CN214865769U - Multi-dimensional cleaning device for aluminum alloy casting crystallizer - Google Patents
Multi-dimensional cleaning device for aluminum alloy casting crystallizer Download PDFInfo
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- CN214865769U CN214865769U CN202120383501.8U CN202120383501U CN214865769U CN 214865769 U CN214865769 U CN 214865769U CN 202120383501 U CN202120383501 U CN 202120383501U CN 214865769 U CN214865769 U CN 214865769U
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Abstract
The utility model discloses a multidimensional cleaning device for an aluminum alloy casting crystallizer, which comprises a frame, a sliding platform and a blowing and sweeping assembly, wherein a transverse rail is arranged on the frame, and a transverse driving mechanism is arranged on the frame; the sliding platform can be arranged on the transverse rail in a sliding manner; the output end of the transverse driving mechanism is connected with a sliding platform, and a longitudinal telescopic mechanism is arranged on the sliding platform; the blowing component comprises a nozzle and a gas transmission hose; the nozzle is communicated with the air outlet end of the air hose; the nozzle is adjustably mounted on the output end of the longitudinal telescopic mechanism. The multidimensional cleaning device can realize multidimensional purging on the crystallizer, ensure absolute cleanness of the crystallizer and eliminate potential safety hazards and ingot quality hazards in the casting process.
Description
Technical Field
The utility model relates to an aluminum alloy casting technical field especially relates to an aluminum alloy casting crystallizer multidimension degree cleaning device.
Background
In modern industry, semi-continuous casting technology is mostly adopted for casting production of aluminum and aluminum alloy. In preparation prior to casting, the cleaning of the crystallizer has a significant impact on the success of the casting process and on the quality of the final product ingot. If water drops exist on the contact surface of the crystallizer and the aluminum melt, the water drops explode or cause aluminum liquid to splash after contacting the aluminum melt during casting, so that potential safety hazards are formed, and similar safety accidents happen in casting workshops of aluminum processing enterprises all over the country every year. Meanwhile, if small-sized aluminum slag or foreign matters in other forms exist on the inner wall of the crystallizer or the upper surface of the dummy ingot head, the aluminum slag enters into an aluminum melt during casting and is further solidified in the ingot, slag inclusion or other types of casting defects are formed, and the quality of the ingot is influenced.
At present, most of the domestic aluminum alloy casting workshops still adopt a method of manually wiping the crystallizer, so that the production efficiency is greatly reduced, and the workload of a first-line casting worker is increased.
Disclosure of Invention
The utility model provides an aluminum alloy casting crystallizer multidimension degree cleaning device, this multidimension degree cleaning device can clean the crystallizer by the multidimension degree, eliminates the debris or the water droplet of adhesion on the crystallizer.
In order to realize the purpose, the utility model discloses a technical scheme be:
a multi-dimensional cleaning device for an aluminum alloy casting crystallizer comprises a rack, a sliding platform and a blowing component, wherein a transverse rail is arranged on the rack, and a transverse driving mechanism is arranged on the rack; the sliding platform can be arranged on the transverse rail in a sliding manner; the output end of the transverse driving mechanism is connected with a sliding platform, and a longitudinal telescopic mechanism is arranged on the sliding platform; the blowing component comprises a nozzle and a gas transmission hose; the nozzle is communicated with the air outlet end of the air hose; the nozzle is adjustably mounted on the output end of the longitudinal telescopic mechanism.
Further, horizontal actuating mechanism includes horizontal telescopic cylinder, fixing base and sliding seat, the fixing base is installed at the frame top and is located on the region of horizontal rail one end, the output of horizontal telescopic cylinder passes through the sliding seat and is connected with sliding platform detachably, the installation end of horizontal telescopic cylinder articulates on the fixing base.
Further, sliding platform includes the carriage and sets up the mounting bracket on the carriage bottom, carriage slidable mounting is on the cross rail, fixing base detachably installs on the carriage, the mounting bracket is provided with a plurality of groups, every group the mounting bracket is all installed vertical telescopic machanism, every group vertical telescopic machanism's flexible serving is provided with the nozzle, all the nozzle all communicates with the gas hose.
Furthermore, the transverse rail is provided with a roller way, and the sliding frame is provided with rollers matched with the roller way.
