CN214869662U

CN214869662U - Gear shaft polishing device

Info

Publication number: CN214869662U
Application number: CN202023240747.4U
Authority: CN
Inventors: 张永飞; 陈伊洛; 刘玉航; 李爱端
Original assignee: Zunsheng Technology Luoyang Co ltd
Current assignee: Zunsheng Technology Luoyang Co ltd
Priority date: 2020-12-29
Filing date: 2020-12-29
Publication date: 2021-11-26
Anticipated expiration: 2030-12-29

Abstract

The utility model relates to a gear shaft burnishing device. The technical scheme is as follows: the polishing and positioning device comprises a base, base upper portion is provided with the centre gripping bottom plate, centre gripping bottom plate rear side is provided with the polishing location bottom plate, centre gripping bottom plate upper portion is provided with swivel mount and grip slipper, and the gear shaft passes through the grip slipper and the centre gripping thimble clamping is fixed, still includes polishing positioning mechanism and polishing mechanism. The utility model has the advantages that: polishing mechanism adopts different polishing subassemblies to polish, realizes that different processing requires gear shaft polishing processing, improves device adaptability, and rotatory clamping device drive gear shaft rotates, and rotatory clamping device realizes that each size gear shaft clamping is rotatory, realizes different size gear shaft clamping, and polishing positioning mechanism accomplishes polishing mechanism and moves the location, and the guarantee polishing mechanism removes stably, and the gear shaft passes through polishing mechanism and accomplishes each ladder face polishing treatment.

Description

Gear shaft polishing device

Technical Field

The utility model belongs to the technical equipment field of gear shaft processing, a gear shaft burnishing device is related to.

Background

In the field of machining, after rough machining of gear shafts, the surfaces of the gear shafts are often rough and have many burr scratches and microscopic metal particles with extremely fine surfaces, which are formed during cutting, grinding, milling and other similar cutting processes. When the gear shaft is finely processed, burrs on the surface of a part need to be removed, and the surface of the part needs to be polished, so that the precision of the part is improved. In the prior art, a manual method is generally adopted, and the polishing belt polishing paste is used for removing burrs and scratches on the surface of a part, so that the mode has low working efficiency and high working strength. Especially for the step gear shaft with concave-convex surface, the polishing operation is more complicated, and the processing quality is difficult to ensure.

Disclosure of Invention

The to-be-solved technical problem of the utility model is to overcome current defect, provide a gear shaft burnishing device, throw optical mechanism and adopt different polishing subassembly to throw optical, realize different processing and require gear shaft polishing processing, improve device adaptability, effectively solve the problem in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: a gear shaft polishing device adopts the technical scheme that the gear shaft polishing device comprises a base and a rotary clamping device, wherein a clamping bottom plate is arranged at the upper part of the base, a polishing positioning bottom plate is arranged at the rear side of the clamping bottom plate, a rotary frame and a clamping seat are arranged at the upper part of the clamping bottom plate, a gear shaft is clamped and fixed through the clamping seat and a clamping thimble, and the gear shaft polishing device also comprises a polishing positioning mechanism and a polishing mechanism;

the polishing positioning mechanism is arranged on the upper part of the polishing positioning bottom plate and comprises a positioning seat and a vertical sliding frame, the polishing positioning mechanism horizontally slides through the positioning seat, and one side of the positioning seat is connected with the vertical sliding frame;

the polishing mechanism comprises a polishing rack, the polishing rack is connected with one side of the vertical sliding frame in a sliding mode, and a polishing component used for gear shaft polishing is arranged at the top end of the polishing rack.

As the utility model discloses a preferred technical scheme, the base is including supporting the base, it is provided with the splash shield to support base upside a week, it is fixed with the centre gripping bottom plate that the support base passes through the bolt, it is fixed with the support base that polishing positioning bottom plate passes through the bolt.

