CN214872606U

CN214872606U - Forming device of resin tile

Info

Publication number: CN214872606U
Application number: CN202121269093.XU
Authority: CN
Inventors: 谢琴武
Original assignee: Foshan Yuehao Building Materials Technology Co ltd
Current assignee: Foshan Yuehao Building Materials Technology Co ltd
Priority date: 2021-06-08
Filing date: 2021-06-08
Publication date: 2021-11-26
Anticipated expiration: 2031-06-08

Abstract

The utility model belongs to the technical field of the building materials production technique and specifically relates to a forming device of resin tile, which comprises a frame, rack-mounted lower mould, rack-mounted pressing mechanism and install the last mould at pressing mechanism output, it is equipped with the profiled surface to go up the mould lower surface, the lower mould upper surface is equipped with down the profiled surface, it has the cooling bath that is used for holding the coolant liquid to go up to open the mould upper surface, the tank bottom surface of cooling bath is the curved surface that upwards squints with last profiled surface, the lower mould is equipped with the cooling chamber that is used for holding the coolant liquid, the last wall in the cooling chamber is the curved surface with lower profiled surface skew. The utility model discloses for traditional pressing mechanism, the cooling liquid in the cooling bath is gone up the mould with higher speed and is to the cooling of resin tile top surface, and the cooling liquid in cooling chamber is with higher speed to the cooling of resin tile bottom surface for the whole cooling rate of resin tile accelerates, and the cooling time that reduces the resin tile reduces the time that the resin tile occupy forming device promptly, improves work efficiency.

Description

Forming device of resin tile

Technical Field

The utility model belongs to the technical field of the building materials production technique and specifically relates to a forming device of resin tile.

Background

Tiles are an important and traditional building material, and with the development of technology and the progress of construction technology, the types and uses of tiles are greatly developed. In recent years, with the development of production manufacturing techniques, other than synthetic resin tiles. The synthetic resin tile is a novel building material developed by using high-tech chemical technology, has various excellent characteristics of light weight, high strength, water and moisture resistance, corrosion resistance, flame retardance, sound insulation, heat insulation and the like, and is generally suitable for flat slope change in development areas, farmer markets, residential quarters, high-grade villas of residents in new rural areas, awnings, sunshades, antique buildings and the like.

Most finished products of the resin tiles are in a curved surface form and need to be processed in a press-forming mode. During molding, the resin tile in the flat plate is heated to a required temperature and placed on a lower die of a molding device, a pressing mechanism drives an upper die to move towards the lower die, and the upper die and the lower die are matched to press a curved surface of the resin tile. However, since the molded resin tile has a high temperature and is easily deformed after being taken out of the molding device, even if the upper mold and the lower mold are made of a material having a high cooling rate, such as aluminum or copper, the overall cooling rate is low, and the resin tile needs to be taken out of the molding device until the temperature of the resin tile is reduced, thereby reducing the work efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that a forming device of resin tile is provided, the cooling rate of mould and lower mould to resin tile can improve.

In order to solve the technical problem, the utility model discloses a forming device of resin tile, including frame, rack-mounted lower mould, rack-mounted pressing mechanism and install the last mould at pressing mechanism output, it is equipped with the upper forming surface to go up the mould lower surface, the lower mould upper surface is equipped with down the shaping surface, it has the cooling bath that is used for holding the coolant liquid to go up the mould upper surface and open, the tank bottom surface of cooling bath is the curved surface that upwards squints with last shaping surface, the lower mould is equipped with the cooling chamber that is used for holding the coolant liquid, the last wall in the cooling chamber is the curved surface with lower shaping surface downward squint.

As an improvement of the scheme, the cooling tank is provided with a first liquid inlet hole for introducing cooling liquid and a first liquid outlet hole for leading out the cooling liquid, and the cooling cavity is provided with a second liquid inlet hole for introducing the cooling liquid and a second liquid outlet hole for leading out the cooling liquid.

As the improvement of the above scheme, the utility model discloses a forming device still includes refrigeration mechanism, first feed liquor hole and second feed liquor hole all are used for refrigeration mechanism's liquid outlet intercommunication through the hose, first liquid hole and second liquid hole all are used for refrigeration mechanism's inlet intercommunication through the hose.

As an improvement of the scheme, the first liquid inlet hole and the first liquid outlet hole are arranged on the left side and the right side of the upper die, and the second liquid inlet hole and the second liquid outlet hole are arranged on the left side and the right side or the front side and the back side of the lower die.