Furthermore, a cylinder is arranged on the mounting frame along the longitudinal direction, and the mounting end of the longitudinal telescopic mechanism is inserted into the cylinder and fixed through a bolt.
Furthermore, the nozzle is sleeved on the output end of the longitudinal telescopic mechanism through a locking ring and is locked through a nut.
Furthermore, both ends of the roller way are provided with limiting blocks.
Further, the frame includes two sets of stands and sets up at every group the base on the stand bottom, the horizontal rail is installed two sets of on the top of stand.
Further, a heating wire is arranged on the nozzle.
Further, still include the air compressor machine, the output and the gas transmission hose intercommunication of air compressor machine.
The utility model has the advantages that:
this aluminium alloy casting crystallizer multidimension degree cleaning device is provided with horizontal actuating mechanism and vertical telescopic machanism, has realized horizontal and fore-and-aft subassembly that sweeps, is convenient for realize the horizontal and fore-and-aft work of sweeping of crystallizer, can multidimension degree clean crystallizer's inner space, avoids omitting the debris and the water droplet that do not clear up, has improved the efficiency and the clear quality of work. In addition, the arrangement of the air hose can facilitate keeping ventilation when the sliding platform acts, the air hose is suitable for different working positions of the sliding platform, the working flexibility is improved, and the position of the nozzle can be adjusted to adapt to crystallizers of different specifications.
Drawings
The following detailed description of embodiments of the invention is provided in conjunction with the accompanying drawings, in which:
fig. 1 is a front view of an embodiment of the present invention;
fig. 2 is a top view of an embodiment of the present invention.
In the figure: frame 1, horizontal rail 11, roll table 12, stopper 13, stand 14, base 15, actuating mechanism 2, horizontal telescopic cylinder 21, fixing base 22, sliding seat 23, sliding platform 3, carriage 31, mounting bracket 32, gyro wheel 33, drum 34, bolt 35, vertical telescopic machanism 4, sweep subassembly 5, nozzle 51, gas hose 52
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or there can be intervening components, and when a component is referred to as being "disposed in the middle," it is not just disposed in the middle, so long as it is not disposed at both ends, but rather is within the scope of the middle. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 2, the present application provides an aluminum alloy casting crystallizer multidimensional cleaning device, which is erected above an aluminum alloy casting crystallizer and used for purging the aluminum alloy casting crystallizer, wherein the cleaning device comprises a frame 1, a sliding platform 3 and a purging assembly 5, a transverse rail 11 is arranged on the frame 1, the transverse rail 11 is arranged on the top of the frame 1, and the crystallizer is located below the transverse rail 11. For better mounting and fixing of the present frame 1, in the present application the frame 1 comprises two sets of uprights 14 and a base 15 arranged on the bottom of each set of uprights 14, the cross rail 11 being mounted on the top of the two sets of uprights 14. A transverse driving mechanism 2 is arranged on the frame 1; the sliding platform 3 can be slidably arranged on the transverse rail 11; the output end of the transverse driving mechanism 2 is connected with a sliding platform 3, and a longitudinal telescopic mechanism 4 is arranged on the sliding platform 3; the purging component 5 comprises a nozzle 51 and an air hose 52; the nozzle 51 is communicated with the air outlet end of the air hose 52; the nozzle 51 is mounted in a position-adjustable manner on the output end of the longitudinal telescopic mechanism 4. Wherein, in the in-service use, can probably have a plurality ofly in the aluminum alloy casting crystallizer, be provided with a plurality of vertical telescopic machanism 4 on sliding platform 3 for this application, the interval between every vertical telescopic machanism 4 equals the distance of two crystallizers, and the staff of being convenient for like this utilizes this cleaning device can once only clean a plurality of crystallizers. It should be noted that, in the present application, the transverse direction refers to a direction in which a plurality of crystallizers are arranged side by side, and is also a width method of a single crystallizer; and the longitudinal direction means the lengthwise direction of the mold.