As a preferred technical scheme of the utility model, rotatory clamping device includes two swivel stands, the fixed rotating electrical machines in swivel stand one side, swivel stand inboard is rotated and is connected grip slipper and centre gripping thimble, one side swivel stand sub-unit connection mount, and opposite side swivel stand edge is provided with centre gripping moving motor, swivel stand lower part sliding connection centre gripping track.

As an optimal technical scheme of the utility model, polishing positioning mechanism includes the positioning track, positioning track upper portion sliding connection positioning seat, positioning seat one side is provided with horizontal motor, perpendicular balladeur train is connected on positioning seat upper portion, perpendicular balladeur train inboard connection perpendicular track, perpendicular track one side is provided with the vertical migration motor.

As an optimal technical scheme of the utility model, polishing mechanism includes the polishing frame, polishing frame and perpendicular track sliding connection, polishing wheel seat is connected on polishing frame top, polishing wheel seat inboard rotates connects the throwing aureola, polishing frame one side is provided with the polishing motor.

As a preferred technical scheme of the utility model, polishing mechanism is including polishing the frame, polishing wheel seat is connected on polishing frame top, polishing wheel seat inboard is rotated and is connected the polishing band pulley, the polishing band pulley outside is provided with the polishing belt, the inboard polishing belt drive wheel of connecting of polishing belt, the polishing belt drive wheel passes through gear connection band pulley motor.

As an optimized technical proposal of the utility model, the polishing wheel is made of multilayer fiber materials.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model provides a gear shaft burnishing device, it adopts different polishing subassembly to polish to construct the polishing, realize that different processing requires gear shaft polishing processing, improve device adaptability, rotatory clamping device drive gear shaft rotates, it is rotatory that rotatory clamping device realizes each size gear shaft clamping, realize not unidimensional gear shaft clamping, polishing positioning mechanism accomplishes polishing mechanism mobile location, the guarantee is polished the mechanism and is removed stably, the gear shaft is through polishing each cascaded surface polishing processing of mechanism completion.

Drawings

Fig. 1 is a schematic view of the overall structure of embodiment 1 of the present invention;

fig. 2 is a schematic view of a rotary clamping device according to embodiment 1 of the present invention;

fig. 3 is a schematic view of a polishing positioning mechanism according to embodiment 1 of the present invention;

fig. 4 is a partial view of a polishing mechanism according to embodiment 1 of the present invention;

fig. 5 is a partial view of a polishing mechanism according to embodiment 2 of the present invention.

In the figure: 1. a base; 2. rotating the clamping device; 3. a gear shaft; 4. polishing and positioning mechanism; 5. a polishing mechanism; 6. a control panel; 101. a support base; 102. a splash shield; 103. clamping the bottom plate; 104. polishing the positioning bottom plate; 201. a fixed mount; 202. a rotating frame; 203. a rotating electric machine; 204. a clamping seat; 205. Clamping the thimble; 206. clamping the rail; 207. a clamping moving motor; 401. positioning the track; 402. positioning seats; 403. a horizontal motor; 404. a vertical carriage; 405. a vertical track; 406. a vertical movement motor; 501. a polishing frame; 510. a polishing assembly; 511. polishing the wheel seat; 512. a polishing wheel; 513. polishing the motor; 514. a polishing belt; 515. polishing the belt wheel; 516. a pulley motor; 517. the polishing belt drives the wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments (for convenience of description and understanding, the following description is made with the upper side of fig. 1 as the upper side). Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

