production process of the production line, when the delivery quantities of the material distribution and the water reach specified values, the PLC 24 respectively controls the closing of each third electromagnetic valve 31, so as to achieve the aim of accurately mixing the dye, the two material distribution barrels 8 are arranged, the running continuity of the equipment during production can be ensured, the production quantity is improved, and meanwhile, through the servo motor 5, the rotating sleeve 6, the rotating rod 7, the gear disc 17, the conical gear 18, the L-shaped stirring rod 19 and the stirring rod 20, when mixing dyestuff raw materials and water, can carry out two-way stirring through L type puddler 19 and stirring rod 20 dyestuff raw materials and water in to mixing drum 1, make dyestuff raw materials can with the quick intensive mixing of water, improved production efficiency.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides an automatic call ization production line, includes mixing drum (1), water pump (2) and batching delivery pump (3), its characterized in that: the upper surface of the mixing cylinder (1) is respectively and fixedly provided with an installation rod, a protection frame (4) and a servo motor (5), the servo motor (5) is positioned inside the protection frame (4), the upper surface of the mixing cylinder (1) is provided with installation holes, the inner wall of each installation hole is rotatably connected with a rotating sleeve (6) through a sealing bearing, the inner wall of each rotating sleeve (6) is rotatably connected with a rotating rod (7), the top end of each rotating rod (7) is rotatably connected with the inner top wall of the protection frame (4), the number of the installation rods is eight, every four installation rods are in one group, each group of installation rods are all arranged on the upper surface of the mixing cylinder (1) in a rectangular array manner, each group of installation rods is provided with a mixing cylinder (8) at the top end, the upper surface of the mixing cylinder (8) is provided with a plurality of mixing conveying pipes (9), and the surface of the mixing conveying pipes (9) is provided with a first electromagnetic flow meter (10), the lower surface of the proportioning barrel (8) is provided with a feed pipe, one end of the feed pipe far away from the proportioning barrel (8) extends to the interior of the mixing barrel (1), the surface of the feeding pipe is provided with a first electromagnetic valve (11), the side surface of the mixing cylinder (1) is provided with a through hole, a water feeding pipe (12) is fixedly arranged on the inner wall of the through hole, a second electromagnetic flowmeter (13) is arranged on the surface of the water feeding pipe (12), a discharge hole is formed in the inner bottom wall of the mixing barrel (1), a discharge pipe (14) is fixedly arranged on the inner wall of the discharge hole, a fixed frame is fixedly arranged on the lower surface of the mixing barrel (1), a discharge pump (15) is fixedly arranged on the inner bottom wall of the fixed frame, the surface of the discharge pipe (14) is fixedly connected with a second electromagnetic valve (16), and third electromagnetic valves (31) are arranged on the surfaces of the ingredient delivery pipe (9) and the water adding pipe (12).

2. The automated weighing production line of claim 1, wherein: the equal fixed mounting in surface of rotating sleeve (6) and dwang (7) has toothed disc (17), the output fixed mounting of servo motor (5) has conical gear (18), conical gear (18) respectively with two toothed disc (17) intermeshing, the surface symmetry of rotating sleeve (6) is provided with two L type puddlers (19), the fixed surface of dwang (7) installs a plurality of stirring rod (20), a plurality of stirring rod (20) equidistance sets up the surface at dwang (7).

3. The automated weighing production line of claim 1, wherein: the quantity of batching delivery pump (3) is a plurality of, the one end fixed connection of batching section of thick bamboo (8) is kept away from with batching conveyer pipe (9) to the defeated material end of batching delivery pump (3), the feed end of batching delivery pump (3) passes through pipeline and outside batching case intercommunication, the one end fixed connection of mixing drum (1) is kept away from with filler pipe (12) to the play water end of water pump (2), the end and the outside pond intercommunication of intaking of water pump (2).

4. The automated weighing production line of claim 1, wherein: the inner top wall of the mixing cylinder (1) is fixedly provided with a circular ring-shaped water spraying pipe (21) through a mounting block, the surface of the circular ring-shaped water spraying pipe (21) is provided with a plurality of water spraying heads (22), and the plurality of water spraying heads (22) are arranged on the surface of the circular ring-shaped water spraying pipe (21) in a circumferential array mode.

5. The automated weighing production line of claim 1, wherein: the front fixed mounting of mixing drum (1) has control box (23), the inner wall of control box (23) is provided with PLC controller (24) and control panel (25) respectively, water pump (2), batching delivery pump (3), first electromagnetic flowmeter (10), first electromagnetic valve (11), ejection of compact pump (15), second electromagnetic flowmeter (13), second electromagnetic valve (16) and third electromagnetic valve (31) all with PLC controller (24) electric connection.

6. The automated weighing production line of claim 1, wherein: the lower fixed surface of mixing drum (1) installs supporting leg (26), the quantity of supporting leg (26) is four, four supporting leg (26) are the lower surface of rectangle array setting at mixing drum (1), four cylindrical spout has all been seted up to the lower surface of supporting leg (26).

7. The automated weighing production line of claim 6, wherein: spacing spout has been seted up to cylindrical chute's inner wall, the inner wall sliding connection of spacing spout has spacing dish, the last fixed surface of spacing dish installs a plurality of damping spring (27), a plurality of the top of damping spring (27) all with cylindrical chute's interior roof fixed connection, the lower fixed surface of spacing dish installs bearing bar (28), the bottom fixed mounting of bearing bar (28) has the supporting seat, the lower surface of supporting seat is provided with a plurality of non-slip raised.

8. The automated weighing production line of claim 1, wherein: the feeding end of the discharging pump (15) is fixedly connected with the bottom end of the discharging pipe (14), and the discharging end of the discharging pump (15) extends into the external dyeing machine through a pipeline.

9. The automated weighing production line of claim 5, wherein: the front of control box (23) articulates there is chamber door (29), the equal fixed mounting in side of chamber door (29) and control box (23) has the fixed block, one the surface threaded connection of fixed block has locking bolt, another the screw hole with locking bolt looks adaptation is seted up on the surface of fixed block.

10. The automated weighing production line of claim 1, wherein: the right side face of mixing drum (1) is fixed with washing water pump (30), the play water end of washing water pump (30) extends to the inside of mixing drum (1) and communicates with ring shape spray pipe (21), the end of intaking of washing water pump (30) leads to pipe and extends to the inside of outside washing water tank.

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