CN214913563U - Ultrasonic extraction device - Google Patents

Ultrasonic extraction device Download PDF

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Publication number
CN214913563U
CN214913563U CN202121214085.5U CN202121214085U CN214913563U CN 214913563 U CN214913563 U CN 214913563U CN 202121214085 U CN202121214085 U CN 202121214085U CN 214913563 U CN214913563 U CN 214913563U
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CN
China
Prior art keywords
ultrasonic
extraction
rotating shaft
tank
extraction tank
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Active
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CN202121214085.5U
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Chinese (zh)
Inventor
杨东杰
周硕
马慧娴
周广晔
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Shandong Kangyuantang Pharmaceutical Co ltd
Original Assignee
Shandong Kangyuantang Chinese Herbal Pieces Co ltd
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Priority to CN202121214085.5U priority Critical patent/CN214913563U/en
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Abstract

The utility model provides an ultrasonic extraction device, which comprises an extraction tank, wherein the outer wall of the extraction tank is provided with an ultrasonic module and an electric heating plate, and the quantity of the ultrasonic module and the electric heating plate is a plurality; the device also comprises a motor, a speed reducer and a rotating shaft; the motor is connected with the speed reducer and arranged outside the top end of the extraction tank; one end of the rotating shaft is connected with the speed reducer, and the other end of the rotating shaft penetrates through the top of the extraction tank and goes deep into the tank body to be sleeved with a bearing seat arranged at the bottom in the extraction tank; the rotating shaft is sleeved with a stirrer; the device also comprises a control module and a temperature sensor, wherein the temperature sensor, the ultrasonic module, the electric heating plate and the motor are respectively connected with the control module. Can reduce the extraction time, improve the extraction rate and ensure more thorough extraction.

