CN214898082U - Automatic adhesive tape missing detection device of transformer element adhesive tape wrapping machine - Google Patents
Automatic adhesive tape missing detection device of transformer element adhesive tape wrapping machine Download PDFInfo
- Publication number
- CN214898082U CN214898082U CN202121311571.9U CN202121311571U CN214898082U CN 214898082 U CN214898082 U CN 214898082U CN 202121311571 U CN202121311571 U CN 202121311571U CN 214898082 U CN214898082 U CN 214898082U
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- CN
- China
- Prior art keywords
- adhesive tape
- tape
- supporting plate
- adhesive
- winding roller
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000002390 adhesive tape Substances 0.000 title claims abstract description 62
- 238000001514 detection method Methods 0.000 title claims abstract description 49
- 238000004804 winding Methods 0.000 claims abstract description 57
- 239000000853 adhesive Substances 0.000 claims abstract description 18
- 230000001070 adhesive effect Effects 0.000 claims abstract description 18
- 238000010073 coating (rubber) Methods 0.000 claims abstract description 15
- 235000003642 hunger Nutrition 0.000 claims abstract description 11
- 230000037351 starvation Effects 0.000 claims abstract description 11
- 239000003292 glue Substances 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 16
- 238000012544 monitoring process Methods 0.000 abstract description 4
- 238000005538 encapsulation Methods 0.000 abstract 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 210000003781 tooth socket Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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Abstract
The utility model provides an automatic adhesive tape starvation detection device for a transformer element rubber coating machine, wherein a winding wheel is arranged on the outer side wall of a first supporting plate, a plurality of frame vertical rods are fixed on the back side wall of the first supporting plate, and a second supporting plate, a third supporting plate and a fourth supporting plate are fixed in parallel on the lower part of each frame vertical rod; rotate on the lateral wall of second backup pad and install first tape winding roller, rotate on the lateral wall of third backup pad and install the second tape winding roller, the inner end fixed mounting of second tape winding roller has the detection carousel, detects the carousel and cooperatees with the laser emission head on the laser sensor, laser sensor fixed mounting is on the lateral wall of third backup pad. The automatic detection device can be used for monitoring the supply condition of the adhesive tape in the encapsulation process of the encapsulation machine, and can automatically send out an adhesive shortage signal after the adhesive tape is used up, so that the quality problem of the transformer caused by adhesive shortage is effectively prevented.
Description
Technical Field
The utility model belongs to small-size electronic transformer component production facility field especially relates to transformer component rubber coating machine sticky tape starved material automatic checkout device.
Background
In the production process of small electronic transformer elements, a rubber coating process needs to be carried out on wound coils and wound rubber tapes, in the rubber coating process by using a rubber coating machine, the rubber tapes are usually wound on a rubber tape roll support, the ends of the rubber tapes are connected to rubber tape clamping heads after bypassing a plurality of groups of winding rollers, the heads of the rubber tapes are bonded to the coils of the transformer through the rubber tape clamping heads during winding, and then the rubber coating process of rubber tape winding can be realized by rotating the transformer.
At present, in the winding and rubber coating process, the rubber shortage can occur after the rubber tape roll is used up, if the rubber tape roll is not replaced in time, the rubber shortage of the transformer can be caused, and then serious quality problems can be caused.
SUMMERY OF THE UTILITY MODEL
For solving above technical problem, the utility model provides a transformer element rubber coating machine sticky tape lacks material automatic checkout device, this automatic checkout device can be used for monitoring the supply condition of rubber coating machine rubber coating in-process sticky tape, after the sticky tape exhausts, will be automatic send out the scarce gluey signal to remind operating personnel in time to change the film, effectively prevent because lack gluey transformer quality problems who causes.
In order to realize the technical characteristics, the purpose of the utility model is realized as follows: the automatic adhesive tape starvation detection device for the transformer element adhesive tape wrapping machine comprises a first supporting plate, wherein a tape winding wheel is installed on the outer side wall of the first supporting plate, a plurality of rack upright rods are fixed on the back side wall of the first supporting plate, and a second supporting plate, a third supporting plate and a fourth supporting plate are fixed on the lower portion of each rack upright rod in parallel; rotate on the lateral wall of second backup pad and install first tape winding roller, rotate on the lateral wall of third backup pad and install the second tape winding roller, the inner end fixed mounting of second tape winding roller has the detection carousel, detects the carousel and cooperatees with the laser emission head on the laser sensor, laser sensor fixed mounting is on the lateral wall of third backup pad.
