CN214868031U

CN214868031U - Hydraulic engineering pipeline surface rust cleaning device

Info

Publication number: CN214868031U
Application number: CN202121497073.8U
Authority: CN
Inventors: 张忠科
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-07-01
Filing date: 2021-07-01
Publication date: 2021-11-26
Anticipated expiration: 2031-07-01

Abstract

The utility model discloses a hydraulic engineering pipeline surface rust cleaning device, including casing, drive assembly, battery box and dust removal case, two sets of mounting brackets are installed to the both sides of casing, drive assembly is installed to the one end of mounting bracket, install two-way motor in the drive assembly, the gyro wheel is installed in two-way motor's the output outside, the outside of gyro wheel is encircleed and is installed the electro-magnet, the gasket is installed in the outside of electro-magnet, the battery box is installed to the inside central position department of casing. The utility model discloses an install the electro-magnet in the outside of gyro wheel, can utilize the electro-magnet to attach the magnetic force of certain intensity for the gyro wheel of device both sides receives can drive the whole surface that adsorbs at the pipeline of device after the magnetic force, and rotates through two-way motor drive gyro wheel, can make device automatic movement position rust cleaning, has increased the rust cleaning efficiency of device, can also reduce operating personnel's hand burden.

Description

Hydraulic engineering pipeline surface rust cleaning device

Technical Field

The utility model relates to a hydraulic engineering technical field specifically is a hydraulic engineering pipeline surface rust cleaning device.

Background

In the engineering construction of hydraulic engineering, in order to carry out reasonable transportation to water, a large amount of steel pipes need to be installed on a specified line, and due to the physical characteristics of the steel pipes, when the steel pipes are in a humid environment for a long time, rust is easily generated on the surfaces of the steel pipes, and the rust inside the pipelines can be mixed into the water along with the flow of the water, so that metal pollution is caused to the water.

The existing water conservancy project pipeline outer surface rust removal device has the following defects:

1. when the existing derusting device for the outer surface of the hydraulic engineering pipeline derusts and cleans the outer wall of the metal pipeline, because the cleaning effect of the device is limited, and the length of a steel pipe used for hydraulic engineering installation is long, an operator needs to hold a derusting device to derust the surface of the steel pipe for a long time, the derusting efficiency is low, the burden of the operator is increased, and the operator feels fatigue;

2. when the rust on the outer wall of the pipeline is cleaned by the existing rust removing device on the outer surface of the hydraulic engineering pipeline, the rust stripped from the surface of the pipeline can be in the form of fine particles floating in the air or doped in the water, so that a large amount of dust can be generated when the cleaning is carried out, and metal particles are inhaled by a human body to cause respiratory tract and lung infection, thereby reducing the environmental protection property of the device.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a hydraulic engineering pipeline surface rust cleaning device to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a rust removing device for the outer surface of a hydraulic engineering pipeline comprises a shell, a driving assembly, a battery box and a dust removing box, two groups of mounting racks are arranged on two sides of the shell, one end of each mounting rack is provided with a driving component, a bidirectional motor is arranged in the driving component, a roller is arranged on the outer side of the output end of the bidirectional motor, the outer side of the roller is provided with an electromagnet in a surrounding way, the outer side of the electromagnet is provided with a gasket, the top of the shell is provided with an electric box, a battery box is arranged at the central position in the shell, a storage battery is arranged in the battery box, a laser emitter is arranged at the central position of the bottom of the battery box, the bottom of the laser emitter extends to the bottom of the shell and is provided with a protective cover, the inside both sides of casing are installed the dust removal case, axial fan is installed to inside one side of dust removal case.

Preferably, handles are installed on two sides of the top of the shell, and guide wheels are installed at two ends of each handle.

Preferably, the outside of gasket is installed the sheet rubber, and the surface of sheet rubber is equipped with anti-skidding line.

Preferably, ballasts are installed on two sides of the bottom of the battery box and are electrically connected with the bidirectional motor through conducting wires.

Preferably, the bottom of dust removal case is installed the air inlet otter board, and the inside equidistance of dust removal case is installed and is filtered the otter board.

Preferably, a main control box is installed on one side of the interior of the electrical box, and a signal transceiver is installed on one side, far away from the main control box, of the interior of the electrical box.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses an install the electro-magnet in the outside of gyro wheel, can utilize the electro-magnet to attach the magnetic force of certain intensity for the gyro wheel of device both sides receives can drive the whole surface that adsorbs at the pipeline of device after the magnetic force, and rotates through two-way motor drive gyro wheel, can make device automatic movement position rust cleaning, has increased the rust cleaning efficiency of device, can also reduce operating personnel's hand burden.