Description

Ultrasonic extraction device
Technical Field
The utility model relates to an ultrasonic wave traditional chinese medicine draws technical field, concretely relates to ultrasonic wave extraction element.
Background
When the traditional Chinese medicine is used for self-made extraction of liquid medicament, the traditional method of applying high temperature and high pressure in a closed container for cooking and extraction is usually adopted. The method has the advantages of low extraction speed, long extraction time and low efficiency.
With the development of the ultrasonic technology, the ultrasonic technology is utilized to strengthen the extraction and separation process, so that the extraction time can be effectively shortened, the extraction and separation rate can be improved, and the cost can be saved.
The equipment structure that current ultrasonic wave drawed is comparatively simple, mostly only sets up ultrasonic vibrator extracting the jar outside, and this kind of condition can make local area's extract concentration high to it is poor to cause the effect of drawing of subregion.
Disclosure of Invention
To most just drawing jar outside and setting up the ultrasonic vibrator, this kind of condition can make local area's extract concentration high to cause the poor problem of effect of drawing of subregion, the utility model provides an ultrasonic extraction device.
The technical scheme of the utility model is that:
the utility model provides an ultrasonic extraction device, which comprises an extraction tank, wherein the outer wall of the extraction tank is provided with an ultrasonic module and an electric heating plate, and the quantity of the ultrasonic module and the electric heating plate is a plurality;
the device also comprises a motor, a speed reducer and a rotating shaft;
the motor is connected with the speed reducer and arranged outside the top end of the extraction tank; one end of the rotating shaft is connected with the speed reducer, and the other end of the rotating shaft penetrates through the top of the extraction tank and goes deep into the tank body to be sleeved with a bearing seat arranged at the bottom in the extraction tank; the rotating shaft is sleeved with a stirrer;
the device also comprises a control module and a temperature sensor, wherein the temperature sensor, the ultrasonic module, the electric heating plate and the motor are respectively connected with the control module.
Control module control motor drive axis of rotation rotates, makes the axis of rotation drive agitator stir, and control module control ultrasonic module produces the ultrasonic wave, and temperature sensor sets up on the inner wall of drawing the jar, and temperature sensor transmits the temperature information who gathers for control module, and control module is according to received temperature information through heating switch control electric heating board work.
Preferably, the ultrasonic module and the electric heating plate are arranged crosswise along the circumferential direction of the extraction tank.
The electric heating plates are arranged on the outer wall of the extraction tank at equal intervals for uniform heating; the ultrasonic module is disposed between the electrical heating plates.
Preferably, the rotating shaft is provided with an external thread;
the stirrer comprises a sleeve and a stirring piece; the number of the sleeves is different from that of the stirring pieces;
the stirring piece is sleeved on the rotating shaft;
the sleeve is sleeved on the rotating shaft, so that the distances between the stirring piece and the stirring piece, between the stirring piece and the bearing seat and between the stirring piece and the top of the extraction tank are fixed.
With the cover pipe box in the axis of rotation, set up a stirring piece between per two sleeves, sheathed tube length can be different, because the action of gravity draws the jar and stirs the resistance more down more big, for solving this problem, is close to and draws the jar bottom and use sleeve pipe length shorter, that is, the setting density that sets up of stirring piece and draw jar lower part will be bigger than upper portion, and the distance between the stirring piece is more big up along the axis of rotation.
Preferably, the stirring member includes a nut) and a blade attached to the nut.
In order to change the number and the position of the stirring pieces on the rotating shaft conveniently, the stirring pieces are installed and fixed in a matched mode through nuts and the external threads of the rotating shaft.
Preferably, a protective sleeve is arranged at the position where the rotating shaft is connected with the top of the extracting tank.
In order to further guarantee safety in production, prevent that the stirring process from rocking and seriously causing the damage to the tank deck of drawing the jar.
Preferably, the ultrasonic module comprises a mounting member, an ultrasonic transducer and an ultrasonic generator;
the ultrasonic transducer is fixed on the outer wall of the extraction tank through a mounting piece;
the ultrasonic transducer is connected with the ultrasonic generator, and the ultrasonic generator is connected with the control module.
Because the jar body of generally drawing the jar is the cylinder, ultrasonic transducer installs insecurely at the outer wall of cylinder, sets up installed part fixed mounting on the lateral wall of drawing the jar, makes things convenient for ultrasonic transducer's installation.
Preferably, the device further comprises a housing, the extraction tank being arranged inside the housing;
the shell is also provided with a display screen, and the display screen is connected with the control module.
In order to facilitate direct understanding of the production process, a display screen is arranged to display monitoring data of the production process.
Preferably, an outlet is arranged on the side wall of the extraction tank close to the bottom and extends out of the shell through an outlet pipeline, and an electromagnetic valve is arranged on the outlet pipeline and connected with the control module.
The liquid outlet condition is controlled by arranging an electromagnetic valve. In order to further improve the extraction accuracy, a sieve is arranged at the outlet position.
According to the technical scheme, the utility model has the advantages of it is following: control module control ultrasonic module produces the ultrasonic wave, during operation ultrasonic wave outside-in work, make and draw jar interior extract product can even contact ultrasonic wave, control module control motor drive axis of rotation rotates, make the axis of rotation drive agitator stir, further make and draw the more even contact ultrasonic wave of jar interior extract product, temperature sensor sets up on the inner wall of drawing jar, temperature sensor transmits the temperature information who gathers for control module, control module passes through heating switch control electric heating board work according to received temperature information, can reduce the extraction time, the improvement extraction rate, it is more thorough to make and draw.
Furthermore, the utility model relates to a principle is reliable, and simple structure has very extensive application prospect.
Therefore, compared with the prior art, the utility model has the outstanding substantive features and remarkable progress, and the beneficial effects of the implementation are also obvious.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of an apparatus according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of an apparatus according to an embodiment of the present invention.
Figure 3 is a schematic view of a stirring element of an apparatus according to an embodiment of the invention.
Fig. 4 is a schematic view of an electrical heating plate of an apparatus according to an embodiment of the invention.
In the figure, 1-extraction tank, 2-electric heating plate, 3-ultrasonic module, 301-mounting piece, 302-ultrasonic transducer, 303-ultrasonic generator, 4-protective sleeve, 5-motor, 6-speed reducer, 7-rotating shaft, 8-stirrer, 801-sleeve, 802-nut, 803-blade, 9-shell, 10-electromagnetic valve and 11-bearing seat.
Detailed Description