Further, in order to better drive the sliding platform 3 to slide along the transverse rail 11, so as to facilitate the transverse purging of the crystallizer, the present application provides a specific technical solution related to the transverse driving mechanism 2. Wherein, horizontal actuating mechanism 2 includes horizontal telescopic cylinder 21, fixing base 22 and sliding seat 23, fixing base 22 is installed at 1 top in the frame and is located on the region of horizontal rail 11 one end, the output of horizontal telescopic cylinder 21 passes through sliding seat 23 and is connected with 3 detachably of sliding platform, the installation end of horizontal telescopic cylinder 21 articulates on fixing base 22. The transverse telescopic cylinder 21 can be replaced by a telescopic electric cylinder or a telescopic mechanism, and in some improved embodiments, the transverse telescopic cylinder 21 can also be replaced by a crank-connecting rod structure. The movable seat 23 and the fixed seat 22 are provided with movable holes, so that the movable seat is fixed on a corresponding structure through screws, and the movable seat is convenient to disassemble and maintain at the later stage.
Referring to fig. 1 and 2, the sliding platform 3 includes a sliding frame 31 and a mounting rack 32 disposed at the bottom of the sliding frame 31, the sliding frame 31 is slidably mounted on the cross rail 11, the fixing seat 22 is detachably mounted on the sliding frame 31, the mounting rack 32 is provided with a plurality of groups, each group of the mounting rack 32 is provided with the longitudinal telescopic mechanism 4, each group of the longitudinal telescopic mechanism 4 is provided with the nozzle 51 at the telescopic end, and all the nozzles 51 are communicated with the gas hose 52. The sliding frame 31 and the transverse rail 11 can slide in a rolling friction manner and a conventional surface-to-surface friction manner, for this reason, in order to reduce loss and improve the fault tolerance of work, the transverse rail 11 is provided with the roller way 12, and the sliding frame 31 is provided with the rollers 33 matched with the roller way 12. Furthermore, the two ends of the roller way 12 are provided with the limiting blocks 13, so that the sliding frame 31 can be limited in movement.
Further, for better installation of the longitudinal telescoping mechanism 4, for simplicity of design and convenience of later maintenance, the longitudinal telescoping mechanism 4 is in this application selected from a cylinder, which is generally of a conventional cylindrical shape, and for this purpose, in a modified embodiment of this application, a cylinder 34 is provided on the mounting frame 32 along the longitudinal direction, and the mounting end of the longitudinal telescoping mechanism 4 is inserted into the cylinder 34. The cylinder 34 is perpendicular to the transverse rail 11, a threaded hole is formed in the cylinder 34, and the mounting end of the longitudinal telescopic mechanism 4 is inserted into the cylinder 34 and then locked and fixed through a bolt 35. Since the nozzles 51 are oriented differently in actual operation, for this purpose, the nozzles 51 are mounted on the output end of the longitudinal telescopic mechanism 4 by means of locking rings and locked by means of nuts, which facilitates the adjustment of the nozzles by the operator according to the actual requirements. In order to dry the water drops in the crystallizer quickly, a heating wire is arranged on the nozzle 51, or the air flow output by the air delivery hose 52 is hot air flow. In order to facilitate the supply of air in this application, this cleaning device also includes an air compressor, the output of which communicates with air hose 52. In addition, the air compressor can also provide a power air source for the longitudinal telescopic mechanism 4 and the transverse telescopic cylinder 21, and a specific control system is not detailed here and is a conventional technical means.
This aluminium alloy casting crystallizer multidimension degree cleaning device is provided with horizontal actuating mechanism 2 and vertical telescopic machanism 4, has realized horizontal and fore-and-aft subassembly 5 that sweeps, is convenient for realize the horizontal and fore-and-aft work of sweeping of crystallizer, can multidimension degree clean crystallizer's inner space, avoids omitting the debris and the water droplet that do not clear up, has improved the efficiency and the clear quality of work. In addition, the arrangement of the air hose 52 can facilitate keeping ventilation when the sliding platform 3 acts, and meanwhile, the air hose is suitable for different working positions of the sliding platform 3, so that the working flexibility is improved, and the position of the nozzle 51 can be adjusted to adapt to crystallizers of different specifications.
The above embodiments are only used for illustrating the technical solutions of the present invention and are not limited thereto, and any modification or equivalent replacement that does not depart from the spirit and scope of the present invention should be covered by the scope of the technical solutions of the present invention.