2. The utility model discloses an internally mounted at the casing has the dust removal case, and the inside packing of dust removal case has a large amount of active carbon particles, has powerful adsorption affinity to metallic particle and dust, and then adsorbs the filtration to showy metallic particle in the air, avoids the device to produce the raise dust at the rust cleaning in-process, has guaranteed the clean of air, has increased the feature of environmental protection and the practicality of device.

Drawings

Fig. 1 is a schematic view of a three-dimensional structure of the present invention;

fig. 2 is a schematic front sectional structure of the present invention;

FIG. 3 is a schematic view of the front external structure of the present invention;

fig. 4 is a schematic view of a partial structure of the driving assembly of the present invention.

In the figure: 1. a housing; 101. a mounting frame; 102. a guide wheel; 103. a grip; 2. a drive assembly; 201. a bi-directional motor; 202. a roller; 203. a gasket; 204. an electromagnet; 205. a rubber sheet; 3. a battery box; 301. a storage battery; 302. a ballast; 303. a laser transmitter; 304. a protective cover; 4. a dust removal box; 401. an air inlet net plate; 402. a filter screen plate; 403. an axial flow fan; 5. an electric box; 501. a master control box; 502. a signal transceiver.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be either fixedly connected or detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-4, the present invention provides an embodiment: a rust removing device for the outer surface of a hydraulic engineering pipeline comprises a shell 1, a driving assembly 2, a battery box 3 and a dust removing box 4, wherein two groups of mounting frames 101 are mounted on two sides of the shell 1, the shell 1 can provide mounting positions for surrounding assemblies, the mounting frames 101 can provide mounting positions for the driving assembly 2, the driving assembly 2 is mounted at one end of each mounting frame 101, the driving assembly 2 can adsorb the device on the outer surface of a metal pipeline, and meanwhile, the device can integrally move so as to facilitate the device to carry out rust removing work while moving, the rust removing efficiency of the device is improved, a bidirectional motor 201 is mounted in the driving assembly 2, the bidirectional motor 201 can adopt a 2BLD25-24GN-20S type, the bidirectional motor 201 can rotate after being electrified, so that the roller 202 can be driven to rotate, a roller 202 is mounted on the outer side of the output end of the bidirectional motor 201, and the roller 202 can rotate, so as to drive the whole device to move, the outer side of the roller 202 is provided with the electromagnet 204 in a surrounding way, the electromagnet 204 can generate magnetic force after being electrified, so that the device can be adsorbed on the surface of a pipeline, so that the device can remove rust along the outer wall of the pipeline by automatically moving and changing the position, the rust removal efficiency is improved, the burden of an operator is lightened, the outer side of the electromagnet 204 is provided with the gasket 203, the gasket 203 can be contacted with the foreign currency of the pipeline, so that the friction force of the roller 202 is increased, the roller 202 is prevented from slipping in the rotating process, the top of the shell 1 is provided with the electric box 5, the electric box 5 can provide the installation position for the internal electronic equipment, the central position in the shell 1 is provided with the battery box 3, the battery box 3 can provide the installation position for the storage battery 301, the storage battery 301 is installed in the battery box 3, and the storage battery 301 can store electric quantity, therefore, power can be provided for the device, the laser emitter 303 is installed at the central position of the bottom of the battery box 3, the laser emitter 303 can adopt an LT-120L-TB45-15 type, laser can be generated after the laser emitter 303 is electrified, fan-shaped laser can be emitted to the outer wall of the pipeline by the laser emitter 303, the iron rust can be rapidly heated by the laser, the iron rust can be rapidly peeled into metal dust after being heated, the rust removing effect of the device is increased, the bottom of the laser emitter 303 extends to the bottom of the shell 1 and is provided with the protective cover 304, the protective cover 304 can protect the working range of the laser emitter 303, the laser emitted by the device in the working process is prevented from damaging human eyes, the dust removing boxes 4 are installed at two sides inside the shell 1, the dust removing boxes 4 can filter air with dust, and accordingly dust raising can be avoided, the environmental protection of the device is guaranteed, the axial flow fan 403 is installed on one side inside the dust removal box 4, the axial flow fan 403 can be of an FDL-4C type, and the axial flow fan 403 can rotate after being electrified, so that air with dust can be sucked into the dust removal box 4, and the air can be conveniently filtered.

Further, handle 103 is installed to casing 1's top both sides, and handle 103 can provide the handheld position for the device, and then can be convenient for carry the device, and guide pulley 102 is installed at handle 103's both ends, and guide pulley 102 can protect casing 1's top, avoids the in-process casing 1's of device work top and ground contact to produce wearing and tearing.