The winding wheel is rotatably supported on the first mounting rod through a bearing, the first mounting rod is fixed on the outer side wall of the first supporting plate, and the winding wheel is attached to the adhesive-free surface of the adhesive tape.
The first tape winding roller is rotatably supported on the second mounting rod through a bearing, the second mounting rod is fixed on the outer side wall of the second supporting plate, and the first tape winding roller is attached to the adhesive surface of the adhesive tape.
The second is around taking the roller to pass through the bearing rotation support on the third installation pole, the third installation pole is fixed on the lateral wall of third backup pad, and the second is around taking the roller to laminate mutually with the gluey face of sticky tape to drive its through the sticky tape and stabilize the rotation.
And a fourth mounting rod is fixed on the outer side wall of the fourth supporting plate, a limiting ring is fixedly mounted on the fourth mounting rod, and the fourth mounting rod is attached to the adhesive-free surface of the adhesive tape.
The detection turntable is uniformly provided with grooves, so that detection teeth are formed, the detection teeth are opposite to the laser emitting head, and whether the second winding roller rotates or not is judged according to the distance change detected by laser.
And a tooth groove for penetrating through the detection teeth is processed on the laser sensor.
The top of laser sensor is provided with the ear seat, the ear seat passes through holding screw fixed mounting on the sensor mounting groove, the processing of sensor mounting groove is on the lateral wall of third backup pad.
The laser sensor is connected with a signal wire, the signal wire is connected with a controller of the glue coating machine and transmits the rotation condition of the detection turntable detected by the laser emitting head, and the signal wire is fixed on the third supporting plate through a strapping tape.
The utility model discloses there is following beneficial effect:
1. this automatic checkout device can be used for monitoring the supply condition of rubber coating machine rubber coating in-process sticky tape, after the sticky tape is used up, will be automatic send out the scarce gluey signal to remind operating personnel in time to change the film, effectively prevent because the transformer quality problem that the lack of glue caused.
2. The adhesive tape can be guided by the above-described winding wheel.
3. The adhesive tape can be guided by the first tape winding roller
4. The adhesive tape can be guided by the fourth mounting rod and then connected with the transformer, and finally the adhesive tape is wound on the transformer.
5. The tooth socket ensures the stability of detection of the detection teeth, and in the rotation process of the detection teeth, due to the existence of the groove, the distance signal detected by the laser sensor changes periodically, so that the adhesive tape can be judged to exist at the moment.
6. The ear seat mounting structure can reliably fix and mount the laser sensor.
7. The detection signal of the laser sensor can be transmitted through the signal wire and then transmitted to the controller, and then whether the rotation signal exists or not is judged through the controller, so that the purpose of judging whether the adhesive tape exists or not is achieved.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a three-dimensional diagram of the overall structure of the present invention.
Fig. 2 is an enlarged view of a portion a of fig. 1 according to the present invention.
In the figure: the device comprises a rack upright rod 1, a first supporting plate 2, a second supporting plate 3, a third supporting plate 4, a strapping tape 5, an adhesive tape 6, a belt winding wheel 7, a first mounting rod 8, a first belt winding roller 9, a second mounting rod 10, a sensor mounting groove 11, a detection tooth 12, a detection rotary table 13, a second belt winding roller 14, a third mounting rod 15, a fourth supporting plate 16, a limiting ring 17, a fourth mounting rod 18, a laser sensor 19, a tooth groove 20, a laser emitting head 21, a signal wire 22, a set screw 23 and an ear seat 24.
Detailed Description
The following describes embodiments of the present invention with reference to the accompanying drawings.
Referring to fig. 1-2, the automatic adhesive tape starvation detection device for the transformer element adhesive coating machine comprises a first support plate 2, a belt winding wheel 7 is installed on the outer side wall of the first support plate 2, a plurality of frame upright posts 1 are fixed on the back side wall of the first support plate 2, and a second support plate 3, a third support plate 4 and a fourth support plate 16 are fixed on the lower portion of each frame upright post 1 in parallel; rotate on the lateral wall of second backup pad 3 and install first winding roller 9, rotate on the lateral wall of third backup pad 4 and install second winding roller 14, the inner end fixed mounting of second winding roller 14 has detection carousel 13, detects carousel 13 and the last laser emission head 21 cooperation of laser sensor 19, laser sensor 19 fixed mounting is on the lateral wall of third backup pad 4. This automatic checkout device can be used for monitoring the supply condition of rubber coating machine rubber coating in-process sticky tape, after the sticky tape is used up, will be automatic send out the scarce gluey signal to remind operating personnel in time to change the film, effectively prevent because the transformer quality problem that the lack of glue caused. In the use process, the adhesive tape 6 drives the second tape winding roller 14 to rotate synchronously in the conveying process, then the second tape winding roller 14 drives the detection turntable 13 to rotate synchronously, and then the detection turntable 13 is matched with the laser emitting head 21 of the laser sensor 19, so that the transmission signal of the adhesive tape 6 is detected, at the moment, the adhesive tape is represented, and otherwise, the adhesive tape is used up.