Claims (10)
1. A multidimensional cleaning device for an aluminum alloy casting crystallizer is characterized by comprising
The device comprises a rack, a driving mechanism and a driving mechanism, wherein a transverse rail is arranged on the rack;
a sliding platform which can be installed on the transverse rail in a sliding mode; the output end of the transverse driving mechanism is connected with a sliding platform, and a longitudinal telescopic mechanism is arranged on the sliding platform; and
the blowing component comprises a nozzle and a gas transmission hose; the nozzle is communicated with the air outlet end of the air hose; the nozzle is adjustably mounted on the output end of the longitudinal telescopic mechanism.
2. The aluminum alloy casting crystallizer multidimensional cleaning device as recited in claim 1, wherein the transverse driving mechanism comprises a transverse telescopic cylinder, a fixed seat and a movable seat, the fixed seat is mounted on a region of the top of the frame, which is located at one end of the transverse rail, an output end of the transverse telescopic cylinder is detachably connected with the sliding platform through the movable seat, and a mounting end of the transverse telescopic cylinder is hinged on the fixed seat.
3. The aluminum alloy casting crystallizer multidimensional cleaning device as claimed in claim 2, wherein the sliding platform comprises a sliding frame and a mounting frame arranged at the bottom of the sliding frame, the sliding frame is slidably mounted on a cross rail, the fixing seat is detachably mounted on the sliding frame, the mounting frame is provided with a plurality of groups, each group of the mounting frame is provided with the longitudinal telescopic mechanism, the telescopic end of each group of the longitudinal telescopic mechanism is provided with the nozzle, and all the nozzles are communicated with a gas hose.
4. The multi-dimensional cleaning device for the aluminum alloy casting crystallizer according to claim 3, wherein a roller way is arranged on the transverse rail, and rollers matched with the roller way are arranged on the sliding frames.
5. The aluminum alloy casting crystallizer multidimensional cleaning device as recited in claim 3, wherein a cylinder is arranged on the mounting frame along the longitudinal direction, and the mounting end of the longitudinal telescopic mechanism is inserted into the cylinder and fixed by a bolt.
6. The aluminum alloy casting crystallizer multidimensional cleaning device as recited in claim 1, wherein the nozzle is sleeved on the output end of the longitudinal telescopic mechanism through a locking ring and is locked through a nut.
7. The aluminum alloy casting crystallizer multidimensional cleaning device as recited in claim 4, wherein both ends of the roller way are provided with limiting blocks.
8. The aluminum alloy casting crystallizer multidimensional cleaning device of any one of claims 1 to 7, wherein the frame comprises two sets of upright columns and a base disposed on the bottom of each set of upright columns, and the cross rail is mounted on the tops of the two sets of upright columns.
9. A multidimensional cleaning device for an aluminium alloy casting crystallizer according to any one of claims 1 to 7, wherein heating wires are arranged on the nozzles.
10. The aluminum alloy casting crystallizer multidimensional cleaning device as recited in any one of claims 1 to 7, further comprising an air compressor, an output end of the air compressor being communicated with the air hose.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120383501.8U CN214865769U (en) | 2021-02-21 | 2021-02-21 | Multi-dimensional cleaning device for aluminum alloy casting crystallizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120383501.8U CN214865769U (en) | 2021-02-21 | 2021-02-21 | Multi-dimensional cleaning device for aluminum alloy casting crystallizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214865769U true CN214865769U (en) | 2021-11-26 |
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ID=78858810
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120383501.8U Active CN214865769U (en) | 2021-02-21 | 2021-02-21 | Multi-dimensional cleaning device for aluminum alloy casting crystallizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214865769U (en) |
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2021
- 2021-02-21 CN CN202120383501.8U patent/CN214865769U/en active Active
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Address after: 542800 No.3, Tianhe Avenue, electronic science and Technology Park, Babu District, Hezhou City, Guangxi Zhuang Autonomous Region Patentee after: Guangxi Guangtou Zhengrun New Material Technology Co.,Ltd. Address before: 542800 No.3, Tianhe Avenue, electronic science and Technology Park, Babu District, Hezhou City, Guangxi Zhuang Autonomous Region Patentee before: Guangxi Zhengrun New Material Technology Co.,Ltd. |