In order to make the technical solutions in the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
As shown in fig. 1, an embodiment of the present invention provides an ultrasonic extraction device, which includes an extraction tank 1, an ultrasonic module 3 and an electrical heating plate 2 are disposed on an outer wall of the extraction tank 1, and the number of the ultrasonic module 3 and the number of the electrical heating plate 2 are both several;
the device also comprises a motor 5, a speed reducer 6 and a rotating shaft 7;
the motor 5 is connected with the speed reducer 6 and arranged outside the top end of the extraction tank 1; one end of a rotating shaft 7 is connected with a speed reducer 6, and the other end of the rotating shaft 7 penetrates through the top of the extraction tank 1 to penetrate into the tank body and is sleeved with a bearing seat 11 arranged at the bottom in the extraction tank; a stirrer 8 is sleeved on the rotating shaft 7;
the device also comprises a control module and a temperature sensor, wherein the temperature sensor, the ultrasonic module 3, the electric heating plate 2 and the motor 5 are respectively connected with the control module.
Control module control motor 5 drive axis of rotation 7 rotates, makes axis of rotation 7 drive agitator 8 stir, and control module control ultrasonic module 3 produces the ultrasonic wave, and temperature sensor sets up on the inner wall of extracting jar 1, and temperature sensor transmits the temperature information of gathering for control module, and control module is according to the work of received temperature information through heating switch control electric heating board 2. The signal acquisition of the temperature sensor and the processing of the acquired signal by the control module are processed by the existing mode.
The other end of the rotating shaft 7 penetrates through the top of the extraction tank 1 to penetrate into the tank body and is sleeved with a bearing seat 11 arranged at the bottom in the extraction tank 1; here, the bearing housing 11 is provided to prevent the rotating shaft 7 from shaking excessively during the stirring to cause an unsafe production process.
As shown in fig. 2, in some embodiments, the ultrasonic module 3 and the electric heating plate 2 are arranged to cross each other in the circumferential direction of the extraction tank. In order to ensure that the electric heating plates 2 are arranged on the outer wall of the extraction tank at equal intervals; the ultrasonic module 3 is disposed between the electric heating plates 2.
In some embodiments, in order to make the whole extraction concentration the same, four electric heating plates 2 are arranged on the outer wall of the extraction tank at equal intervals along the circumferential direction, and correspondingly, one ultrasonic module 3 is arranged on the outer wall of the extraction tank between the two electric heating plates 2.
Because the body of general extraction jar 1 is the cylinder, in order to the energy can be saved, improves the work efficiency of electric heating board, adopts the electric heating board that has the radian to make electric heating board and the outer wall of extraction jar complete contact, and electric heating board is as shown in figure 4.
In some embodiments, the rotating shaft 7 is provided with an external thread;
as shown in fig. 3, the agitator 8 includes a sleeve 801 and an agitation member; the number of the sleeves 801 is different from the number of the stirring pieces;
the stirring piece is sleeved on the rotating shaft 7;
the sleeve 801 is sleeved on the rotating shaft 7, so that the distances between the stirring piece and the stirring piece, between the stirring piece and the bearing seat and between the stirring piece and the top of the extraction tank are fixed.
With sleeve 801 cover on the axis of rotation, set up a stirring piece between per two sleeve 801, sheathed tube length can be different, draw jar 1 because the action of gravity and stir resistance more and more down, in order to solve this problem, it is shorter to be close to and to use sleeve length to draw jar 1 bottom, that is, the setting density of jar lower part will be greater than upper portion to be drawn in the setting of stirring piece, and the distance between the stirring piece is more and more upward along the axis of rotation is big. The stirring member includes a nut 802 and a blade 803 attached to the nut 802. In order to change the number and the position of the stirring pieces on the rotating shaft conveniently, the stirring pieces are installed and fixed in a matched mode through nuts and the external threads of the rotating shaft.
The number of the blades on each nut can be multiple, for example, four blades, and the connection points of the four blades and the nut are uniformly distributed on the outer side wall of the nut. The blade may be welded to the nut.
In some embodiments, the protective sleeve 4 is arranged at the position where the rotating shaft 7 is connected with the top of the extracting pot 1. In order to further guarantee safety in production, prevent that the stirring process from rocking and seriously causing the damage to the tank deck of drawing the jar.
In some embodiments, ultrasound module 3 includes a mount 301, an ultrasound transducer 302, and an ultrasound generator 303;
the ultrasonic transducer 302 is fixed on the outer wall of the extraction tank 1 through a mounting piece 301;
the ultrasonic transducer 302 is connected with an ultrasonic generator 303, and the ultrasonic generator 303 is connected with the control module.
Because the jar body of generally drawing the jar is the cylinder, and ultrasonic transducer installs insecurely on the outer wall of cylinder, sets up installed part 301 fixed mounting on the lateral wall that draws jar 1, in order to make installed part 301 convenient firm installation, installed part 301 is the cambered surface with the face of drawing jar contact, the cambered surface of installed part 301 with draw jar lateral wall in close contact with. The installation of ultrasonic transducer is convenient, and the other surface (the surface contacting with the ultrasonic transducer) corresponding to the cambered surface of the installation part is a plane. The mounting member 301 may be welded to the outer sidewall of the extraction tank 1, or may be fixed to the outer sidewall of the extraction tank 1 by screw fastening. In a specific embodiment, the ultrasonic transducer 302 is a horn.
In some embodiments, the device further comprises a housing 9, the extraction tank 1 being arranged inside the housing 9;
the shell 9 is also provided with a display screen, and the display screen is connected with the control module. In order to facilitate direct understanding of the production process, a display screen is arranged to display monitoring data of the production process. It should be noted that, in the present application, the specific control circuit of each component connected to the control module may be known.
In some embodiments, the position that is close to the bottom on the lateral wall of extraction tank 1 is provided with the export, and the export is provided with solenoid valve 10 on the export pipeline outside stretching out casing 9 through the outlet pipe way, and solenoid valve 10 is connected with control module, and solenoid valve and control module's connection control adopts conventional mode to control, does not do the repeated description at this time. The liquid outlet condition is controlled by arranging an electromagnetic valve. In order to further improve the extraction accuracy, a sieve is arranged at the outlet position.
Although the present invention has been described in detail by referring to the drawings in conjunction with the preferred embodiments, the present invention is not limited thereto. Various equivalent modifications or substitutions can be made on the embodiments of the present invention by those skilled in the art without departing from the spirit and substance of the present invention, and these modifications or substitutions are intended to be within the scope of the present invention/any person skilled in the art can easily conceive of changes or substitutions within the technical scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (8)

