CN214910855U - Device for sterilizing box surface by electron beam irradiation - Google Patents

Device for sterilizing box surface by electron beam irradiation Download PDF

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Publication number
CN214910855U
CN214910855U CN202120656028.6U CN202120656028U CN214910855U CN 214910855 U CN214910855 U CN 214910855U CN 202120656028 U CN202120656028 U CN 202120656028U CN 214910855 U CN214910855 U CN 214910855U
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box
electron beam
irradiation
shielding
area
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贾朝伟
罗德坤
李琦
曾利
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Sichuan Zhiyan Technology Co ltd
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Sichuan Zhiyan Technology Co ltd
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Abstract

The utility model discloses a device for carrying out electron beam irradiation disinfection and sterilization to box surface, include: an irradiation chamber with a self-shielding function, wherein at least one electron beam generator for downwards irradiating is arranged in the irradiation chamber to obtain a corresponding irradiation area, and the length of a belt-shaped electron beam emitted by the electron beam generator is configured to be larger than the width required by two boxes in a side-by-side mode; the transmission component is spatially arranged in a U-shaped structure, and the closed end extends into the irradiation chamber so that the box can enter and exit from the same side of the irradiation chamber; the irradiation chamber is provided with a shielding area with a double shielding door structure on one side matched with the inlet and outlet of the box, and the other side is provided with a turnover area for turning over the box; and a plurality of deflection magnets matched with the leading-out positions of the strip-shaped electron beams are respectively arranged at the two sides of the input section and the output section of the transmission assembly. The utility model provides a device for carrying out electron beam irradiation disinfection and sterilization to box surface has six disinfection and sterilization, takes up an area of for a short time, and disinfection and sterilization is quick, effectual advantage such as.

Description

Device for sterilizing box surface by electron beam irradiation
Technical Field
The utility model relates to an irradiation disinfection field. More specifically, the utility model relates to a be used in the device that carries out disinfection and isolation processing on the surface of external packing carton such as food, agricultural product, cold chain commodity circulation, express delivery product.
Background
The cold chain logistics prevention work is needed, especially, preventive comprehensive disinfection and sterilization are needed for imported cold chain food, closed-loop management of frozen food is required, and traceability is facilitated. Along with the change of air temperature, the frozen cold chain product is not only a frozen cold chain product, but also the external packages of fresh livestock meat, aquatic products and raw materials become natural cold chains under the natural air temperature, and the assembly line, the consignment of luggage cases and the sorting of express items all need to be disinfected and sterilized.
Currently, common methods for sterilizing the surface of the box include: ultraviolet sterilization, ozone sterilization, chemical agent sterilization, and the like, while for large batches of food, goods, and packaging flows, a rapid and efficient sterilization mode is required.
As for the mode of disinfection and sterilization by chemical disinfection liquid, the mode of spraying is usually adopted, and the method has the advantages of high speed and short time for realizing disinfection and sterilization, but also has the following disadvantages:
first, this method can not accomplish six disinfection and sterilization completely, the form of spraying, and the bottom of cold chain goods does not accomplish to spray evenly, and therefore the disinfection and sterilization that brings is not enough, and adopts tilting mechanism to carry out 180 degrees upset disinfection and sterilization, and the disinfection and sterilization of upper and lower two sides can be guaranteed, but the disinfection and sterilization of its side is not enough, and adopts six upset disinfection and sterilization, and the time overlength of single disinfection and sterilization influences disinfection and sterilization efficiency.
Second, icing easily occurs. The temperature of the cold chain commodity is very low, and the disinfection and sterilization substance sprayed on the surface is easy to freeze, so that the effectiveness of the disinfection and sterilization substance is influenced.
And thirdly, the spray nozzle is blocked, and the spray type disinfection and sterilization is realized by the principle that a high-pressure pump is matched with the spray nozzle with a tiny hole to generate tiny water drops. Therefore, the head is very easily clogged. And further cause damage to the pump head and even accidents.
And ultraviolet ray disinfection and sterilization, ozone disinfection and sterilization, still can have six unable realizations of disinfection and sterilization, and the same adopts tilting mechanism to carry out 180 degrees upset disinfection and sterilization, the disinfection and sterilization on upper and lower two sides can be guaranteed, but the disinfection and sterilization of its side is not abundant, it is important that the effect of disinfection and sterilization can not reach the requirement in short time, simultaneously in order to guarantee its disinfection and sterilization effect, adopt six upset disinfection and sterilization, its disinfection and sterilization time need promote, but the promotion of time, can not cooperate with big product circulation in batches.
