CN214881135U - Welding type continuous rod feeding device for quartz fiber drawing - Google Patents
Welding type continuous rod feeding device for quartz fiber drawing Download PDFInfo
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- CN214881135U CN214881135U CN202120292755.9U CN202120292755U CN214881135U CN 214881135 U CN214881135 U CN 214881135U CN 202120292755 U CN202120292755 U CN 202120292755U CN 214881135 U CN214881135 U CN 214881135U
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Abstract
A weldable continuous rod feeding device for quartz fiber drawing comprises a fixing mechanism, a rod clamping mechanism, a welding burner, a power rod feeding mechanism and a drawing burner, wherein the fixing mechanism comprises two vertical plates which are symmetrically arranged in parallel; the bar clamping mechanism comprises a plurality of bar clamping plates which are parallel to each other, and each bar clamping plate is horizontally erected between the vertical plates; the welding burner is arranged between the vertical plates by being attached to the bottom wall of one of the clamping bar plates; the power rod descending mechanism comprises a plurality of pairs of rubber rollers which are horizontally arranged in parallel, and the plurality of pairs of rubber rollers are positioned at the lower side of the welding burner and erected at the lower side of one of the rod clamping plates; the wire drawing combustor is positioned at the lower side of the power rod descending mechanism and is erected between the vertical plates by clinging to the bottom wall of the rod clamping plate positioned at the bottommost part; and a servo motor for driving the rubber roller to rotate is arranged on the outer side of the vertical plate. The utility model discloses effectively solved the extravagant problem of raw materials that the stick wire drawing in-process caused because of needs are fixed under the quartz rod.
Description
Technical Field
The utility model relates to a quartz fiber production technical field specifically is a quartz fiber wire drawing is with continuous excellent device of going down of weldable.
Background
The quartz fiber is a fiber made of high purity silica and natural quartz crystal. Has heat resistance, corrosion resistance and flexibility. High strength retention rate at high temperature, stable dimension, thermal shock resistance, chemical stability, light transmittance and electric insulation. When the quartz fiber is used for production, a quartz rod is used, and the rod is put down while being melted and drawn. In the process of drawing the quartz fiber, firstly, a plurality of loaded quartz rods are fed into a burner at a stable speed, and the drawing is finished after high-temperature melting. Among the prior art, all lower excellent wire drawing equipment all can cause certain raw materials extravagant, for production improvement burden for manufacturing cost increases, and this extravagant reason of raw materials is by mainly appearing in two aspects:
on one hand, the quartz rod is conveyed by means of a rod discharging mechanism, no matter the rod discharging mechanism of any structure, the quartz rod is required to fix or connect a rod body with a certain length at the top end of the quartz rod on the rod discharging mechanism, and wire drawing while rod discharging can be realized by means of lifting of the rod discharging mechanism, so that after wire drawing is completed, the rod body with a certain length, which is positioned at the top of the quartz rod and connected or fixed on the rod discharging mechanism, cannot complete wire drawing, and the rod body with a limited length cannot be continuously processed and used, so that the rod body has to be wasted;
on the other hand, the quartz rod is in the wire drawing in-process, need go on through the wire drawing combustor, and the combustor has certain interval with the lower stick mechanism as power, when lower stick mechanism descends to the bottommost, this section quartz rod that lies in between stick mechanism and the combustor then can't continue to descend again, then can't get into and accomplish the wire drawing in the combustor, this section quartz rod also can't reuse, also with be used for fixed connection's that section quartz rod is the same, has to fall for the waste material.
Along with the continuous production, the number of unusable quartz rods accumulated in the two conditions is increased, a large amount of raw materials are wasted, and a good solution is not provided at present.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model aims at providing a quartz fiber is excellent device under welding formula is in succession for wire drawing, adopt the rubber roll to provide roll power, quartz rod does not need fixed connection in excellent mechanism down, and excellent in-process under, the quartz rod top that will be drawing is as an organic whole through the combustor welding with the bottom of the quartz rod that constantly newly packs into, the length of the quartz rod that makes being drawing infinitely increases, become "infinitely long", the entering wire drawing combustor wire drawing that a quartz rod can be complete, thereby effectively solved the quartz rod under excellent wire drawing in-process problem of raw materials waste because of needs are fixed and cause.
