CN214898071U - Movable coil winding machine for iron core winding transformer - Google Patents

Movable coil winding machine for iron core winding transformer Download PDF

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Publication number
CN214898071U
CN214898071U CN202120982711.9U CN202120982711U CN214898071U CN 214898071 U CN214898071 U CN 214898071U CN 202120982711 U CN202120982711 U CN 202120982711U CN 214898071 U CN214898071 U CN 214898071U
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China
Prior art keywords
head mounting
mounting panel
unit head
transformer
ring gear
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CN202120982711.9U
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Chinese (zh)
Inventor
陆旭铭
刘井跃
钱鹏
高旻东
万洪新
谢鹏磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changzhou Pacific Electric Power Equipment Group Co ltd
Changzhou Pacific Transformer Co ltd
Original Assignee
Changzhou Pacific Electric Power Equipment Group Co ltd
Changzhou Pacific Transformer Co ltd
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Priority to CN202120982711.9U priority Critical patent/CN214898071U/en
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Abstract

The utility model discloses an iron core transformer coil coiling machine is rolled up to movable type, it includes transformer core folder, installing support, unit head mounting panel, coil wire winding frock ring gear, drive gear and power unit, two the one end at the transformer core folder is fixed to the installing support symmetry, the unit head mounting panel is fixed on the installing support, power unit fixes on the unit head mounting panel, drive gear and power unit's output fixed connection, coil wire winding frock ring gear is located the top of transformer core folder, power unit drives drive gear and coil wire winding frock ring gear meshing transmission. The utility model provides a portable iron core transformer coil coiling machine of rolling up, it can directly be installed and carry out wire winding work on the iron core, can realize many post coils coiling simultaneously moreover.