Under this condition, the time that the disinfection and sterilization that utilizes the irradiation mode to carry out disinfection and sterilization has is short, the thorough advantage of disinfection and sterilization, can with the disinfection and sterilization phase-match under the big product circulation condition in batches, but current most irradiation mode still has six unable disinfection and sterilization, the big problem of area, also there is the problem that adopts the operation of turning over the face in order to realize six disinfection and sterilization with the box simultaneously, but its overall arrangement requires to have electron beam generator more than two at least, and is with too high costs, is unfavorable for using in production or circulation link large tracts of land.
The general irradiation disinfection and sterilization mode adopts high-energy electron beams, and the penetration disinfection and sterilization has high energy consumption, large volume and high cost, and can cause damage to the contents after irradiation. The adoption of the low-energy electron beam irradiation mode needs a plurality of electron beam generators, so the existing structural layout can not meet the requirements of small volume, controllable cost, thorough disinfection and sterilization and high efficiency.
SUMMERY OF THE UTILITY MODEL
An object of the present invention is to solve at least the above problems and/or disadvantages and to provide at least the advantages which will be described later.
To achieve these objects and other advantages in accordance with the purpose of the invention, there is provided an apparatus for sterilizing a surface of a cassette by electron beam irradiation, comprising:
an irradiation chamber with a self-shielding function, wherein at least one electron beam generator for downwards irradiating is arranged in the irradiation chamber to obtain a corresponding irradiation area, and the length of a belt-shaped electron beam emitted by the electron beam generator is configured to be larger than the width required by two boxes in a side-by-side mode;
the transmission component is spatially arranged in a U-shaped structure, and the closed end extends into the irradiation chamber so that the box can enter and exit from the same side of the irradiation chamber;
the irradiation chamber is provided with a shielding area with a double shielding door structure on one side matched with the inlet and outlet of the box, and the other side is provided with a turnover area for turning over the box;
and a plurality of deflection magnets matched with the leading-out positions of the strip-shaped electron beams are respectively arranged at the two sides of the input section and the output section of the transmission assembly.
Preferably, the shielding region is divided into an inlet shielding region and an outlet shielding region matched with the input and the output of the box by an isolation mechanism arranged in the shielding region;
the irradiation chamber and the isolation mechanism are respectively provided with a matched movable shielding door at the inlet side and the outlet side of the box, so that the inlet side and the outlet side of the box are both provided with a double-shielding door structure.
Preferably, a first electric or pneumatic push rod for pushing the box into the inlet shielding area is arranged at the position matched with the shielding door at the outer side of the inlet shielding area;
a second electric or pneumatic push rod for pushing the box out of the irradiation area is arranged in the entrance shielding area;
a third electric or pneumatic push rod for pushing the box into the outlet shielding area is arranged at the position matched with the shielding door at the inner side of the outlet shielding area;
a fourth electric or pneumatic push rod which pushes the box away from the outlet shielding area is arranged in the outlet shielding area.
Preferably, the ribbon beam length is configured to be the width required by two cassettes side by side plus the spacing between the deflection magnet and the transport assembly.
Preferably, the deflection magnet is configured to employ any one of a permanent magnet or an electromagnet.
Preferably, the deflection magnets are spatially mounted on both sides of the transport assembly by cooperating telescopic elements.
Preferably, the transmission assembly is configured to adopt roller type or chain plate type transmission, and the transmission assembly is respectively configured to adopt a matching mode of a unilateral suspension roller and a unilateral transmission chain on the input side and the output side matched with the turnover assembly;
a turning assembly is provided at the turning zone for turning the cassette from the input side to the output side of the transport assembly.
Preferably, the flipping assembly is configured to include:
the first power mechanism and a rotating shaft in transmission connection with a power output shaft of the first power mechanism;
frame type clamping pieces which are arranged at two ends of the rotating shaft and matched with the hanging rollers at two sides;
wherein the side wall of the clamp cooperating with the box is configured to be flush with or lower than the upper surface of the hanging roller.
Preferably, the flipping assembly is configured to include:
at least one second power mechanism;
a limiting shaft arranged above the overturning area through a mounting frame;
the turnover plate and the material placing plate are rotatably arranged on one side of the limiting shaft and are in transmission connection with the second power mechanism, and an included angle which is larger than 90 degrees and smaller than 180 degrees is formed between the turnover plate and the material placing plate in an initial state;
the turnover plate and the discharging plate are respectively provided with at least two supporting rollers which are parallel to the suspension roller in space in an outward extending manner;
when the supporting roller is in a material receiving or discharging state, the side wall matched with the box is configured to be flush with or lower than the upper surface of the hanging roller.
A vehicle-mounted system adopting an electron beam irradiation disinfection and sterilization device for the surface of a box is provided, wherein the irradiation disinfection and sterilization device is arranged in a vehicle-mounted container;
wherein, the irradiation disinfection and sterilization device is communicated with an external transmission unit through an opening matched with the input side and the output side of the transmission component on the container.