The utility model discloses a solve the technical scheme who takes of above-mentioned problem and do:
a weldable continuous rod feeding device for quartz fiber drawing comprises a fixing mechanism, a rod clamping mechanism, a welding burner, a power rod feeding mechanism and a drawing burner, wherein,
the fixing mechanism comprises two vertical plates which are symmetrically arranged in parallel;
the bar clamping mechanism comprises a plurality of bar clamping plates which are parallel to each other, and each bar clamping plate is horizontally erected between the vertical plates;
the welding burner is arranged between the vertical plates by being attached to the bottom wall of one of the clamping bar plates;
the power rod descending mechanism comprises a plurality of pairs of rubber rollers which are horizontally arranged in parallel, and the plurality of pairs of rubber rollers are positioned at the lower side of the welding burner and erected at the lower side of one of the rod clamping plates;
the wire drawing combustor is positioned at the lower side of the power rod descending mechanism and is erected between the vertical plates by clinging to the bottom wall of the rod clamping plate positioned at the bottommost part;
and a servo motor for driving the rubber roller to rotate is arranged on the outer side of the vertical plate.
Preferably, the fixing mechanism further comprises two sets of stand columns symmetrically arranged in parallel, each set of stand column comprises two stand columns, and the two stand columns can be detached and vertically arranged at the edge of the side wall of each vertical plate.
Preferably, the rod clamping mechanism at least comprises three rod clamping plates, namely a rod clamping plate which is positioned at the topmost part and used for fixing the quartz rod, a rod clamping plate which is positioned at the upper side of the welding burner and used for welding positioning, and a rod clamping plate which is positioned at the bottommost part and is positioned at the upper side of the wire drawing burner and used for guiding the lower rod.
Preferably, rod clamping plates for guiding are respectively arranged on the lower side of the welding burner and the upper side of the rubber roller.
Preferably, the rod clamping plate is a plate body with a rectangular framework, two parallel rod clamping hole groups for fixing the quartz rods are respectively arranged on the rod clamping plate along the length direction of the rod clamping plate, and each rod clamping hole group comprises a plurality of rod clamping holes with equal intervals.
Preferably, the rotating shafts at one ends of the multiple pairs of rubber rollers are rotatably erected on the vertical plate, the rotating shafts at the other ends of the multiple pairs of rubber rollers penetrate through the other vertical plate and are respectively connected with a gear, any two adjacent gears are meshed with each other, and the gear positioned at one end side is in transmission connection with the servo motor.
Preferably, the powered rod descending mechanism comprises two pairs of rubber rollers which are horizontally arranged in parallel, a rolling gap for driving the quartz rod to descend vertically is formed between each pair of rubber rollers, and the rolling gaps vertically correspond to the positions, used for fixing the quartz rod, on the rod clamping plate respectively.
Preferably, the distance between the welding burner and the power rod descending mechanism is larger than the distance between the power rod descending mechanism and the wire drawing burner.
Compared with the prior art, the utility model discloses following beneficial effect has:
firstly, the weldable continuous rod feeding device for drawing quartz fibers, disclosed by the utility model, has the advantages that the power rod feeding mechanism adopts the rubber roller and adopts a friction rolling driving mode, on one hand, compared with the traditional power structures such as a ball screw, the rubber roller has simple and efficient power structure, stable transmission, low cost and convenient maintenance and assembly and disassembly, and can ensure stable and uniform rod feeding of the quartz rods; on the other hand, the driving mode of the rubber roller can avoid directly fixing or clamping the quartz rod, the quartz rod does not need to be fixed or connected on the lower rod mechanism, the damage to the quartz rod is avoided, and the rubber roller can be matched with a welding burner to perform uninterrupted welding operation.