Description

Movable coil winding machine for iron core winding transformer
Technical Field
The utility model relates to a portable book iron core transformer coil coiling machine belongs to the transformer and makes technical field.
Background
At present, the coil winding of a wound core transformer is realized by driving a winding tool to rotate by a ground fixed vertical winding machine so as to complete the coil winding work, and the existing coil winding process method has the following problems:
1. the ground fixed vertical winding machine has huge manufacturing cost, belongs to non-standard special equipment, has a long manufacturing period, and is difficult to manufacture and install in a short time so as to meet the requirement of quick production.
2. The ground fixed vertical winding machine has larger equipment volume, can not realize the simultaneous winding of a plurality of columns of coils of the transformer, and has lower production efficiency.
3. The ground fixed vertical winding machine is fixed in position, and when a coil is wound, the transformer core needs to be lifted to a position close to the winding machine, so that the workload of an operator is increased, and the winding cycle time is prolonged.
Disclosure of Invention
The utility model aims to solve the technical problem that, overcome prior art not enough, provide a portable iron core transformer coil coiling machine of rolling up, it can directly be installed and carry out wire winding work on the iron core, can realize many post coils coiling simultaneously moreover.
In order to solve the technical problem, the technical scheme of the utility model is that:
the utility model provides a portable iron core transformer coil coiling machine of rolling up, it includes transformer core folder, installing support, unit head mounting panel, coil wire winding frock ring gear, drive gear and power unit, two the one end at the transformer core folder is fixed to the installing support symmetry, the unit head mounting panel is fixed on the installing support, power unit fixes on the unit head mounting panel, drive gear and power unit's output fixed connection, coil wire winding frock ring gear is located the top of transformer core folder, power unit drives drive gear and the transmission of coil wire winding frock ring gear meshing.
Further, power unit includes speed reducer, servo motor and regulating plate, the regulating plate sets up on the unit head mounting panel, all offer the through-hole that is used for the speed reducer to pass on regulating plate and the unit head mounting panel, the bottom surface at the regulating plate is fixed to the speed reducer, servo motor's motor shaft links to each other with the speed reducer, the pivot and the drive gear fixed connection of speed reducer, drive gear is located the top of regulating plate.
Further, be provided with X on the unit head mounting panel to adjusting device and Y to adjusting device, X is located the both sides of the X direction of regulating plate to adjusting device, Y is located the both sides of the Y direction of regulating plate to adjusting device, X is the same to adjusting device and Y to adjusting device's structure.
Further, X includes fixing base and adjusting screw to adjusting device, adjusting screw and fixing base spiro union, adjusting screw's one end and the lateral wall butt of regulating plate.
Furthermore, the two ends of the power head mounting plate, which are connected with the mounting bracket, are provided with a plurality of jacking screw rods and compression screws, the jacking screw rods are respectively in threaded connection with the power head mounting plate and the mounting bracket, and the compression screws penetrate through the power head mounting plate and are in threaded connection with the mounting bracket.
Further, the two side walls of the transformer core clamping piece are provided with connecting plates, a gear ring fixing plate is fixed on the connecting plates, a plurality of balls are arranged on the top surface of the gear ring fixing plate, and a gear ring of the coil winding tool rotates on the gear ring fixing plate through the balls.
Furthermore, a safety protection cover is arranged on the driving gear.
Having adopted above-mentioned technical scheme, the utility model discloses install the transformer core folder on the iron core, install spooling equipment again on the transformer core folder, greatly simplified original equipment structure, reduced the volume, reduced equipment manufacturing cost for user's manufacturing cost can greatly alleviate, can put into production fast simultaneously and satisfy the production demand. Because the utility model discloses a small, can many install on transformer core, realize many post coils coiling simultaneously, greatly improved production efficiency. Need not to hoist transformer core to the coiling machine position, reduced operating personnel work load for the coiling cycle time shortens.
Drawings
Fig. 1 is a front view of a coil winding machine of a movable iron core-rolled transformer of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is a side view of FIG. 1;
FIG. 4 is a top view of FIG. 1;
fig. 5 is a schematic structural view of the power mechanism of the present invention;
fig. 6 is an installation schematic diagram of the coil winding machine and the iron core of the movable iron core-wound transformer of the present invention;
fig. 7 is a schematic structural view of the gear ring fixing plate of the present invention;
fig. 8 is a schematic diagram of simultaneous winding of multiple coils of a mobile winding core transformer coil winding machine of the present invention;
fig. 9 is a schematic structural diagram of the X-direction adjusting device of the present invention.
Detailed Description
In order that the present invention may be more readily and clearly understood, the following detailed description of the present invention is provided in connection with the accompanying drawings.
As shown in fig. 1-9, a movable coil winding machine for a wound core transformer coil comprises a transformer core clamping piece 1, mounting brackets 2, a power head mounting plate 3, a coil winding tool gear ring 8, a driving gear 7 and a power mechanism, wherein the two mounting brackets 2 are symmetrically fixed at one end of the transformer core clamping piece 1, the power head mounting plate 3 is fixed on the mounting brackets 2, the power mechanism is fixed on the power head mounting plate 3, the driving gear 7 is fixedly connected with the output end of the power mechanism, the coil winding tool gear ring 8 is positioned above the transformer core clamping piece 1, the power mechanism drives the driving gear 7 to be meshed with the coil winding tool gear ring 8 for transmission, and the coil winding tool gear ring 8 rotates to complete coil winding work.
As shown in fig. 8, when winding a coil, the transformer core 18 does not need to be lifted to the winding machine, and the transformer core clamp 1 may be directly mounted on the transformer core 18 to wind the coil. Because the utility model discloses a coiling machine volume is very little, can several install simultaneously on iron core 18, realize coiling simultaneously to many post coils.