The utility model discloses at least, include following beneficial effect: one of which, the utility model discloses a to carrying out spatial layout to present irradiation chamber inside, combine U-shaped transmission assembly for its occupation of land is little, simultaneously through the cooperation of electron beam generator, deflection magnet in the irradiation zone, adopts an electron beam generator to carry out irradiation treatment, and the cost is controllable, further through the cooperation in upset district, has realized six irradiation, and disinfection is quick, disinfection and isolation is effectual, can adapt to the needs of big batch product disinfection and isolation scene.
And secondly, the utility model discloses set up the shielded area in the irradiation chamber, adopt double-shielded door structure, make the access way of irradiation chamber, can open and close the shield door according to the transmission position of box to at arbitrary moment, import and export all have at least one shield door to be in the complete closure state, block the ray and reveal. So that the inside of the irradiation chamber does not need to turn a labyrinth and occupies small area.
Thirdly, the utility model discloses set up matched with tilting mechanism, directly realize the upset of box 180 degrees, upset precision and steadiness are better.
And fourthly, the utility model discloses set up quick electronic or pneumatic push rod structure, the box can be fast through the shielded area of two shielded gate structures, promotes the duty cycle of box by a wide margin, improves the utilization ratio of electron beam. And fifthly, the utility model discloses install irradiation disinfection and isolation device in the container, the integrated level is higher, make the device can remove as required to adapt to needs such as different regions and emergency disinfection and isolation, adaptability is better.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a schematic top view of an apparatus for sterilizing the surfaces of a cassette in accordance with an embodiment of the present invention;
fig. 2 is a schematic view of the structural layout of the transmission assembly in the overturning area;
FIG. 3 is a schematic side view of an apparatus for sterilizing the surface of a cassette according to an embodiment of the present invention;
FIG. 4 is a schematic structural view of the electron beam emitter according to another embodiment of the present invention, which is used to sterilize the upper surface and the left and right sides of the box;
FIG. 5 is a schematic structural view of the electron beam emitter for sterilizing the upper surface and the front and rear sides of the case when the electron beam emitter is operated according to an embodiment of the present invention;
FIG. 6 is an enlarged schematic structural view of the shielding region, the irradiation region and the turning region inside the shielding chamber in FIG. 1;
FIG. 7 is an enlarged partial schematic view of the cassette inlet and outlet formed by the transfer assembly of FIG. 1 in cooperation with the shielded chamber;
FIG. 8 is an enlarged partial schematic view of the irradiation zone of FIG. 1 in cooperation with the outlet;
fig. 9 is a schematic top view of a turning assembly according to another embodiment of the present invention;
FIG. 10 is a side elevational view of the flip assembly of FIG. 9 in one of its operative states;
FIG. 11 is a side elevational view of the flip assembly of FIG. 9 in one of its operative states;
FIG. 12 is a side elevational view of the flip assembly of FIG. 9 in one of its operative states;
FIG. 13 is a side elevational view of the flip assembly of FIG. 9 in one of its operative states;
FIG. 14 is a diagram of an operational state of another flip assembly;
FIG. 15 is another operational state diagram of another flipping module;
FIG. 16 is another operational state diagram of another flipper assembly;
FIG. 17 is a further operational state diagram of a further flipper assembly;
FIG. 18 is a schematic view showing the structure in which the apparatus for sterilizing the surface of the box of FIG. 1 is installed on a vehicle body with a container.
Detailed Description
The present invention is further described in detail below with reference to the drawings so that those skilled in the art can implement the invention with reference to the description.
It will be understood that terms such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
It should be noted that in the description of the present invention, the terms indicating the orientation or the positional relationship are based on the orientation or the positional relationship shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the indicated device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
In the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, such as "connected," which may be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection via an intermediate medium, or a connection between two elements, and those skilled in the art will understand the specific meaning of the terms in the present invention in a specific context.