Second, a quartz fiber is excellent device under welding formula is in succession for wire drawing, adopt and press from both sides excellent mechanism, the structural grouping of a plurality of clip boards promptly can guarantee the stability of quartz stick in-process down, effectively guaranteed the straightness that hangs down of quartz stick down simultaneously, and then effectively avoid quartz stick to fly a silk phenomenon because of the unstability appears at the wire drawing in-process, improve a silk rate.
Third, a quartz fiber is excellent device under welding formula is in succession for wire drawing, the upside of excellent mechanism has installed the welding combustor additional under power, through the cooperation with the double-layered excellent board, can with carry out incessant welding between quartz stick and the quartz stick for at the wire drawing in-process, the length of quartz stick becomes "infinite length", like this, a quartz stick alright from the beginning to the end complete accomplish the wire drawing in being sent into the wire drawing combustor, thereby effectively solved the extravagant problem of raw materials.
Fourth, a quartz fiber is continuous excellent device down with weldable for wire drawing, wholly adopt metal frame formula framework, stable in structure, the overall structure is simple, the manufacturing cost of equipment is not high, the equipment is also convenient, is fit for popularizing and applying.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic front view of the structure of the present invention;
fig. 3 is a left side view of the structure of fig. 2.
The labels in the figure are: 1. the vertical plate comprises a vertical plate, 2, a rod clamping plate, 21, a rod clamping hole, 3, a welding burner, 4, a rubber roller, 5, a wire drawing burner, 6, a stand column, 7, a quartz rod, 8 and a gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only some embodiments, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in the figure, the utility model relates to a weldable continuous rod feeding device for quartz fiber drawing, which comprises a fixing mechanism, a rod clamping mechanism, a welding burner 3, a power rod feeding mechanism and a drawing burner 5, wherein,
the fixing mechanism comprises two vertical plates 1 which are symmetrically arranged in parallel;
the bar clamping mechanism comprises a plurality of bar clamping plates 2 which are parallel to each other, and each bar clamping plate 2 is horizontally erected between the vertical plates 1;
the welding burner 3 is erected between the vertical plates 1 by clinging to the bottom wall of one of the clamping bar plates 2;
the power rod descending mechanism comprises a plurality of pairs of rubber rollers 4 which are horizontally arranged in parallel, and the plurality of pairs of rubber rollers 4 are positioned at the lower side of the welding burner 3 and erected at the lower side of one of the rod clamping plates 2;
the wire drawing combustor 5 is positioned at the lower side of the power rod descending mechanism and is erected between the vertical plates 1 by clinging to the bottom wall of the rod clamping plate 2 positioned at the bottommost part;
and a servo motor for driving the rubber roller 4 to rotate is arranged on the outer side of the vertical plate 1.
Preferably, the fixing mechanism further comprises two sets of columns 6 symmetrically arranged in parallel, each set of columns 6 comprises two columns 6, and the two columns 6 can be detached and vertically arranged at the edge of the side wall of each vertical plate 1.
Preferably, the rod clamping mechanism at least comprises three rod clamping plates 2, namely a rod clamping plate 2 which is positioned at the topmost part and used for fixing the quartz rod 7, a rod clamping plate 2 which is positioned at the upper side of the welding burner 3 and used for welding positioning, and a rod clamping plate 2 which is positioned at the bottommost part and used for guiding a lower rod and is positioned at the upper side of the wire drawing burner 5.
Preferably, the lower side of the welding burner 3 and the upper side of the rubber roller 4 are respectively provided with a clamping bar plate 2 for guiding.
Preferably, the rod clamping plate 2 is a plate body with a rectangular framework, two parallel rod clamping hole groups for fixing the quartz rod 7 are respectively arranged on the rod clamping plate 2 along the length direction of the rod clamping plate, and each rod clamping hole group comprises a plurality of rod clamping holes 21 with equal intervals.
Preferably, the rotating shafts at one ends of the pairs of rubber rollers 4 are rotatably erected on the vertical plate 1, the rotating shafts at the other ends of the pairs of rubber rollers 4 penetrate through the other vertical plate 1 and are respectively connected with a gear 8, any two adjacent gears 8 are mutually meshed, and the gear 8 positioned at one end side is in transmission connection with the servo motor.