Further, the winding wheel 7 is rotatably supported on the first mounting rod 8 through a bearing, the first mounting rod 8 is fixed on the outer side wall of the first support plate 2, and the winding wheel 7 is attached to the non-adhesive surface of the adhesive tape 6. The adhesive tape 6 can be guided by the above-described winding pulley 7.
Further, the first tape winding roller 9 is rotatably supported on a second mounting rod 10 through a bearing, the second mounting rod 10 is fixed on the outer side wall of the second support plate 3, and the first tape winding roller 9 is attached to the adhesive surface of the adhesive tape 6. The adhesive tape 6 can be guided by the first tape winding roller 9, so that the adhesive tape 6 can be in full contact with the second tape winding roller 14 and can be driven to rotate.
Further, the second winding roller 14 is rotatably supported on a third mounting rod 15 through a bearing, the third mounting rod 15 is fixed on the outer side wall of the third support plate 4, and the second winding roller 14 is attached to the adhesive surface of the adhesive tape 6 and is driven by the adhesive tape to stably rotate.
Further, a fourth mounting rod 18 is fixed on the outer side wall of the fourth support plate 16, a limiting ring 17 is fixedly mounted on the fourth mounting rod 18, and the fourth mounting rod 18 is attached to the non-adhesive surface of the adhesive tape 6. The adhesive tape can be guided by the fourth mounting rod 18 and then connected with the transformer, and finally the adhesive tape is wound on the transformer.
Further, grooves are uniformly formed in the detection rotary disc 13, so that detection teeth 12 are formed, the detection teeth 12 are opposite to the laser emitting head 21, and whether the second tape winding roller 14 rotates or not is judged according to the distance change detected by the laser. With the structure, the detection device can be used for detecting whether the second tape winding roller 14 has the adhesive tape or not and further judging whether the adhesive tape is lack or not.
Further, a tooth slot 20 for passing through the detection tooth 12 is formed on the laser sensor 19. The tooth socket 20 ensures the stability of detection of the detection teeth 12, and in the rotation process of the detection teeth 12, due to the existence of the groove, the distance signal detected by the laser sensor 19 changes periodically, so that the existence of the adhesive tape can be judged.
Further, the top of the laser sensor 19 is provided with an ear seat 24, the ear seat 24 is fixedly mounted on the sensor mounting groove 11 through a set screw 23, and the sensor mounting groove 11 is processed on the outer side wall of the third support plate 4. The laser sensor 19 can be reliably fixed and mounted by the ear mount mounting structure described above.
Further, the laser sensor 19 is connected with a signal line 22, the signal line 22 is connected with a controller of the glue coating machine and transmits the rotation condition of the detection rotating disc 13 detected by the laser emitting head 21, and the signal line 22 is fixed on the third supporting plate 4 through the strapping tape 5. The detection signal of the laser sensor 19 can be transmitted through the signal line 22 and then transmitted to the controller, and the controller determines whether the rotation signal is present, so as to determine whether the adhesive tape is present.
The utility model discloses a working process and principle do:
firstly, one side without glue of the adhesive tape 6 is wound around the belt winding wheel 7, the glued surface of the adhesive tape 6 is wound around the first belt winding roller 9 and the second belt winding roller 14, the adhesive tape 6 is ensured to synchronously drive the second belt winding roller 14 to rotate through the glued surface in the conveying process, the other end of the adhesive tape 6 is wound around the fourth mounting rod 18, the end head of the adhesive tape is connected with the adhesive tape joint so as to be wound on the transformer, the winding machine is started, the adhesive tape 6 is wound through the transformer, in the conveying process of the adhesive tape 6, the second belt winding roller 14 is synchronously driven, the detection rotary disc 13 is driven through the second belt winding roller 14, at the moment, in the rotating process of the detection tooth 12, the distance signal detected by the laser sensor 19 periodically changes due to the existence of the groove, then the detection signal of the laser sensor 19 is transmitted through the signal wire 22 and is transmitted to the controller, and then whether the controller judges whether the controller has a rotation signal or not, so that the purpose of judging whether the adhesive tape exists is achieved, if the distance signal periodically changes, the adhesive tape exists, and if not, the adhesive tape does not exist.