Furthermore, in the present disclosure, unless explicitly stated or limited otherwise, a first feature may be "on" or "under" a second feature in direct contact with the first and second features, or in indirect contact with the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
Fig. 1-8 show an apparatus for electron beam radiation sterilization of cassette surfaces according to the present invention, comprising:
an irradiation chamber 1 with a self-shielding function, wherein at least one electron beam generator 2 for irradiating downwards is arranged to obtain a corresponding irradiation area 3, the electron beam generator for irradiating is arranged in the irradiation chamber in such a structure that an extraction window thereof irradiates downwards, no foreign matter falls on the extraction window to damage an electron beam emitter, meanwhile, only one electron beam generator is arranged in the irradiation area, so that the irradiation chamber is lower in cost compared with the arrangement mode of two or more electron beam emitters in quantity in the prior art, and the length of a belt-shaped electron beam emitted by the electron beam generator is configured to be larger than the width required by two boxes side by side, in the structure layout, the length of a belt-shaped electron beam 4 emitted by the electron beam emitter is set to be larger than the width of two square boxes side by side, so as to ensure that one electron beam emitter can simultaneously meet the disinfection and sterilization irradiation of the two boxes side by side when the boxes enter and exit at the same side, the irradiation disinfection and sterilization effect of the box is ensured while the cost is controlled, in actual operation, the length of the electron beam led out can be designed to be longer than the width of the box according to the height of the side surface of the box, so that the irradiation dose of the side surface can be conveniently adjusted, and meanwhile, the electron beam generator adopts a low-energy electron beam generator, so that the equipment cost is further controlled;
the transmission assembly 5 is spatially arranged in a U-shaped structure, the closed end of the transmission assembly extends into the irradiation chamber, so that the box 21 can enter and exit from the same side of the irradiation chamber, and the transmission assembly is used for forming a single-side box entering and exiting channel in the shielding chamber through the spatial structure arrangement in the shielding chamber, so that the occupied area is small;
the irradiation chamber is provided with a shielding area 6 with a double shielding door structure on one side matched with the inlet and outlet of the box, the shielding area is used for carrying out dynamic ray shielding on an inlet and outlet channel of the box to ensure the irradiation safety, the other side is provided with a turnover area 7 for turning over the box, the turnover area is used for turning over the box with one side irradiated in the turnover area, meanwhile, the design of the subareas does not influence the next box to enter the irradiation area for sterilization operation, and electron beams are fully utilized to ensure high sterilization efficiency;
the deflection magnets A8, B9 and C10 matched with the leading-out positions of the strip-shaped electron beams are respectively arranged on the two sides of the input section and the output section of the transmission assembly, the irradiation dose on the side surface of the box is enhanced by adopting the deflection magnets in the structure, the difference of the irradiation dose among the six surfaces of the box is reduced, the minimum irradiation dose is ensured to meet the requirements of disinfection and sterilization, the output power of the electron beam emitter can be reduced, and the service life of the electron beam emitter is prolonged.
The work flow of the scheme comprises the following steps:
when the box just enters the irradiation area of the downward electron beam emitter, the middle electron beams which are not shielded by the upper surface of the box perform irradiation disinfection and sterilization treatment on the front surface and the upper surface of the box, and the electron beams at the two ends are deflected by the deflection magnets at the two sides to perform irradiation disinfection and sterilization treatment on the front surface and the side surface of the box. After the front surface of the box passes through the irradiation area, the electron beams in the middle part irradiate the upper surface of the box for sterilization, and the electron beams at the two ends are deflected by the deflection magnet and then irradiate the side surface of the box to treat the side surface. When the side surface of the box leaves the irradiation area, the electron beams deflected at the two ends start to irradiate the back surface of the box, and the electron beams which are not shielded by the box in the middle simultaneously irradiate the back surface until the back surface completely leaves the irradiation area.
And after leaving the electron beam emitter, turning the box for 180 degrees, transversely translating for a preset distance, changing the lower surface of the box into the upper surface, then moving in the opposite direction, and reentering the irradiation area of the electron beam emitter to finish the irradiation treatment of all the unirradiated surfaces. In actual operation, the box can be turned over by the turning area directly by a manipulator, so that the box can be turned over by 180 degrees.
In another example, as shown in FIG. 2, the transport assembly is configured to employ roller or flight transport;
wherein the transfer roller a11 located at the feeding end of the turning zone is configured to have a spatial height lower than the height of the transfer roller B12 of the irradiation zone so that the box has a spatially turned height difference;
the conveying roller is positioned at the discharging section of the overturning area and is provided with an inclined transition section (not shown) matched with the conveying roller of the irradiation area in the spatial layout, in the structure, a box output by the irradiation area is overturned in the falling process through a roller type structure with a height difference, the box is conveyed at the closed end of the U-shaped conveying assembly, and in the conveying process or after a corner, the box is slowly lifted through the inclined angle of the transition degree, so that the height of the box is matched with that of the irradiation area;
further, a cross-shaped transmission part 13 for turning the box can be arranged between the irradiation area and the turning area, in actual operation, the box output by the irradiation area falls into one of fan-shaped areas of the transmission part, the transmission part rotates for 90 degrees to turn, the layout of the inclined plane on the fan-shaped area is adopted, the transmission roller which has height difference and is adjacent to the front surface is arranged after the next 90-degree rotation angle, the box is separated from the transmission part, the turning operation of the box is realized, and the turning effect is ensured.