Preferably, the powered rod descending mechanism comprises two pairs of rubber rollers 4 which are horizontally arranged in parallel, a rolling gap for driving the quartz rod 7 to vertically descend is formed between each pair of rubber rollers 4, and the rolling gaps vertically correspond to the positions, used for fixing the quartz rod 7, on the rod clamping plate 2 respectively.
Preferably, the distance between the welding burner 3 and the power rod descending mechanism is larger than the distance between the power rod descending mechanism and the wire drawing burner 5.
The working principle is as follows:
marking the quartz rod 7 as a first quartz rod, a second quartz rod, a third quartz rod and the like according to the loading sequence, firstly vertically loading the first quartz rod into the rod clamping plate 2, vertically descending down to the rubber roller 4, keeping the welding burner 3 in a closed state all the time, then starting the servo motor, rotating the rubber roller 4 to drive the first quartz rod to descend, sending the first quartz rod into the wire drawing burner 5, and drawing wires after melting;
when the top end of a first quartz rod descends to a rod clamping plate 2 positioned on the upper side of a welding burner 3, a second quartz rod is started to be arranged, the bottom end of the second quartz rod is butted with the top end of the first quartz rod at the position close to the rod clamping plate 2 on the upper side of the welding burner 3, the first quartz rod descends continuously at the moment, the second quartz rod descends along with the first quartz rod, when the butted positions of the first quartz rod and the second quartz rod descend together to enter the welding burner 3, the welding burner 3 is started, the first quartz rod and the second quartz rod are welded into a whole, and the welding burner 3 is closed;
then, the rubber roller 4 drives the first quartz rod and the second quartz rod to continuously move downwards together for uninterrupted wire drawing;
the above-mentioned process is a welding cycle;
and when the top end of the second quartz rod descends downwards to the rod clamping plate 2 positioned on the upper side of the welding burner 3, the third quartz rod is loaded, the bottom end of the third quartz rod is butted with the top end of the second quartz rod at the position close to the rod clamping plate 2 on the upper side of the welding burner 3, the process is repeated, the second welding cycle is completed, the analogy is repeated, the operation is continued, and the uninterrupted continuous rod feeding and the uninterrupted continuous wire drawing of the quartz rod are completed.
The utility model discloses well servo motor does not mark in the drawing, and the mount that is used for fixed servo motor is still installed to 1 one side of riser, and servo motor installs on the mount, is connected with the transmission of gear 8 through the speed reducer.
The bottom of stand 6 still can set up the universal wheel, is convenient for remove, nevertheless under general condition, behind the equipment fixed position, just can not easily trade the displacement, installs the universal wheel additional and need decide according to actual practical scene and condition.
In order to ensure the stability of the equipment in the operation process, a fixed disc or an adsorption disc and other structures which can improve the support stability can be additionally arranged at the bottom of the upright post 6.
In addition, set up a plurality of fixing clips that are used for erectting clip bar board 2 on the riser 1 inner wall, the fixing clip can select fixed connection on riser 1 inner wall, if bolted connection, also can select to set up the spout of vertical direction on riser 1's inner wall, with fixing clip slidable mounting in the spout, alright adjust the position of fixing clip like this, and then adjust the mounted position of different clip bar boards 2.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a quartz fiber wire drawing is with continuous stick device down of weldable which characterized in that: comprises a fixing mechanism, a rod clamping mechanism, a welding burner (3), a power rod descending mechanism and a wire drawing burner (5),
the fixing mechanism comprises two vertical plates (1) which are symmetrically arranged in parallel;
the bar clamping mechanism comprises a plurality of bar clamping plates (2) which are parallel to each other, and each bar clamping plate (2) is horizontally erected between the vertical plates (1);
the welding burner (3) is erected between the vertical plates (1) by clinging to the bottom wall of one of the clamping bar plates (2);
the power rod descending mechanism comprises a plurality of pairs of rubber rollers (4) which are horizontally arranged in parallel, and the plurality of pairs of rubber rollers (4) are positioned at the lower side of the welding burner (3) and are erected at the lower side of one of the rod clamping plates (2);
the wire drawing combustor (5) is positioned at the lower side of the power rod descending mechanism and is erected between the vertical plates (1) by being attached to the bottom wall of the rod clamping plate (2) at the bottommost part;
and a servo motor for driving the rubber roller (4) to rotate is arranged on the outer side of the vertical plate (1).