1. An ultrasonic extraction device is characterized by comprising an extraction tank (1), wherein the outer wall of the extraction tank (1) is provided with ultrasonic modules (3) and electric heating plates (2), and the number of the ultrasonic modules (3) and the number of the electric heating plates (2) are respectively a plurality;
the device also comprises a motor (5), a speed reducer (6) and a rotating shaft (7);
the motor (5) is connected with the speed reducer (6) and is arranged outside the top end of the extraction tank (1); one end of the rotating shaft (7) is connected with the speed reducer (6), and the other end of the rotating shaft (7) penetrates through the top of the extracting tank (1) to penetrate into the tank body and is sleeved with a bearing seat (11) arranged at the bottom in the extracting tank; a stirrer (8) is sleeved on the rotating shaft (7);
the device also comprises a control module and a temperature sensor, wherein the temperature sensor, the ultrasonic module (3), the electric heating plate (2) and the motor (5) are respectively connected with the control module.
2. The ultrasonic extraction device according to claim 1, wherein the ultrasonic module (3) and the electric heating plate (2) are arranged crosswise in the circumferential direction of the extraction tank.
3. The ultrasonic extraction device according to claim 1 or 2, wherein the rotary shaft (7) is provided with an external thread;
the stirrer (8) comprises a sleeve (801) and a stirring piece; the number of the sleeves (801) is different from that of the stirring pieces;
the stirring piece is sleeved on the rotating shaft (7);
the sleeve (801) is sleeved on the rotating shaft (7), so that the distances between the stirring piece and the stirring piece, between the stirring piece and the bearing seat and between the stirring piece and the top of the extraction tank are fixed.
4. An ultrasonic extraction device according to claim 3, characterised in that the stirring member comprises a nut (802) and a blade (803) attached to the nut (802).
5. An ultrasonic extraction device according to claim 4, characterized in that a protective sleeve (4) is provided at the position where the rotary shaft (7) is connected to the roof of the extraction tank (1).
6. An ultrasonic extraction device according to claim 1, characterized in that the ultrasonic module (3) comprises a mounting (301), an ultrasonic transducer (302) and an ultrasonic generator (303);
the ultrasonic transducer (302) is fixed on the outer wall of the extraction tank (1) through a mounting piece (301);
the ultrasonic transducer (302) is connected with the ultrasonic generator (303), and the ultrasonic generator (303) is connected with the control module.
7. An ultrasonic extraction device according to claim 3, characterized in that it further comprises a housing (9), the extraction tank (1) being arranged inside the housing (9);
the shell (9) is also provided with a display screen, and the display screen is connected with the control module.
8. The ultrasonic extraction device as claimed in claim 7, wherein an outlet is arranged on the side wall of the extraction tank (1) near the bottom, the outlet extends out of the housing (9) through an outlet pipeline, a solenoid valve (10) is arranged on the outlet pipeline, and the solenoid valve (10) is connected with the control module.
CN202121214085.5U 2021-06-01 2021-06-01 Ultrasonic extraction device Active CN214913563U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121214085.5U CN214913563U (en) 2021-06-01 2021-06-01 Ultrasonic extraction device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121214085.5U CN214913563U (en) 2021-06-01 2021-06-01 Ultrasonic extraction device

Publications (1)

Publication Number Publication Date
CN214913563U true CN214913563U (en) 2021-11-30

Family

ID=79057972

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121214085.5U Active CN214913563U (en) 2021-06-01 2021-06-01 Ultrasonic extraction device

Country Status (1)

Country Link
CN (1) CN214913563U (en)

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Address after: 277600 No. 17 Building, No. 30 Dongfeng East Road, Weishan County, Jining City, Shandong Province

Patentee after: Shandong kangyuantang Pharmaceutical Co.,Ltd.

Address before: 277600 No. 17 Building, No. 30 Dongfeng East Road, Weishan County, Jining City, Shandong Province

Patentee before: SHANDONG KANGYUANTANG CHINESE HERBAL PIECES CO.,LTD.