In another example, as shown in fig. 1 and 7, the shielding region is divided into an inlet shielding region 15 and an outlet shielding region 16 matched with the input and output of the box by a separation mechanism 14 arranged in the shielding region, and the inlet shielding region and the outlet shielding region are used for ensuring that the box continuously enters and exits the shielding chamber;
the irradiation room and the isolation mechanism are respectively provided with a movable shielding door A17, a movable shielding door B18, a movable shielding door C19 and a movable shielding door D20 which are matched with each other at the inlet side and the outlet side of the box; so that the business turn over side of box all has two shielded gate structures, in this kind of structure, realize the ray shielding at the two shielded gate structures of shielded area cooperation, shield the ray through the turn maze for prior art, because of it guarantees the box when the shielded area, always have a door to be in the closed condition, cooperation isolating mechanism for the box interval of import, outlet side comes, is in different intervals, each other does not influence, the event need not the turn maze, makes the occupation of land of shielded area littleer.
In another embodiment, a first electric or pneumatic push rod (not shown) for pushing the box into the entrance shielding area is arranged at a position matched with the shielding door at the outer side of the entrance shielding area;
a second electric or pneumatic push rod (not shown) is arranged in the entrance shielding area to push the box out to the irradiation area;
a third electric or pneumatic push rod (not shown) for pushing the box into the outlet shielding area is arranged at the position matched with the shielding door at the inner side of the outlet shielding area;
a fourth electrical or pneumatic push rod (not shown) is provided within the exit shield to push the cassette away from the exit shield. With this configuration, the cassette is moved into and out of the irradiation chamber: when the box runs to a preset position away from the first shielding door at the inlet of the irradiation cavity, the two shielding doors are in a completely closed state, then the shielding doors are quickly opened, the box is quickly pushed to the preset position between the two shielding doors by a push rod mechanism, the speed of pushing the box by the push rod is far faster than the normal running speed of the box, then the first shielding door is quickly closed, the second shielding door is opened, then the box is quickly pushed to the preset position of the irradiation cavity by the other push rod, and at the moment, the second shielding door is quickly closed to prepare for the next box to enter; the box which enters the irradiation cavity is transported by the transmission roller to enter the irradiation area, and all surfaces are irradiated. After the irradiation treatment is finished, the same process as that of the inlet is finished through the same double-shielding door channel of the outlet of the irradiation cavity, the irradiation cavity is reached to the outside of the irradiation cavity and is transmitted to the next procedure by an external transmission mechanism, the electric or pneumatic push rod adopting the scheme is only used for ensuring the transmission rate of the electric or pneumatic push rod, the mode of a roller or a conveyor belt on the transmission assembly is directly adopted instead of the mode, the input and output effects can be achieved as well, and only the transmission rate is influenced by the rate of the transmission assembly.
In the scheme, the box is quickly pushed to pass through the double-shielding door channel through the electric or pneumatic push rod, so that the duty ratio of the box in an irradiation area is effectively increased, the utilization rate of electron beams is improved, and the productivity is improved. (for example: if the same speed as the irradiation area is adopted, it is assumed that 12 m/min, 1 s advances 0.2 m, the box passes through the double screen door at the constant speed, the screen door is opened, the time consumption is set to be 1 s, the screen door is closed for 1 s, the length of the box is 1 m, the space between the boxes is at least 1.8 m, the duty ratio is 1/2.8 is 35.7%, the mode of a quick push rod is adopted, it is assumed that the box is pushed to the preset position, the time consumption is 1 s for one time, the box needs to be pushed twice through the double screen door channel, the time consumption is 2s, the time consumption is 1 s for opening the first screen door, the time consumption is 1 s for closing, the time consumption is 2s for opening and closing the second screen door, the time consumption is 6 s for the box to pass through the double screen door channel at a constant speed, which is equivalent to the length of 1.2 m, the box space only needs 0.2 m to realize the continuous pass through the double screen door channel, the duty ratio is 1/1.2 ═ 83%, improved by 2.33 times compared with the constant speed operation).
In another example, the electron beam emitter is configured to adopt any one of a scanning mode or a long filament mode, and the deflection magnet is configured to adopt any one of a permanent magnet or an electromagnet, in which the scheme can be selected according to different application scenes and application requirements, so that the scheme has better adaptability.