As the improvement of the above scheme, the utility model discloses a forming device is still including setting up the waffle slab in the cooling bath, the waffle slab divides the cooling bath into a plurality of minutes grooves, pressing mechanism output department passes through connecting plate and waffle slab fixed connection.

As an improvement of the scheme, the grid plate comprises a plurality of first transverse plates which move left and right and a plurality of second transverse plates which move front and back and are intersected with each other, and the second transverse plates are provided with through holes communicated with two adjacent sub-grooves.

As an improvement of the scheme, a plurality of first fins extending from left to right are arranged on the bottom surface of the sub-groove.

As an improvement of the scheme, the upper surface of the upper die is provided with converging grooves on the left side and the right side of the cooling groove, the converging grooves on the left side are communicated with one row of branch grooves on the leftmost side, the converging grooves on the right side are communicated with one row of branch grooves on the rightmost side, one converging groove is communicated with the first liquid inlet hole, and the other converging groove is communicated with the first liquid outlet hole.

As an improvement of the scheme, the upper wall surface of the cooling cavity is provided with a second fin.

As an improvement of the scheme, the distance between the upper forming surface and the bottom surface of the cooling groove is 5-10mm, and the distance between the lower forming surface and the upper wall surface of the cooling cavity is 5-10 mm.

Implement the utility model discloses, following beneficial effect has:

the utility model discloses a forming device of resin tile passes through frame, lower mould, pressing mechanism, goes up mould, cooling bath and cooling chamber and mutually supports, and for traditional pressing mechanism, the coolant liquid in the cooling bath is gone up the cooling of mould to resin tile top surface with higher speed, and the coolant liquid in cooling chamber is with higher speed to the cooling of resin tile bottom surface for the whole cooling rate of resin tile accelerates, reduces the cooling time of resin tile and reduces the time that the resin tile occupy forming device promptly, improves work efficiency.

Drawings

FIG. 1 is a schematic front view of a resin tile forming apparatus according to an embodiment of the present invention;

FIG. 2 is a schematic side view showing the structure of a resin tile forming apparatus according to an embodiment of the present invention;

FIG. 3 is a schematic diagram of the pipe connection between the upper mold and the lower mold and the cooling device in the embodiment of the present invention;

FIG. 4 is a schematic cross-sectional view of the upper mold in the embodiment of the present invention;

FIG. 5 is a schematic cross-sectional view of the structure of the lower mold in the embodiment of the present invention;

FIG. 6 is a schematic top view of an upper mold according to an embodiment of the present invention;

FIG. 7 is an enlarged view taken at A in FIG. 6;

FIG. 8 is an enlarged view at B of FIG. 6;

fig. 9 is an enlarged view at C in fig. 8.

In the figure: 1. a frame; 2. a lower die; 3. a pressing mechanism; 4. an upper die; 41. forming a molding surface; 21. forming a lower dough; 42. a cooling tank; 22. a cooling chamber; 43. a first liquid inlet hole; 44. a first liquid outlet hole; 23. a second liquid inlet hole; 24. a second liquid outlet hole; 5. a refrigeration mechanism; 6. a connecting plate; 45. a grid plate; 451. a first transverse plate; 452. a second transverse plate; 453. a through hole; 46. a first fin; 47. a confluence groove; 25. and a second fin.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and specific embodiments so as to more clearly understand the technical idea claimed in the present invention. Only this statement, the utility model discloses the upper and lower, left and right, preceding, back, inside and outside etc. position words that appear or will appear in the text only use the utility model discloses an attached drawing is the benchmark, and it is not right the utility model discloses a concrete restriction.

As shown in fig. 1-9, the embodiment of the utility model provides an in the forming device of resin tile, including frame 1, install lower mould 2 in frame 1, install the pressing mechanism 3 in frame 1 and install the last mould 4 at the output of pressing mechanism 3 department, it is equipped with last shaping surface 41 to go up the 4 lower surfaces of mould, the 2 upper surfaces of lower mould are equipped with down shaping surface 21, it has the cooling tank 42 that is used for holding the coolant liquid to go up the opening of mould 4 upper surface, the tank bottom surface of cooling tank 42 is the curved surface that upwards squints with last shaping surface 41, lower mould 2 is equipped with the cooling chamber 22 that is used for holding the coolant liquid, the last wall in the cooling chamber 22 is the curved surface with lower shaping surface 21 downward squint. Wherein, the cooling groove 42 and the cooling cavity 22 are filled with cooling liquid; the distance between the upper forming surface 41 and the bottom surface of the cooling groove 42 is preferably 5-10mm, so that the upper die 4 is provided with enough strength and a better cooling speed; the distance between the lower molding surface 21 and the upper wall surface of the cooling cavity 22 is preferably 5-10mm, so that the lower mold 2 is provided with enough strength and better cooling speed; the pressing mechanism 3 can be in the form of an oil cylinder or an air cylinder, and can provide enough pressing force for the upper die 4.