As shown in fig. 1 to 4, the utility model discloses a gear shaft burnishing device, the technical scheme of adoption is, including base 1 and rotatory clamping device 2, base 1 upper portion is provided with clamping bottom plate 103, and clamping bottom plate 103 rear side is provided with polishing location bottom plate 104, and clamping bottom plate 103 upper portion is provided with swivel mount 202 and grip slipper 204, and gear shaft 3 passes through grip slipper 204 and centre gripping thimble 205 clamping is fixed, its characterized in that still includes: polishing positioning mechanism 4, polishing positioning mechanism 4 sets up in polishing location bottom plate 104 upper portion, including positioning seat 402 and perpendicular balladeur train 404, polishing positioning mechanism 4 passes through positioning seat 402 horizontal slip, perpendicular balladeur train 404 is connected to positioning seat 402 one side, polishing mechanism 5 is including polishing frame 501, polishing frame 501 sliding connection and perpendicular balladeur train 404 one side, polishing frame 501 top is provided with the polishing subassembly 510 that is used for 3 polishes of gear shaft, 2 centre gripping gear shafts of rotary clamping device 3 rotate, rotary clamping device 2 is applicable to not unidimensional gear shaft 3, polishing subassembly 510 removal and location are accomplished to 4 drive polishing mechanism 5 of polishing positioning mechanism, polishing subassembly 510 accomplishes the polishing of 3 a plurality of ladder faces of gear shaft.

Preferably, the base 1 comprises a supporting base 101, a splash guard 102 is arranged on one circumference of the upper side of the supporting base 101, the supporting base 101 is fixed with a clamping base plate 103 through bolts, a polishing positioning base plate 104 is fixed with the supporting base 101 through bolts, and the stable operation of the device is ensured through the clamping base plate 103 and the polishing positioning base plate 104.

Preferably, the rotary clamping device 2 includes two rotary frames 202, a rotary motor 203 is fixed on one side of the rotary frame 202, the inner side of the rotary frame 202 is rotatably connected with a clamping seat 204 and a clamping thimble 205, the lower portion of one side of the rotary frame 202 is connected with the fixed frame 201, the edge of the other side of the rotary frame 202 is provided with a clamping moving motor 207, the lower portion of the rotary frame 202 is slidably connected with a clamping track 206, the clamping moving motor 207 drives the one side of the rotary frame 202 to slide on the upper portion of the clamping track 206, the clamping seat 204 and the clamping thimble 205 complete clamping and positioning of the gear shaft 3, and the rotary motor 203 drives the gear shaft 3 to rotate.

Preferably, the polishing positioning mechanism 4 comprises a positioning rail 401, the upper part of the positioning rail 401 is slidably connected with a positioning seat 402, a horizontal motor 403 is arranged on one side of the positioning seat 402, a vertical carriage 404 is connected on the upper part of the positioning seat 402, the inner side of the vertical carriage 404 is connected with a vertical rail 405, a vertical moving motor 406 is arranged on one side of the vertical rail 405, the horizontal motor 403 drives the positioning seat 402 to move along the positioning rail 401, the vertical moving motor 406 drives the vertical rail 405 to move along the vertical carriage 404, and the movement and positioning of the polishing mechanism 5 are completed.

Preferably, the polishing mechanism 5 includes a polishing machine frame 501, the polishing machine frame 501 is slidably connected to the vertical rail 405, the top end of the polishing machine frame 501 is connected to a polishing wheel seat 511, the inner side of the polishing wheel seat 511 is rotatably connected to a polishing wheel 512, a polishing motor 513 is disposed on one side of the polishing machine frame 501, the polishing wheel 512 is made of a multi-layer fiber material, the polishing motor 513 drives the polishing wheel 512 to rotate to finish polishing of the gear shaft 3, and the polishing machine frame 501 is driven to be positioned by the polishing positioning mechanism 4 to finish polishing of each stepped surface of the gear shaft 3.

When in use: the processing personnel are with 3 clamping of gear shaft to rotatory clamping device 2, and rotatory clamping device 2 drives gear shaft 3 and rotates, and rotatory clamping device 2 realizes that 3 clamping of each size gear shaft is rotatory, and 5 moving positioning of polishing mechanism are accomplished to polishing positioning mechanism 4, and the guarantee is polished 5 and is moved stably in the mechanism, and each ladder face polishing treatment is accomplished through polishing mechanism 5 to gear shaft 3.