As shown in fig. 5, the power mechanism includes a speed reducer 10, a servo motor 9, and an adjusting plate 14, the adjusting plate 14 is disposed on the power head mounting plate 3, through holes for the speed reducer 10 to pass through are both formed in the adjusting plate 14 and the power head mounting plate 3, the speed reducer 10 is fixed on the bottom surface of the adjusting plate 14, a motor shaft of the servo motor 9 is connected to the speed reducer 10, a rotating shaft of the speed reducer 10 is fixedly connected to a driving gear 7, and the driving gear 7 is located above the adjusting plate 14. The speed reducer 10 and the servo motor 9 provide power for the driving gear 7, the driving gear 7 drives the coil winding tool gear ring 8 to rotate, and the coil winding tool gear ring 8 winds the coil.
As shown in fig. 2 and 4, the power head mounting plate 3 is provided with an X-direction adjusting device 4 and a Y-direction adjusting device 5, the X-direction adjusting device 4 is located on both sides of the adjusting plate 14 in the X direction, the Y-direction adjusting device 5 is located on both sides of the adjusting plate 14 in the Y direction, and the X-direction adjusting device 4 and the Y-direction adjusting device 5 have the same structure. As shown in fig. 9, the X-direction adjusting device 4 includes a fixing seat 41 and an adjusting screw 42, the adjusting screw 42 is screwed with the fixing seat 41, and one end of the adjusting screw 42 abuts against the side wall of the adjusting plate 14. Through X to adjusting device 4 and Y to adjusting device 5, can remove speed reducer 10 and servo motor 9 carry on drive gear 7 to setting for the position, rotate adjusting screw 42 during the adjustment, adjusting screw 42 and then promote regulating plate 14 and remove, guarantee drive gear 7 and the accurate meshing of coil wire winding frock ring gear 8, guarantee that coil winding process coil wire winding frock ring gear 8 gyration is steady, and no impact stuck phenomenon produces.
As shown in fig. 2 and 4, a plurality of jacking screws 12 and compression screws 13 are arranged at two ends of the power head mounting plate 3 connected with the mounting bracket 2, the jacking screws 12 are respectively screwed with the power head mounting plate 3 and the mounting bracket 2, and the compression screws 13 penetrate through the power head mounting plate 3 and are screwed with the mounting bracket 2. Through adjusting jacking screw 1212, can adjust unit head mounting panel 3 to the settlement position, reuse housing screw 13 is fixed after adjusting, guarantees that drive gear 7 and coil wire winding frock ring gear 8 coplane, avoids two flank nonparallels that produce because of the manufacturing error to cause flank of tooth abnormal wear.
As shown in fig. 6 and 7, two side walls of the transformer core clamp 1 are provided with connecting plates 15, a gear ring fixing plate 16 is fixed on the connecting plates 15, a plurality of balls 17 are arranged on the top surface of the gear ring fixing plate 16, and the gear ring 8 of the coil winding tool rotates on the gear ring fixing plate 16 through the balls 17.
As shown in fig. 1 and 4, a safety guard 6 is provided on the drive gear 7 to prevent a risk of a foreign matter being caught in the drive gear 7.
The above embodiments further describe the technical problems, technical solutions and advantages of the present invention in detail, it should be understood that the above embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. The utility model provides a portable reel iron core transformer coil coiling machine which characterized in that: it includes transformer core folder (1), installing support (2), unit head mounting panel (3), coil wire winding frock ring gear (8), drive gear (7) and power unit, two the one end at transformer core folder (1) is fixed in installing support (2) symmetry, unit head mounting panel (3) are fixed on installing support (2), power unit fixes on unit head mounting panel (3), drive gear (7) and power unit's output fixed connection, coil wire winding frock ring gear (8) are located the top of transformer core folder (1), power unit drives drive gear (7) and coil wire winding frock ring gear (8) meshing transmission.
2. The mobile wound core transformer coil winder of claim 1, wherein: power unit includes speed reducer (10), servo motor (9) and regulating plate (14), regulating plate (14) set up on unit head mounting panel (3), all offer the through-hole that is used for speed reducer (10) to pass on regulating plate (14) and unit head mounting panel (3), the bottom surface at regulating plate (14) is fixed in speed reducer (10), the motor shaft of servo motor (9) links to each other with speed reducer (10), the pivot and drive gear (7) fixed connection of speed reducer (10), drive gear (7) are located the top of regulating plate (14).
3. The mobile wound core transformer coil winder of claim 2, wherein: be provided with X on unit head mounting panel (3) to adjusting device (4) and Y to adjusting device (5), X is located the both sides of the X direction of regulating plate (14) to adjusting device (4), Y is located the both sides of the Y direction of regulating plate (14) to adjusting device (5), X is the same to the structure of adjusting device (4) and Y to adjusting device (5).
4. The mobile wound core transformer coil winder of claim 3, wherein: x is including fixing base (41) and adjusting screw (42) to adjusting device (4), adjusting screw (42) and fixing base (41) spiro union, the lateral wall butt of one end and regulating plate (14) of adjusting screw (42).
5. The mobile wound core transformer coil winder of claim 1, wherein: the both ends that link to each other with installing support (2) of unit head mounting panel (3) are provided with a plurality of jacking screw rods (12) and housing screw (13), jacking screw rod (12) respectively with unit head mounting panel (3) and installing support (2) spiro union, housing screw (13) pass unit head mounting panel (3) and installing support (2) spiro union.
6. The mobile wound core transformer coil winder of claim 1, wherein: be provided with connecting plate (15) on the both sides wall of transformer core folder (1), be fixed with ring gear fixed plate (16) on connecting plate (15), be provided with a plurality of balls (17) on the top surface of ring gear fixed plate (16), coil wire winding frock ring gear (8) are passed through ball (17) and are rotated on ring gear fixed plate (16).
7. The mobile wound core transformer coil winder of claim 1, wherein: and a safety protection cover (6) is arranged on the driving gear (7).
CN202120982711.9U 2021-04-30 2021-04-30 Movable coil winding machine for iron core winding transformer Active CN214898071U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120982711.9U CN214898071U (en) 2021-04-30 2021-04-30 Movable coil winding machine for iron core winding transformer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120982711.9U CN214898071U (en) 2021-04-30 2021-04-30 Movable coil winding machine for iron core winding transformer

Publications (1)

Publication Number Publication Date
CN214898071U true CN214898071U (en) 2021-11-26

Family

ID=78946432

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120982711.9U Active CN214898071U (en) 2021-04-30 2021-04-30 Movable coil winding machine for iron core winding transformer

Country Status (1)

Country Link
CN (1) CN214898071U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113113228A (en) * 2021-04-30 2021-07-13 常州太平洋变压器有限公司 Movable winding machine for winding iron core transformer coil

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113113228A (en) * 2021-04-30 2021-07-13 常州太平洋变压器有限公司 Movable winding machine for winding iron core transformer coil

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