In another example, as shown in fig. 6, the length of the ribbon beam is configured to be the width required by two boxes side by side plus the spacing between the deflection magnet and the transmission assembly, in this arrangement, the length of the ribbon beam emitted by the electron beam emitter exceeds the width of two square boxes side by side plus the predetermined spacing between the boxes and the predetermined distance left outside the two boxes respectively, the excess beam exceeding the upper surface portion of the boxes continues to fly downward, and passes through the deflection magnets disposed on both sides of each box, and is pushed toward the side surface of the respective box by the magnetic field of the deflection magnets, thereby performing radiation sterilization on the side surface of each box. The magnetic field distribution of the deflection magnets enables the electron beam deflection angles on both sides to cover at least the majority of the area of the lateral surface of the box that exceeds the midline, and after the box is turned over, the lower half of this lateral surface becomes the upper half, so that six surfaces of the whole box can be completely covered by two times of irradiation.
In another example, each deflection magnet is installed on two sides of the transmission assembly through matched telescopic pieces (not shown) in space, the telescopic machine can fix the motor on the installation frame of the transmission assembly through the installation piece, then the horizontal distance between the deflection magnet and the box is adjusted by matching with the screw rod and the sleeve, so that the irradiation requirements of boxes with different widths can be met, another motor can be fixed on the ground of the irradiation chamber through the installation seat, the other set of screw rod and the sleeve which are matched with each other are connected with the installation piece, and the longitudinal position adjustment is further achieved, so that the irradiation requirements of different heights can be met. In this solution, the relative position of the side and the deflection magnet is kept constant, with reference to a predetermined position in the middle of the electron beam emitter, for boxes with non-uniform lateral dimensions. The deflecting magnets at both ends of the electron beam emitter are designed to be movable to a position spaced apart from the side surface of the cartridge by a predetermined distance according to the width of the cartridge, thereby ensuring that the deflecting electron beams can effectively irradiate the side surface of the cartridge.
Of course, for the boxes with different heights, the height of the box is preferably adjusted (the height of the electron beam emitter can also be adjusted), and the distance between the surface of the box and the lead-out window of the electron beam emitter is kept consistent.
9-13, in another embodiment, the transport assembly is configured to employ roller transport;
a turning assembly 22 for turning the box from the input side to the output side of the transmission assembly is arranged at the turning area;
the transmission assembly is respectively configured to adopt a matching mode of a unilateral suspension roller 23 and a unilateral transmission chain 24 at the input side and the output side matched with the turnover assembly;
the flip assembly is configured to include:
a first power mechanism (not shown) which can be set as a motor according to requirements and a rotating shaft 25 in transmission connection with a power output shaft thereof;
frame type clamping members 26 provided at both ends of the rotary shaft to be engaged with the suspension rollers at both sides;
wherein the side wall of the clamp cooperating with the box is configured to be flush with or lower than the upper surface of the hanging roller. In the prior art, a manipulator is adopted to turn over a box, the box can also be turned over by 180 degrees, but the turning mechanism has the defects that the installation and movement space of the manipulator needs to be additionally arranged, the control on the occupied area is limited, so that in the scheme, a turning assembly for turning over the box by 180 degrees on a transmission assembly is adopted to turn over the box by 180 degrees, the box is clamped and rotated after the single-side irradiation of the box is finished, the box is placed on a transmission roller on the other side to be irradiated on the reverse side, the power output end of a motor drives a rotating shaft to rotate together in a transmission mode in the structure, frame type clamping pieces at two ends of the rotating shaft are matched and rotated, a hanging roller on one side of the box transmission assembly is turned over to a hanging roller on the other side under the action of the clamping pieces, and the matching surface of the clamping pieces and the box is flush with the upper surface of the hanging roller, or be less than the upper surface that hangs the cylinder a little, so the box of input side can be convenient hang the cylinder and get into the holder, also can be in order to make things convenient for through hanging the cylinder with the box separation from the holder, such upset mode, the upset position can be guaranteed accurately, and the box all is close to inboard deflection magnet, and in actual operation, if the box exists the unilateral and hangs the cylinder if the problem that the bearing is not enough too heavily, can consider the cooperation stand to support, the chain avoids the centre gripping arm that needs the rotation.