The utility model discloses a forming device's concrete theory of operation as follows: placing the heated resin tile raw plate on a lower die 2, starting a pressing mechanism 3, driving an upper die 4 to press the lower die 2 by the pressing mechanism 3, matching the upper die 4 and the lower die 2 to form a resin tile, accelerating the cooling of the upper die 4 on the top surface of the resin tile by cooling liquid in a cooling groove 42, and accelerating the cooling of the bottom surface of the resin tile by cooling liquid in a cooling cavity 22; and after the set cooling time is reached, resetting the pressing mechanism 3, taking the resin tile away, and entering the next working cycle.

The utility model discloses a forming device of resin tile passes through frame 1, lower mould 2, pressing mechanism 3, go up mould 4, cooling bath 42 and cooling chamber 22 and mutually supports, for traditional pressing mechanism 3, the coolant liquid in the cooling bath 42 is gone up mould 4 and is to the cooling of resin tile top surface with higher speed, the coolant liquid of cooling chamber 22 is with higher speed to the cooling of resin tile bottom surface for the whole cooling rate of resin tile accelerates, the cooling time who reduces the resin tile reduces the time that the forming device was taken to the resin tile promptly, and work efficiency is improved.

Specifically, the cooling tank 42 is preferably provided with a first liquid inlet hole 43 for introducing the cooling liquid and a first liquid outlet hole 44 for leading out the cooling liquid, so that the cooling liquid can conveniently enter and exit the cooling tank 42 to achieve the purpose of replacing the cooling liquid; the cooling cavity 22 is preferably provided with a second liquid inlet hole 23 for introducing the cooling liquid and a second liquid outlet hole 24 for leading out the cooling liquid, so that the cooling liquid can conveniently enter and exit the cooling cavity 22 to replace the cooling liquid.

Furthermore, the forming device of the utility model also comprises a refrigerating mechanism 5, the refrigerating mechanism 5 can be an air cooling or water cooling mode, and the temperature of the cooling liquid is reduced; first feed liquor hole 43 and second feed liquor hole 23 all are used for the liquid outlet intercommunication of refrigeration mechanism 5 through the hose, first liquid hole 44 and second liquid hole 24 all are used for the inlet intercommunication of refrigeration mechanism 5 through the hose. The cooling liquid circulates among the cooling tank 42, the cooling cavity 22 and the refrigerating mechanism 5, so that the heat absorbed in the cooling tank 42 and the cooling cavity 22 is released in the refrigerating mechanism 5, the cooling liquid in the cooling tank 42 and the cooling cavity 22 is ensured to be at the proper cooling temperature, and the cooling efficiency of the molding device is ensured.

In practice, the first inlet opening 43 and the first outlet opening 44 are preferably arranged on the left and right sides of the upper die 4, facilitating the cooling entering and leaving the cooling bath 42; the second liquid inlet hole 23 and the second liquid outlet hole 24 are preferably arranged on the left side or the right side or the front side and the rear side of the lower die 2, so that cooling can be conveniently carried out to enter and leave the cooling cavity 22.

It is worth mentioning that, the utility model discloses a forming device is still preferred including setting up the grid plate 45 in cooling bath 42, grid plate 45 divides into a plurality of minute grooves with cooling bath 42, pressing fit mechanism 3 output end department is through connecting plate 6 and grid plate 45 fixed connection, except the marginal top surface of cooling bath 42, connecting plate 6 still is connected with the top surface of grid plate 45, increases the joint strength of going up mould 4 and pressing fit mechanism 3 through grid plate 45 and the cooperation of connecting plate 6.

Specifically, the grid plate 45 preferably includes a plurality of first horizontal plates 451 extending left and right and a plurality of second horizontal plates 452 extending back and forth and intersecting with each other, and the second horizontal plates 452 are provided with through holes 453 connecting two adjacent sub-slots, as shown in fig. 6 and 8, so that cooling enters the sub-slots from the first liquid inlet hole 43 on the right side and passes through the sub-slots from the right side to the left side to enter the first liquid outlet holes 44.