Further, the rubber sheet 205 is installed in the outside of gasket 203, and the rubber sheet 205 can increase the frictional force of gasket 203, and then makes the in-process that the device removed remain stable, avoids the condition of skidding to take place, and the surface of rubber sheet 205 is equipped with anti-skidding line.

Further, ballast 302 is installed to the bottom both sides of battery box 3, and ballast 302 passes through wire and two-way motor 201 electric connection, and ballast 302 can adopt the INL-905 type, and ballast 302 can carry out the steady voltage to the electric current in the circuit to guaranteed the stable output of electric current in the circuit, avoided the circuit trouble to cause equipment damage.

Further, air inlet mesh plate 401 is installed to the bottom of dust removal case 4, and air inlet mesh plate 401 can carry out prefilter to the air, avoids the debris of large granule to be inhaled, and the inside equidistance of dust removal case 4 installs filter screen plate 402, and filter screen plate 402 can filter the absorption to the tiny impurity granule in the air to can clear up the iron rust particle in the air, avoid causing the heavy metal pollution of air.

Further, a main control box 501 is installed on one side of the inside of the electric box 5, the main control box 501 can control the storage battery 301 to stably supply power to the electronic equipment inside the device, automatic rust removal can be performed by mutually matching all components in a set program control device, a signal transceiver 502 is installed on one side of the inside of the electric box 5, which is far away from the main control box 501, the signal transceiver 502 can adopt a CHT type, the signal transceiver 502 can enable the device to receive and transmit infrared signals, manual remote control work of the device can be achieved, and the practicability of the device is improved.

The working principle is as follows: after the electric quantity is provided for the device by the storage battery 301, the magnetic force is exerted on the roller 202 by the electromagnet 204, the roller 202 is adsorbed on the outer wall of the pipeline, the infrared signal is received by the signal transceiver 502, so that the wireless remote control device of an operator can automatically remove rust, the roller 202 is driven to rotate by the rotation of the bidirectional motor 201 after being electrified, the device can be moved to a specified position for removing rust, high-intensity laser in a fan-shaped range is emitted out of the outer wall of the pipeline after the laser emitter 303 is electrified, the iron rust is stripped from the outer wall of the pipeline by the laser, the rust removing efficiency of the device is further increased, the stripped metal dust floats in the air, the inside of the dust removing box 4 is pumped into the dust removing box 4 by the electrification rotation of the axial flow fan 403, and the dust and metal particles in the air are adsorbed and filtered by the filter screen plate 402, the air is kept clean, thereby avoiding the generation of dust during rust removal and increasing the environmental protection and the practicability of the device.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a hydraulic engineering pipeline surface rust cleaning device, includes casing (1), drive assembly (2), battery box (3) and dust removal case (4), its characterized in that: two sets of mounting brackets (101) are installed on two sides of the shell (1), a driving assembly (2) is installed at one end of the mounting bracket (101), a two-way motor (201) is installed in the driving assembly (2), rollers (202) are installed on the outer side of the output end of the two-way motor (201), an electromagnet (204) is installed on the outer side of each roller (202) in a surrounding mode, a gasket (203) is installed on the outer side of the electromagnet (204), an electric box (5) is installed on the top of the shell (1), a battery box (3) is installed at the inner center position of the shell (1), a storage battery (301) is installed inside the battery box (3), a laser emitter (303) is installed at the bottom center position of the battery box (3), and a protective cover (304) is installed at the bottom of the laser emitter (303) extending to the bottom of the shell (1), dust removal case (4) are installed to the inside both sides of casing (1), axial fan (403) are installed to inside one side of dust removal case (4).

2. The water conservancy project pipeline surface rust cleaning device of claim 1, characterized in that: handles (103) are installed on two sides of the top of the shell (1), and guide wheels (102) are installed at two ends of each handle (103).

3. The water conservancy project pipeline surface rust cleaning device of claim 1, characterized in that: the rubber sheet (205) is installed on the outer side of the gasket (203), and anti-skid grains are arranged on the surface of the rubber sheet (205).

4. The water conservancy project pipeline surface rust cleaning device of claim 1, characterized in that: the ballast (302) is installed to the bottom both sides of battery box (3), and ballast (302) pass through wire and two-way motor (201) electric connection.

5. The water conservancy project pipeline surface rust cleaning device of claim 1, characterized in that: air inlet mesh plate (401) is installed to the bottom of dust removal case (4), and the inside equidistance of dust removal case (4) installs filter screen plate (402).

6. The water conservancy project pipeline surface rust cleaning device of claim 1, characterized in that: the main control box (501) is installed to inside one side of electric box (5), and the signal transceiver (502) is installed to the inside one side of keeping away from main control box (501) of electric box (5).