As shown in fig. 14-17, in another embodiment, the flipping assembly may be further configured to include:
at least one second power mechanism (not shown), which can be provided with a device capable of directionally rotating the turnover plate and the material placing plate by a certain angle, such as a motor, an electric push rod, a cylinder and the like, according to the requirement in the actual operation;
the limiting shaft 27 is arranged above the overturning area through the mounting frame, and does not rotate in practical use, so that the box can be supported and limited in space, and the auxiliary supporting rollers can conveniently complete 180-degree overturning of the box;
the turnover plate 28 and the discharging plate 29 are rotatably arranged on one side of the limiting shaft and are in transmission connection with the second power mechanism, and in an initial state, an included angle which is larger than 90 degrees and smaller than 180 degrees is formed between the turnover plate and the discharging plate;
wherein the turnover plate and the emptying plate are respectively provided with at least two supporting rollers 30 which are parallel to the suspension roller in space in an outward extending way;
when the supporting roller is in material receiving or discharging, the side wall matched with the box is configured to be flush with or lower than the upper surface of the hanging roller, in actual operation, because the roller is in a unilateral hanging or single roller structure mode, the supporting roller on the turnover plate can be positioned below the roller in an initial working state, the box can be quickly separated from the surface of the roller when the box comes, in the separation process, the turnover plate and the supporting roller thereon rotate along with a first preset angle under the action of a second power mechanism, in the rotation process, the box continuously slides downwards under the action of gravity, the central position of the surface of one side of the box is contacted with the limiting roller and rotates by taking the limiting roller as the center, when the box rotates to exceed 90 degrees, the box is inclined towards the discharging plate and falls onto the supporting roller of the discharging plate under the action of the gravity and the thrust of the turnover plate, accomplish 180 degrees upsets, second power unit drives the returning face plate simultaneously and pushes down with the blowing board for the returning face plate replies initial position, and the blowing board pushes down puts into transmission assembly with the box on, accomplishes the rotation to box 180 degrees, leaves the back at the box, and second power unit drive blowing board replies initial position and carries out a duty cycle.
Referring to fig. 18, in a vehicle-mounted system using an electron beam radiation sterilization device for sterilizing the surface of a box, a radiation sterilization device 34 is disposed in a vehicle-mounted container 31, in this structure, the device is disposed on a vehicle 32 with a container, so that the device can be transported to any place requiring sterilization as required in actual use, and the equipment of the container can make the equipment more easily packaged, and simultaneously, in actual operation, the housing of the device can be fixed to the inside of the container by welding or bolting, and a damping mechanism can be disposed in the container as required, so as to ensure the stability of the equipment in the container during transportation;
wherein, irradiation disinfection and isolation device passes through on the container with transmission assembly input, output side matched with opening 33, and then with outside transmission unit intercommunication, in this kind of structure, through set up corresponding opening in container inside, make the transmission assembly of short distance in the device cooperate with outside transmission unit, accomplish the transport of box to the device internal radiation district, realize the disinfection and isolation of box, adopt this kind of scheme, make the device have the mobility, can adapt to the disinfection and isolation needs of more environments, and in actual operation, the opening is as the passageway of intercommunication device and outside transmission unit, can also set up matched with sliding door or the open-close type door body on the opening, seal the opening when non-operation state, guarantee the independence of device.
The above embodiments are merely illustrative of a preferred embodiment, but not limiting. When the utility model is implemented, the proper replacement and/or modification can be carried out according to the requirements of users.
The number of apparatuses and the scale of the process described here are intended to simplify the description of the present invention. Applications, modifications and variations of the present invention will be apparent to those skilled in the art.
While embodiments of the invention have been disclosed above, it is not intended to be limited to the applications listed in the specification and the examples. It can be applicable to various and be fit for the utility model discloses a field completely. Additional modifications will readily occur to those skilled in the art. The invention is therefore not to be limited to the specific details and illustrations shown and described herein, without departing from the general concept defined by the claims and their equivalents.

Claims (10)

1. An apparatus for sterilizing a surface of a cassette by electron beam irradiation, comprising:
an irradiation chamber with a self-shielding function, wherein at least one electron beam generator for downwards irradiating is arranged in the irradiation chamber to obtain a corresponding irradiation area, and the length of a belt-shaped electron beam emitted by the electron beam generator is configured to be larger than the width required by two boxes in a side-by-side mode;
the transmission component is spatially arranged in a U-shaped structure, and the closed end extends into the irradiation chamber so that the box can enter and exit from the same side of the irradiation chamber;
the irradiation chamber is provided with a shielding area with a double shielding door structure on one side matched with the inlet and outlet of the box, and the other side is provided with a turnover area for turning over the box;
and a plurality of deflection magnets matched with the leading-out positions of the strip-shaped electron beams are respectively arranged at the two sides of the input section and the output section of the transmission assembly.
2. The apparatus for sterilizing a surface of a cassette by electron beam irradiation as set forth in claim 1, wherein said shielding region is partitioned into an entrance shielding region and an exit shielding region which are fitted to an input and an output of the cassette by a partition means provided therein;
the irradiation chamber and the isolation mechanism are respectively provided with a matched movable shielding door at the inlet side and the outlet side of the box, so that the inlet side and the outlet side of the box are both provided with a double-shielding door structure.