2. The weldable continuous casting apparatus for drawing quartz fibers according to claim 1, wherein: the fixing mechanism further comprises two groups of stand columns (6) which are symmetrically arranged in parallel, each group of stand columns (6) comprises two stand columns (6), and the two stand columns (6) can be detached and vertically arranged at the edge of the side wall of each vertical plate (1).
3. The weldable continuous casting apparatus for drawing quartz fibers according to claim 1, wherein: the rod clamping mechanism at least comprises three rod clamping plates (2), namely a rod clamping plate (2) which is located at the topmost part and used for fixing the quartz rod (7), a rod clamping plate (2) which is located at the upper side of the welding combustor (3) and used for welding and positioning, and a rod clamping plate (2) which is located at the bottommost part and located at the upper side of the wire drawing combustor (5) and used for guiding the lower rod.
4. A weldable continuous drop apparatus for drawing quartz fiber according to claim 3, wherein: and rod clamping plates (2) used for guiding are respectively arranged on the lower side of the welding burner (3) and the upper side of the rubber roll (4).
5. The weldable continuous casting apparatus for drawing quartz fibers according to claim 1, wherein: the quartz rod clamping device is characterized in that the rod clamping plates (2) are plate bodies of a rectangular framework, two parallel rod clamping hole groups used for fixing quartz rods (7) are respectively arranged on the rod clamping plates (2) along the length direction of the rod clamping plates, and each rod clamping hole group comprises a plurality of rod clamping holes (21) with equal intervals.
6. The weldable continuous casting apparatus for drawing quartz fibers according to claim 1, wherein: the rotating shafts at one ends of the rubber rollers (4) are rotatably erected on the vertical plate (1), the rotating shafts at the other ends of the rubber rollers (4) penetrate through the other vertical plate (1) and are connected with a gear (8), any two adjacent gears (8) are meshed with each other, and the gear (8) located on one end side is in transmission connection with the servo motor.
7. The weldable continuous casting apparatus for drawing quartz fibers according to claim 1, wherein: the rod mechanism under the power comprises two pairs of rubber rollers (4) which are horizontally arranged in parallel, a rolling gap for driving the quartz rod (7) to vertically descend is formed between each pair of rubber rollers (4), and the rolling gap is vertically corresponding to the position, used for fixing the quartz rod (7), on the rod clamping plate (2).
8. The weldable continuous casting apparatus for drawing quartz fibers according to claim 1, wherein: the distance between the welding burner (3) and the power rod descending mechanism is larger than the distance between the power rod descending mechanism and the wire drawing burner (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120292755.9U CN214881135U (en) | 2021-02-02 | 2021-02-02 | Welding type continuous rod feeding device for quartz fiber drawing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120292755.9U CN214881135U (en) | 2021-02-02 | 2021-02-02 | Welding type continuous rod feeding device for quartz fiber drawing |
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| CN214881135U true CN214881135U (en) | 2021-11-26 |
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| CN202120292755.9U Active CN214881135U (en) | 2021-02-02 | 2021-02-02 | Welding type continuous rod feeding device for quartz fiber drawing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114394742A (en) * | 2021-12-29 | 2022-04-26 | 李明祥 | Quartz glass rod concentric circular wire drawing device and wire drawing process |
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2021
- 2021-02-02 CN CN202120292755.9U patent/CN214881135U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114394742A (en) * | 2021-12-29 | 2022-04-26 | 李明祥 | Quartz glass rod concentric circular wire drawing device and wire drawing process |
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