In addition, the upper surface of the upper die 4 is preferably provided with confluence grooves 47 on both left and right sides of the cooling groove 42, the confluence groove 47 on the left side is communicated with the leftmost row of branch grooves, the confluence groove 47 on the right side is communicated with the rightmost row of branch grooves, one confluence groove 47 is communicated with the first liquid inlet hole 43, and the other confluence groove 47 is communicated with the first liquid outlet hole 44. As shown in fig. 6 and 8, the right confluence groove 47 is communicated with the first fluid inlet 43, the left confluence groove 47 is connected with the first fluid outlet 44, the right confluence groove 47 guides the cooling fluid to the right branch grooves respectively through the first fluid inlet (the right branch grooves are shown in fig. 6, the actual number of the right branch grooves is 2, and the actual number can be determined according to the size of the upper die 4), and a plurality of cooling fluids flowing from the right to the left are guided to the first fluid outlet through the left confluence groove 47, so that the cooling fluid is ensured to flow smoothly in the cooling groove 42.

It is preferable that a plurality of first fins 46 extending from left to right are provided on the bottom surface of the sub-tank, so that the heat exchange area between the cooling tank 42 and the coolant is increased, and the cooling rate of the resin tiles by the upper die 4 is increased. Similarly, the upper wall surface of the cooling cavity 22 is preferably provided with a second fin 25, so that the heat exchange area between the cooling cavity 22 and the cooling liquid is increased, and the cooling speed of the lower die 2 on the resin tile is increased.

The above is only the concrete embodiment of the present invention, and not therefore the limit of the patent scope of the present invention, all the equivalent structures or equivalent flow changes made by the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the patent protection scope of the present invention.

Claims

1. A forming device of resin tiles is characterized in that: the upper die comprises a frame, a lower die arranged on the frame, a pressing mechanism arranged on the frame and an upper die arranged at the output end of the pressing mechanism, wherein the lower surface of the upper die is provided with an upper forming surface, the upper surface of the lower die is provided with a lower forming surface, the upper surface of the upper die is provided with a cooling tank used for containing cooling liquid, the tank bottom surface of the cooling tank is a curved surface which is upwards deviated from the upper forming surface, the lower die is provided with a cooling cavity used for containing the cooling liquid, and the upper wall surface in the cooling cavity is a curved surface which is downwards deviated from the lower forming surface.

2. A resin tile forming apparatus as claimed in claim 1, wherein: the cooling bath is equipped with the first feed liquor hole that is used for letting in the coolant liquid and is used for deriving the first liquid hole of coolant liquid, the cooling chamber is equipped with the second feed liquor hole that is used for letting in the coolant liquid and is used for deriving the second liquid hole of coolant liquid.

3. A resin tile forming apparatus as claimed in claim 2, wherein: still include refrigeration mechanism, first feed liquor hole and second feed liquor hole all are used for refrigeration mechanism's liquid outlet intercommunication through the hose, first liquid hole and second liquid hole all are used for refrigeration mechanism's inlet intercommunication through the hose.

4. A resin tile forming apparatus as claimed in claim 3, wherein: the first liquid inlet hole and the first liquid outlet hole are arranged on the left side and the right side of the upper die, and the second liquid inlet hole and the second liquid outlet hole are arranged on the left side and the right side or the front side and the back side of the lower die.

5. The apparatus for forming a resin tile according to claim 4, wherein: the grid plate divides the cooling groove into a plurality of sub-grooves, and the output end of the pressing mechanism is fixedly connected with the grid plate through a connecting plate.

6. The apparatus for forming a resin tile according to claim 5, wherein: the grid plate comprises a plurality of first transverse plates moving left and right and a plurality of second transverse plates moving front and back and intersecting with each other, and the second transverse plates are provided with through holes communicating two adjacent sub-grooves.

7. The apparatus for forming a resin tile according to claim 6, wherein: the bottom surface of the sub-groove is provided with a plurality of first fins extending from left to right.

8. The apparatus for forming a resin tile according to claim 6, wherein: the upper surface of going up the mould all is equipped with the groove of converging in the cooling bath left and right sides, the left side converge the groove and divide the groove intercommunication with one row leftmost, the right side converge the groove and divide the groove intercommunication with one row rightmost, one converge groove and first feed liquor hole intercommunication, another converge the groove and go out liquid hole intercommunication with first.

9. The apparatus for forming a resin tile according to claim 4, wherein: and the upper wall surface of the cooling cavity is provided with a second fin.

10. The apparatus for forming a resin tile as claimed in any one of claims 1 to 9, wherein: the distance between the upper molding surface and the bottom surface of the cooling groove is 5-10mm, and the distance between the lower molding surface and the upper wall surface of the cooling cavity is 5-10 mm.