3. An apparatus for sterilizing a surface of a cassette by electron beam irradiation as defined in claim 2, comprising:
a first electric or pneumatic push rod for pushing the box into the inlet shielding area is arranged at the position matched with the shielding door at the outer side of the inlet shielding area;
a second electric or pneumatic push rod for pushing the box out of the irradiation area is arranged in the entrance shielding area;
a third electric or pneumatic push rod for pushing the box into the outlet shielding area is arranged at the position matched with the shielding door at the inner side of the outlet shielding area;
a fourth electric or pneumatic push rod which pushes the box away from the outlet shielding area is arranged in the outlet shielding area.
4. An apparatus for sterilizing a surface of a cartridge by electron beam irradiation as defined in claim 1, wherein the length of the ribbon beam is configured to be a width required for two cartridges to be arranged side by side plus a space between the deflection magnet and the transport unit.
5. The apparatus for sterilizing a surface of a cartridge by electron beam irradiation according to claim 1, wherein the deflection magnet is configured to employ any one of a permanent magnet and an electromagnet.
6. An apparatus for sterilizing a surface of a cassette by electron beam irradiation as defined in claim 1, wherein the deflection magnets are spatially mounted on both sides of the transport assembly by means of cooperating telescopic members.
7. The apparatus for sterilizing a surface of a cassette by electron beam irradiation according to claim 1, wherein the transfer unit is configured to use a roller type, chain net type or chain plate type transfer, and the transfer unit is configured to use a single-side hanging roller type at an input side and an output side of the transfer unit which are engaged with the inverting unit, respectively;
a turning assembly is provided at the turning zone for turning the cassette from the input side to the output side of the transport assembly.
8. The apparatus for sterilizing a surface of a cassette by electron beam radiation as defined in claim 7, wherein said flipper assembly is configured to include:
the first power mechanism and a rotating shaft in transmission connection with a power output shaft of the first power mechanism;
frame type clamping pieces which are arranged at two ends of the rotating shaft and matched with the hanging rollers at two sides;
wherein the side wall of the clamp cooperating with the box is configured to be flush with or lower than the upper surface of the hanging roller.
9. The apparatus for sterilizing a surface of a cassette by electron beam radiation as defined in claim 7, wherein said flipper assembly is configured to include: at least one second power mechanism;
a limiting shaft arranged above the overturning area through a mounting frame;
the turnover plate and the material placing plate are rotatably arranged on one side of the limiting shaft and are in transmission connection with the second power mechanism, and an included angle which is larger than 90 degrees and smaller than 180 degrees is formed between the turnover plate and the material placing plate in an initial state;
the turnover plate and the discharging plate are respectively provided with at least two supporting rollers which are parallel to the suspension roller in space in an outward extending manner;
when the supporting roller is in a material receiving or discharging state, the side wall matched with the box is configured to be flush with or lower than the upper surface of the hanging roller.
10. An on-board system using the apparatus for sterilizing a surface of a box by electron beam irradiation according to claim 1, wherein the irradiation sterilizing apparatus is provided in an on-board container;
the irradiation disinfection and sterilization device is communicated with an external transmission unit through a door matched with the input side and the output side of the transmission assembly on the container.
CN202120656028.6U 2021-03-31 2021-03-31 Device for sterilizing box surface by electron beam irradiation Active CN214910855U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114470252A (en) * 2022-03-07 2022-05-13 郭霞 Disinfection supply processing mechanism
CN114668867A (en) * 2022-04-25 2022-06-28 常熟荣瑞灭菌技术有限公司 Local sterilization device based on directional electron beam
CN114715601A (en) * 2022-04-06 2022-07-08 江苏新联达制带科技有限公司 Conveyer belt with disinfection function
CN114847429A (en) * 2022-05-25 2022-08-05 中投奥佳(北京)投资有限公司 Fault killing bin and method for cold chain food
CN116637213A (en) * 2023-07-27 2023-08-25 山东辐岳机电科技有限公司 Omnibearing sterilizing method and system for packaging box

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114470252A (en) * 2022-03-07 2022-05-13 郭霞 Disinfection supply processing mechanism
CN114715601A (en) * 2022-04-06 2022-07-08 江苏新联达制带科技有限公司 Conveyer belt with disinfection function
CN114715601B (en) * 2022-04-06 2023-07-04 江苏新联达制带科技有限公司 Conveyer belt with disinfection function
CN114668867A (en) * 2022-04-25 2022-06-28 常熟荣瑞灭菌技术有限公司 Local sterilization device based on directional electron beam
CN114668867B (en) * 2022-04-25 2024-02-06 常熟荣瑞灭菌技术有限公司 Local sterilization device based on directional electron beam
CN114847429A (en) * 2022-05-25 2022-08-05 中投奥佳(北京)投资有限公司 Fault killing bin and method for cold chain food
CN116637213A (en) * 2023-07-27 2023-08-25 山东辐岳机电科技有限公司 Omnibearing sterilizing method and system for packaging box

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