Claims (9)
1. Transformer component rubber coating machine sticky tape lacks material automatic checkout device, its characterized in that: the device comprises a first supporting plate (2), wherein a belt winding wheel (7) is installed on the outer side wall of the first supporting plate (2), a plurality of rack upright rods (1) are fixed on the back side wall of the first supporting plate (2), and a second supporting plate (3), a third supporting plate (4) and a fourth supporting plate (16) are fixed on the lower portion of each rack upright rod (1) in parallel; rotate on the lateral wall of second backup pad (3) and install first tape winding roller (9), rotate on the lateral wall of third backup pad (4) and install second tape winding roller (14), the inner end fixed mounting of second tape winding roller (14) has detection carousel (13), detects laser emission head (21) on carousel (13) and laser sensor (19) and cooperatees, laser sensor (19) fixed mounting is on the lateral wall of third backup pad (4).
2. The automatic adhesive tape starvation detection device for the transformer element adhesive wrapping machine according to claim 1, wherein: the winding wheel (7) is rotatably supported on the first mounting rod (8) through a bearing, the first mounting rod (8) is fixed on the outer side wall of the first supporting plate (2), and the winding wheel (7) is attached to the adhesive-free surface of the adhesive tape (6).
3. The automatic adhesive tape starvation detection device for the transformer element adhesive wrapping machine according to claim 1, wherein: the first tape winding roller (9) is rotatably supported on the second mounting rod (10) through a bearing, the second mounting rod (10) is fixed on the outer side wall of the second supporting plate (3), and the first tape winding roller (9) is attached to the adhesive surface of the adhesive tape (6).
4. The automatic adhesive tape starvation detection device for the transformer element adhesive wrapping machine according to claim 1, wherein: the second tape winding roller (14) is rotatably supported on a third mounting rod (15) through a bearing, the third mounting rod (15) is fixed on the outer side wall of the third support plate (4), and the second tape winding roller (14) is attached to the adhesive surface of the adhesive tape (6) and is driven to stably rotate through the adhesive tape.
5. The automatic adhesive tape starvation detection device for the transformer element adhesive wrapping machine according to claim 1, wherein: a fourth mounting rod (18) is fixed on the outer side wall of the fourth supporting plate (16), a limiting ring (17) is fixedly mounted on the fourth mounting rod (18), and the fourth mounting rod (18) is attached to the adhesive-free surface of the adhesive tape (6).
6. The automatic adhesive tape starvation detection device for the transformer element adhesive wrapping machine according to claim 1, wherein: the detection turntable (13) is uniformly provided with grooves, so that detection teeth (12) are formed, the detection teeth (12) are opposite to the laser emitting head (21), and whether the second tape winding roller (14) rotates or not is judged according to the change of the distance detected by laser.
7. The automatic adhesive tape starvation detection device for the transformer element adhesive wrapping machine according to claim 1, wherein: the laser sensor (19) is provided with a tooth slot (20) for passing through the detection tooth (12).
8. The automatic adhesive tape starvation detection device for the transformer element adhesive wrapping machine according to claim 1, wherein: the top of laser sensor (19) is provided with ear seat (24), ear seat (24) are through holding screw (23) fixed mounting on sensor mounting groove (11), sensor mounting groove (11) processing is on the lateral wall of third backup pad (4).
9. The automatic adhesive tape starvation detection device for the transformer element adhesive wrapping machine according to claim 1, wherein: the laser sensor (19) is connected with a signal wire (22), the signal wire (22) is connected with a controller of the glue coating machine and transmits the rotation condition of the detection rotating disc (13) detected by the laser emitting head (21), and the signal wire (22) is fixed on the third supporting plate (4) through a strapping tape (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121311571.9U CN214898082U (en) | 2021-06-11 | 2021-06-11 | Automatic adhesive tape missing detection device of transformer element adhesive tape wrapping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121311571.9U CN214898082U (en) | 2021-06-11 | 2021-06-11 | Automatic adhesive tape missing detection device of transformer element adhesive tape wrapping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214898082U true CN214898082U (en) | 2021-11-26 |
Family
ID=78899550
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121311571.9U Expired - Fee Related CN214898082U (en) | 2021-06-11 | 2021-06-11 | Automatic adhesive tape missing detection device of transformer element adhesive tape wrapping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214898082U (en) |
-
2021
- 2021-06-11 CN CN202121311571.9U patent/CN214898082U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211126 |