Example 2

As shown in fig. 5, the difference from embodiment 1 is that the polishing mechanism 5 uses a polishing belt 514 to polish, so as to polish different gear shafts 3, thereby improving the adaptability of the device, the polishing mechanism 5 includes a polishing machine frame 501, the polishing machine frame 501 is slidably connected to one side of the vertical sliding frame 404, a polishing component 510 for polishing the gear shaft 3 is arranged at the top end of the polishing machine frame 501, the polishing mechanism 5 includes a polishing machine frame 501, the top end of the polishing machine frame 501 is connected to a polishing wheel seat 511, the inner side of the polishing wheel seat 511 is rotatably connected to a polishing belt 515, the outer side of the polishing belt 515 is provided with the polishing belt 514, the inner side of the polishing belt 514 is connected to a polishing belt driving wheel 517, and the polishing belt driving wheel 517 is connected to a belt motor 516 through a gear.

The manner of circuit control not described in detail herein is prior art.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a gear shaft burnishing device, includes base (1) and rotatory clamping device (2), base (1) upper portion is provided with centre gripping bottom plate (103), centre gripping bottom plate (103) rear side is provided with polishing location bottom plate (104), centre gripping bottom plate (103) upper portion is provided with swivel mount (202) and grip slipper (204), and it is fixed that gear shaft (3) pass through grip slipper (204) and centre gripping thimble (205) clamping, its characterized in that still includes:

the polishing positioning mechanism (4) is arranged on the upper part of the polishing positioning bottom plate (104) and comprises a positioning seat (402) and a vertical sliding frame (404), the polishing positioning mechanism (4) horizontally slides through the positioning seat (402), and one side of the positioning seat (402) is connected with the vertical sliding frame (404);

and the polishing mechanism (5) comprises a polishing rack (501), the polishing rack (501) is connected with one side of the vertical sliding frame (404) in a sliding manner, and a polishing component (510) for polishing the gear shaft (3) is arranged at the top end of the polishing rack (501).

2. A gear shaft polishing device according to claim 1, wherein: the base (1) comprises a supporting base (101), a splash guard (102) is arranged on the periphery of the upper side of the supporting base (101), the supporting base (101) is fixed with a clamping base plate (103) through bolts, and a polishing positioning base plate (104) is fixed with the supporting base (101) through bolts.

3. A gear shaft polishing device according to claim 1, wherein: the rotary clamping device (2) comprises two rotary frames (202), a rotary motor (203) is fixed on one side of each rotary frame (202), the inner side of each rotary frame (202) is rotatably connected with a clamping seat (204) and a clamping thimble (205), the lower portion of each rotary frame (202) is connected with a fixed frame (201), a clamping moving motor (207) is arranged on the edge of each rotary frame (202) on the other side, and the lower portions of the rotary frames (202) are slidably connected with clamping tracks (206).

4. A gear shaft polishing device according to claim 1, wherein: the polishing positioning mechanism (4) comprises a positioning track (401), the upper part of the positioning track (401) is connected with a positioning seat (402) in a sliding mode, a horizontal motor (403) is arranged on one side of the positioning seat (402), the upper part of the positioning seat (402) is connected with a vertical sliding frame (404), the inner side of the vertical sliding frame (404) is connected with a vertical track (405), and a vertical moving motor (406) is arranged on one side of the vertical track (405).

5. A gear shaft polishing device according to claim 1, wherein: polishing mechanism (5) are including polishing frame (501), polishing frame (501) and perpendicular track (405) sliding connection, polishing wheel seat (511) are connected on polishing frame (501) top, polishing wheel seat (511) inboard is rotated and is connected polishing wheel (512), polishing frame (501) one side is provided with polishing motor (513).

6. A gear shaft polishing device according to claim 1, wherein: polishing mechanism (5) are including polishing frame (501), polishing wheel seat (511) is connected on polishing frame (501) top, polishing wheel seat (511) inboard is rotated and is connected polishing band pulley (515), polishing band pulley (515) outside is provided with polishing belt (514), polishing belt (514) inboard connection polishing belt drive wheel (517), polishing belt drive wheel (517) are through gear connection band pulley motor (516).

7. A gear shaft polishing device according to claim 5, wherein: the polishing wheel (512) is made of multi-layer fiber materials.